CN203606018U - Kitchen electronic scale assembling production line adopting robot - Google Patents
Kitchen electronic scale assembling production line adopting robot Download PDFInfo
- Publication number
- CN203606018U CN203606018U CN201320844618.7U CN201320844618U CN203606018U CN 203606018 U CN203606018 U CN 203606018U CN 201320844618 U CN201320844618 U CN 201320844618U CN 203606018 U CN203606018 U CN 203606018U
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- robot
- feeding
- assembly
- reinspection
- assembling
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Abstract
The utility model discloses a kitchen electronic scale assembling production line adopting a robot. The production line comprises a double-run-desktop assembling bench, a material loading bench located on a side edge of the double-run-desktop assembling bench, an assembling robot located on an outer side of the double-run-desktop assembling bench, a raw material area arranged on a periphery of an assembling robot and a locking screw machine located above the double-run-desktop assembling bench. A moving end of the assembling robot is provided with a material loading clamping mechanism used for transferring a part in the raw material area to an assembling workplace. According to the production line of the utility model, the assembling robot is adopted; mainly fine portion installation is completed; an assembling production speed of a kitchen electronic scale is increased; and accuracy and reliability of the assembling can be guaranteed. Further, a calibration reinspection apparatus is used so that mechanized calibration reinspection is realized. Through a reinspection camera, automatic reinspection is realized. Through calibrating a reinspection robot, automatic reinspection and blanking are realized so that reliability and stability of the reinspection are increased.
Description
Technical field
The utility model relates to a kind of assembly line, more particularly refers to a kind of kitchen electronic scales assembly line that adopts robot.
Background technology
In prior art, kitchen electronic scales assembling product production line, the pipeline organization of employing man-made assembly, whole production line, be used 20-30 people, and whole production line takies very large production space.In addition, will have location (such as filling PCB) comparatively accurately or consume more physical efficiency (such as demarcation and the reinspection of electronic scales) for part assembling procedure, these assembling procedures adopt manual mode of operation, and not only efficiency is low, and can increase cost of labor.
Therefore, in order to improve the assembling productive capacity of electronic scales, and reduce production costs, be necessary to develop the kitchen electronic scales assembly line that adopts robot.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, and a kind of kitchen electronic scales assembly line that adopts robot is provided.
For achieving the above object, the utility model is by the following technical solutions:
The kitchen electronic scales assembly line that adopts robot, comprising:
Two treadmill type assembly bench, two slide units that be provided with base, connect with base sliding, slide unit is provided with assembly fixture, and base is provided with slide unit driving mechanism, and each slide unit moves between feeding station and assembly station;
The feeding platform that is positioned at two treadmill type assembly bench sides, comprises glass feeding platform and plastics face-piece feeding platform;
Be positioned at the assembly robot in two treadmill type assembly bench outside;
Be located at the raw material district of assembly robot periphery, comprise LCD feeding area, conducting resinl feeding area and PCB feeding area;
And be positioned at the screw locking machine of two treadmill type assembly bench top;
Wherein, the movable end of described assembly robot is provided with the feeding and clamping mechanism for the part in raw material district being moved to assembly station.
Its further technical scheme is: described LCD feeding area comprises three material levels, is respectively LCD feeding position, the full material level of LCD and the empty material level of LCD, and described three material levels are equipped with LCD magazine; Described PCB feeding area comprises PCB feeding position, the full material level of PCB and the empty material level of PCB, and described three material levels are equipped with PCB magazine; Described conducting resinl feeding area comprises three material levels, is respectively conducting resinl feeding position, the full material level of conducting resinl and the empty material level of conducting resinl, and described three material levels are equipped with conducting resinl magazine.
Its further technical scheme is: also comprise that the LCD that is located at LCD feeding position side tears gluing mechanism; Also comprise No. bis-detent mechanisms of PCB of being located at PCB feeding position side.
Its further technical scheme is: also comprise assembling table, the material loading end of described assembling table docks with two treadmill type assembly bench, comprises and shoots gonosome working position, bonding wire working position, reason line working position and closing lid working position.
Its further technical scheme is: also comprise the demarcation rechecking device docking with the discharge end of assembling table, the support that is provided with support and is fixedly connected with support, support is provided with two and demarcates reinspection station, two tops of demarcating reinspection station are provided with elevating mechanism, and the below of described elevating mechanism is provided with weight group.
