CN203610678U - Automatic machining production line for crawler-type engineering machinery thrust wheel - Google Patents
Automatic machining production line for crawler-type engineering machinery thrust wheel Download PDFInfo
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- CN203610678U CN203610678U CN201320840694.0U CN201320840694U CN203610678U CN 203610678 U CN203610678 U CN 203610678U CN 201320840694 U CN201320840694 U CN 201320840694U CN 203610678 U CN203610678 U CN 203610678U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000003754 machining Methods 0.000 title claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 238000007514 turning Methods 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000000694 effects Effects 0.000 claims abstract description 3
- 238000010276 construction Methods 0.000 claims description 15
- 238000007664 blowing Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 230000033001 locomotion Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 description 9
- 238000011068 loading method Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
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Abstract
The utility model provides an automatic machining production line for a crawler-type engineering machinery thrust wheel. The automatic machining production line comprises a feed conveying roller bed, a discharge conveying roller bed and an articulated arm robot, wherein the feed conveying roller bed, the discharge conveying roller bed and the articulated arm robot are arranged in the same linear direction, and the articulated arm robot is located between the feed conveying roller bed and the discharge conveying roller bed. The automatic machining production line is characterized in that two same machining production lines are arranged on the two sides of the articulated arm robot. Each machining production line comprises a first CNC vertical lathe, a workpiece overturn unit and a second CNC vertical lathe, wherein the first CNC vertical lathe, the workpiece overturn unit and the second CNC vertical lathe are sequentially arranged between the feed conveying roller bed and the discharge conveying roller bed, the first CNC vertical lathe and the second CNC vertical lathe are used for carrying out prior machining and follow-up machining on the thrust wheel respectively, and the workpiece overturn unit is used for turning workpieces over under the effect of a double-gripper system. According to the automatic machining production line, automatic carrying of the workpieces and automatic feeding and discharging of the lathes are achieved, automatic machining, automatic overturn and automatic cleaning on the thrust wheel are achieved, manual work is not needed in the whole machining process, and labor and management costs are saved.
Description
Technical field
The utility model relates to a kind of tracked construction equipment thrust wheel automatic production line, in particular, relates in particular to a kind of robot tracked construction equipment thrust wheel automatic production line to two machining production line services simultaneously.
Background technology
Thrust wheel is the one in tracked construction equipment chassis four-wheel one band, and its Main Function is the weight that is supporting excavator and bull-dozer, allows crawler belt advance along wheel.Thrust wheel is huge in construction machinery industry demand.At present, most domestic thrust wheel manufacturing enterprise adopts traditional technological process, is produced by manual operation numerical control device.The production of thrust wheel belongs to intensive work processing industry, and wheel body is heavier, and labour intensity is large, at the bottom of production efficiency, and easily causes personnel's excessive fatigue to cause personnel, causes recruitment famine, thereby causes human cost constantly to increase, and business burden is more and more heavier.
Summary of the invention
The utility model, in order to overcome the shortcoming of above-mentioned technical problem, provides a kind of robot tracked construction equipment thrust wheel automatic production line to two machining production line services simultaneously.
Tracked construction equipment thrust wheel automatic production line of the present utility model, comprise the charging rollgang, discharging rollgang and the joint arm robot that arrange along same rectilinear direction, joint arm robot is between charging rollgang and discharging rollgang, in joint arm robot, be provided with two handgrip systems that thrust wheel workpiece is captured and placed, joint arm robot is used for ordering about two handgrip system motions, is provided with 1# hand and grabs with 2# hand and grab in two handgrip systems 9; Its special feature is: the both sides of described joint arm robot are provided with two identical machining production lines, machining production line comprises by charging rollgang to the order numerical control vertical lathe setting gradually between discharging rollgang, workpiece turning unit and two order numerical control vertical lathes, one order numerical control vertical lathe, two order numerical control vertical lathes are realized respectively preorder, the postorder processing of thrust wheel, and the upset of workpiece is realized in workpiece turning unit under the effect of two handgrip systems; Between workpiece turning unit and two order numerical control vertical lathes, be also provided with workpiece air-blowing cleaning unit, workpiece air-blowing cleaning unit is for clearing up the chip adhering to after thrust wheel processing.
Tracked construction equipment thrust wheel automatic production line of the present utility model, between two 1 order numerical control vertical lathes of described charging rollgang both sides, and is provided with protective fence and safety door between two 2 order numerical control vertical lathes of discharging rollgang both sides.
Tracked construction equipment thrust wheel automatic production line of the present utility model, an order numerical control vertical lathe, workpiece turning unit, workpiece air-blowing cleaning unit and two order numerical control vertical lathes on described two machining production lines circularize distribution in the surrounding of joint arm robot.
The beneficial effects of the utility model are: tracked construction equipment thrust wheel automatic production line of the present utility model, by charging rollgang is set, discharging rollgang and joint arm robot, and arrange identical by an order numerical control vertical lathe in both sides, workpiece turning unit, the machining production line of workpiece air-blowing cleaning unit and two order numerical control vertical lathes composition, the automatic transporting of workpiece and the automatic loading/unloading of lathe are not only realized, but also realize the automatic processing to thrust wheel workpiece, upset and cleaning, whole process, without artificial participation, artificial and management cost are saved.The use of automation equipment of the present utility model, has also guaranteed the uniformity of workpiece crudy to have improved production efficiency, is also convenient to formulation and the production management of enterprise's production schedule simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of tracked construction equipment thrust wheel automatic production line of the present utility model;
In figure: 1 charging rollgang, 2 protective fences and safety door, 3 one order numerical control vertical lathes, 4 workpiece turning unit, 5 workpiece air-blowing cleaning unit, 6 two order numerical control vertical lathes, 7 discharging rollgangs, 8 joint arm robots, 9 pairs of handgrip systems.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the utility model is described in further detail.
As shown in Figure 1, provide the structural representation of tracked construction equipment thrust wheel automatic production line of the present utility model, two machining production lines that it comprises charging rollgang 1, discharging rollgang 7, joint arm robot 8, two handgrip system 9 and is positioned at both sides, every machining production line forms by an order numerical control vertical lathe 3, workpiece turning unit 4, workpiece air-blowing cleaning unit 5, two order numerical control vertical lathes 6, and the equipment on every production line circularizes setting from charging rollgang 1 between discharging rollgang 7.Joint arm robot 8 moves for ordering about two handgrip systems 9, is provided with 1# hand and grabs with 2# hand and grab in two handgrip systems 9.
Thrust wheel to be processed is transported by charging rollgang 1, and the two handgrip systems 9 in joint arm robot 8 realize automatic capturing and the placement of workpiece.One order numerical control vertical lathe 3 is arranged at the position near charging rollgang 1, realizes the preorder processing to thrust wheel workpiece; Two order numerical control vertical lathes 6 are arranged at the position near discharging rollgang 7, realize the following process to support wheel workpiece.Between one order numerical control vertical lathe 3 to two order numerical control vertical lathes 6, be followed successively by workpiece turning unit 4 and workpiece air-blowing cleaning unit 5, workpiece grasped under cooperation in two handgrip systems 9, the automatic turning of workpiece can be realized in workpiece turning unit 4; Two handgrip systems 9 to the crawl situation of workpiece under, workpiece air-blowing cleaning unit 5 can carry out Automatic clearance to workpiece, can blow away the residual chip of the processing of adhering on workpiece.
The course of work of machining production line of the present utility model is: establish the 8(of joint arm robot hereinafter to be referred as robot 8) preferentially carry out the signal of upside production line output.Blank is delivered to upper material level through charging rollgang 1, and robot 8 rotates to material level 1# hand on charging rollgang 1 grabs grabbing workpiece.Robot rotates before an order numerical control vertical lathe 3 of supreme side production line, after confirming that order numerical control vertical lathe 3 material loading signals are errorless, workpiece is put into this vertical car inside, is withdrawn into after safe distance, send material loading settling signal to an order numerical control vertical lathe 3, an order numerical control vertical lathe 3 starts procedure voluntarily.Then, robot 8 according to same program to order numerical control vertical lathe 3 material loadings on downside production line.
After one order numerical control vertical lathe 3 machines, vertical car sends and machines signal to robot 8, the 1# hand of robot 8 is grabbed and is captured unprocessed blank workpiece in feeding position, rotate to an order numerical control vertical lathe 3 in front of the door, grab and enter the inner workpiece having machined that takes out of vertical car with 2# hand, after being withdrawn into safe distance, send blanking settling signal to vertical car, order numerical control vertical lathe 3 automatically-controlled doors are closed, and found car internal cleaning program.After cleaning finishes, send material loading request signal to robot, robot is grabbed Rotate 180 °, the blank that 1# hand is grabbed is delivered to order numerical control vertical lathe 3 inside, complete backed off after random to safe distance, send material loading settling signal to an order numerical control vertical lathe 3, an order numerical control vertical lathe 3 starts voluntarily procedure workpiece is processed.Robot rotates to cleaning plant 5, and 2# hand is grabbed and entered into workpiece air-blowing cleaning 5 inside, unit, and workpiece is cleared up.After cleaning finishes, robot is placed into workpiece on workpiece turning unit 4, robot is grabbed Rotate 180 °, grabs holding workpiece with 1# hand, realizes 180 ° of upsets of workpiece, move to two order numerical control vertical lathes 6 in front of the door, after confirming that material loading request signal is errorless, workpiece is sent in two order numerical control vertical lathes 6, be withdrawn into after safe distance, send material loading settling signal to vertical car, vertical car starts procedure voluntarily.After machining, robot carries out and completes same step with an order lathe blanking, finally the workpiece machining is put on discharging rollgang 7, to the workpiece processing is transported, then according to same program cycle action, realize the continuous processing of thrust wheel workpiece.