Its further technical scheme is: also comprise the camera slide unit being laterally slidably connected with support, camera slide unit is provided with reinspection camera, rechecks camera and demarcates between reinspection station and move at two.
Its further technical scheme is: described elevating mechanism is Mutli-station cylinder, weight group is provided with multiple counterweights, be stacked together from bottom to up, each counterweight center is provided with the stepped hole for hanging, the lower movable end of described Mutli-station cylinder is provided with hanger bar, and hanger bar is provided with multiple hang-up portions corresponding with stepped hole.
Its further technical scheme is: also comprise and be positioned at the demarcation reinspection robot of demarcating rechecking device outside, and be positioned at non-defective unit storage area and the defective products storage area of demarcating reinspection robot both sides; The movable end of demarcating reinspection robot is provided with for electronic scales is being demarcated to blanking clamp system mobile between reinspection station and non-defective unit storage area, defective products storage area.
Its further technical scheme is: also comprise the general assembly worktable that is positioned at non-defective unit storage area outside, include labeling working position, vanning working position and outward appearance testing position.
Its further technical scheme is: the top of described closing lid working position is also provided with screw locking machine, and described screw locking machine is three head screw machines; Described closing lid working position is also provided with two closing lid slide units for locking screw.
The utility model beneficial effect is compared with prior art: the utility model has adopted assembly robot, completes the installation of main fine portion, improves the assembling speed of production of kitchen electronic scales, and can guarantee the accuracy and reliability of assembling.Also further adopt demarcation rechecking device, realized mechanization and demarcate reinspection, and realized reinspection automatically by rechecking camera, rechecked robot by demarcation, realized robotization reinspection and blanking, to improve the reliability and stability of reinspection.The utility model increases by two robots, only needs separately to join 6-8 bit manipulation personnel, can complete kitchen electronic scales and be assembled into and demarcate whole operations of rechecking from parts.Greatly save labour turnover, and improve packaging efficiency.
Below in conjunction with the drawings and specific embodiments, the utility model is further described.
Accompanying drawing explanation
Fig. 1 is the floor map that the utility model adopts the kitchen electronic scales assembly line specific embodiment of robot;
Fig. 2 is the partial enlarged drawing of the assembly robot part in Fig. 1;
Fig. 3 is the partial enlarged drawing of the demarcation rechecking device part in Fig. 1;
Fig. 4 is the side schematic view in the demarcation rechecking device in Fig. 1 embodiment;
Fig. 5 a is the cross-sectional view of each counterweight in weight group in Fig. 1 embodiment (all counterweights is in vacant state);
Fig. 5 b is the cross-sectional view of each counterweight in weight group in Fig. 1 embodiment (below counterweight load-bearing is in electronic scales, other two counterweights are in vacant state);
Fig. 5 c is the cross-sectional view of each counterweight in weight group in Fig. 1 embodiment (below counterweight and middle counterweight load-bearing is in electronic scales, and the top counterweight is in vacant state);
Fig. 5 d is the cross-sectional view of each counterweight in weight group in Fig. 1 embodiment (all counterweight load-bearing is in electronic scales).
Reference numeral
10 pairs of treadmill type assembly bench 11 slide units
12 assembly fixture 14 feeding stations
15 assembly station 19 screw locking machines
20 feeding platform 21 glass feeding platforms
22 plastics face-piece feeding platform 30 assembly robots
41 LCD feeding area 410 LCD magazines
The full material level of 411 LCD feeding position 412 LCD
42 conducting resinl feeding area 420 conducting resinl magazines
The full material level of 421 conducting resinl feeding position 422 conducting resinls
No. bis-detent mechanisms of empty material level 429 PCB of 423 conducting resinls
43 PCB feeding area 430 PCB magazines
The full material level of 431 PCB feeding position 432 PCB
51 shoot gonosome working position 52 bonding wire working positions
53 reason line working position 54 closing lid working positions
55 screw locking machine 56 closing lid slide units
60 demarcate rechecking device 61 supports
62 supports 63 are demarcated and are rechecked station
64 elevating mechanism 65 weight groups
66 camera slide units 67 are rechecked camera
70 demarcate reinspection robot 71 non-defective unit storage areas
Below counterweight of 72 defective products storage areas 751
76 hanger bar 77 hang-up portions
80 general assembly worktable 81 labeling working positions
82 vanning working position 83 outward appearance testing positions
84 finished product flitch 90 electronic scaless
A1 operator's 1 18 transition worktable
A2 operator 2 A3 operators 3
A4 operator 4 A5 operators 5
A6 operator 6 A7 operators 7
Embodiment
In order to more fully understand technology contents of the present utility model, below in conjunction with specific embodiment, the technical solution of the utility model is further introduced and explanation, but be not limited to this.