Claims (3)
1. a tracked construction equipment thrust wheel automatic production line, comprise the charging rollgang (1), discharging rollgang (7) and the joint arm robot (8) that arrange along same rectilinear direction, joint arm robot is between charging rollgang and discharging rollgang, in joint arm robot, be provided with two handgrip systems (9) that thrust wheel workpiece is captured and placed, joint arm robot is used for ordering about two handgrip system motions, is provided with 1# hand and grabs with 2# hand and grab in two handgrip systems (9); It is characterized in that: the both sides of described joint arm robot are provided with two identical machining production lines, machining production line comprises by charging rollgang to the order numerical control vertical lathe (3) setting gradually between discharging rollgang, workpiece turning unit (4) and two order numerical control vertical lathes (6), one order numerical control vertical lathe, two order numerical control vertical lathes are realized respectively preorder, the postorder processing of thrust wheel, and the upset of workpiece is realized in workpiece turning unit under the effect of two handgrip systems; Between workpiece turning unit and two order numerical control vertical lathes, be also provided with workpiece air-blowing cleaning unit (5), workpiece air-blowing cleaning unit is for clearing up the chip adhering to after thrust wheel processing.
2. tracked construction equipment thrust wheel automatic production line according to claim 1, it is characterized in that: between two 1 order numerical control vertical lathes (3) of described charging rollgang (1) both sides, and be provided with protective fence and safety door (2) between two 2 order numerical control vertical lathes (6) of discharging rollgang (7) both sides.
3. tracked construction equipment thrust wheel automatic production line according to claim 1 and 2, is characterized in that: an order numerical control vertical lathe (3), workpiece turning unit (4), workpiece air-blowing cleaning unit (5) and two order numerical control vertical lathes (6) on described two machining production lines circularize distribution in the surrounding of joint arm robot (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320840694.0U CN203610678U (en) | 2013-12-19 | 2013-12-19 | Automatic machining production line for crawler-type engineering machinery thrust wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320840694.0U CN203610678U (en) | 2013-12-19 | 2013-12-19 | Automatic machining production line for crawler-type engineering machinery thrust wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203610678U true CN203610678U (en) | 2014-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320840694.0U Expired - Fee Related CN203610678U (en) | 2013-12-19 | 2013-12-19 | Automatic machining production line for crawler-type engineering machinery thrust wheel |
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| Country | Link |
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| CN (1) | CN203610678U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105256111A (en) * | 2015-11-11 | 2016-01-20 | 长沙长泰机器人有限公司 | Feeding and blanking processing system and processing method based on robots and used for tools |
| CN113275902A (en) * | 2021-07-06 | 2021-08-20 | 西门子电机(中国)有限公司 | Motor shaft machining production line and machining method |
| CN113523819A (en) * | 2021-06-18 | 2021-10-22 | 福建恒劲科技有限公司 | Automatic production assembly line and process for finish machining of thrust wheel |
| WO2024109352A1 (en) * | 2022-11-23 | 2024-05-30 | 深圳市富士杰智能技术有限公司 | Process method for automatic feeding and discharging of multi-procedure product on computer numerical control machining device |
-
2013
- 2013-12-19 CN CN201320840694.0U patent/CN203610678U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105256111A (en) * | 2015-11-11 | 2016-01-20 | 长沙长泰机器人有限公司 | Feeding and blanking processing system and processing method based on robots and used for tools |
| CN113523819A (en) * | 2021-06-18 | 2021-10-22 | 福建恒劲科技有限公司 | Automatic production assembly line and process for finish machining of thrust wheel |
| CN113275902A (en) * | 2021-07-06 | 2021-08-20 | 西门子电机(中国)有限公司 | Motor shaft machining production line and machining method |
| WO2024109352A1 (en) * | 2022-11-23 | 2024-05-30 | 深圳市富士杰智能技术有限公司 | Process method for automatic feeding and discharging of multi-procedure product on computer numerical control machining device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 251400 Zheng'an Road East and Yellow River Road North, Jiyang County Jibei Development Zone, Jinan City, Shandong Province (Yellow River Bridge Toll Station to 200 meters west north) Patentee after: JINAN OPRS INTELLIGENT EQUIPMENT CO.,LTD. Address before: 251400 Zheng'an Road 288, Jiyang County, Jinan City, Shandong Province Patentee before: JINAN DOPO ROBOT MANUFACTURE Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140528 |