As shown in Fig. 1 to Fig. 5 d, the utility model adopts the kitchen electronic scales assembly line of robot, comprising:
Two treadmill type assembly bench 10, two slide units 11 that be provided with base, connect with base sliding, slide unit 11 is provided with assembly fixture 12, it is (not shown that base is provided with slide unit driving mechanism, can be air cylinder structure or motor-driven ball leading screw driving structure), each slide unit moves between feeding station 14 and assembly station 15;
The feeding platform 20 that is positioned at two treadmill type assembly bench 10 sides, comprises that glass feeding platform 21 and plastics face-piece feeding platform 22(are completed the material loading of glass and plastics face-piece by operator 1);
The assembly robot 30(that is positioned at two treadmill type assembly bench 10 outsides can be six-joint robot or five axle robots);
Be located at the raw material district of assembly robot 30 peripheries, comprise LCD feeding area 41,42HePCB feeding area, conducting resinl feeding area 43;
And be positioned at the screw locking machine 19 of two treadmill type assembly bench 10 tops;
Wherein, the movable end of assembly robot 30 is provided with the feeding and clamping mechanism (be provided with multiple chuck, not only will realize the gripping of various parts, also want each magazine of gripping) for the part in raw material district being moved to assembly station.
Raw material district, LCD feeding area 41 comprises three material levels, is respectively LCD feeding position 411, the full material level 412 of LCD and 413, three material levels of the empty material level of LCD and is equipped with LCD magazine 410; PCB feeding area 43 comprises that PCB feeding position 431, the full material level 432 of PCB and 433, three material levels of the empty material level of PCB are equipped with PCB magazine 430; Conducting resinl feeding area 42 comprises three material levels, is respectively conducting resinl feeding position 421, the full material level 422 of conducting resinl and 423, three material levels of the empty material level of conducting resinl and is equipped with conducting resinl magazine 420.Also comprise that the LCD that is located at LCD feeding position 411 sides tears gluing mechanism 419, No. bis-detent mechanism 429(of PCB of being located at PCB feeding position 431 sides are fixed on plastics face-piece because PCB adopts screw, need accurate feeding, therefore adopt secondary detent mechanism, can reduce the positioning requirements of PCB magazine).
Also comprise that assembling table 50(is completed to operator 5 by operator 2, operator 3 wherein can adopt two, because relatively holding time of cleaning electric wire), the material loading end of assembling table 50 docks with two treadmill type assembly bench 10, comprises and shoots gonosome working position 51, bonding wire working position 52, reason line working position 53 and closing lid working position 54.The top of closing lid working position 54 is also provided with screw locking machine 55, and screw locking machine 55 is three head screw machines (can simultaneously tighten three screws); Bis-closing lid slide units of two closing lid slide unit 56(that closing lid working position 54 is also provided with for locking screw will be changed in turn, a station in lock screw, another is in closing lid working position), closing lid slide unit 56 is provided with closing lid tool 57.
Also comprise the demarcation rechecking device 60 docking with the discharge end of assembling table 50, the support 62 that is provided with support 61 and is fixedly connected with support 61, support 61 is provided with two and demarcates reinspection station 63, two tops of demarcating reinspection station 63 are provided with elevating mechanism 64, and the below of elevating mechanism 64 is provided with weight group 65.Also comprise the camera slide unit 66 being laterally slidably connected with support 62, camera slide unit 66 is provided with rechecks camera 67, rechecks camera 67 and demarcates between reinspection station 63 and move at two.
In the present embodiment, elevating mechanism 64 is Mutli-station cylinder, and weight group is provided with multiple counterweights, be stacked together from bottom to up, each counterweight center is provided with the stepped hole for hanging, and the lower movable end of described Mutli-station cylinder is provided with hanger bar, and hanger bar is provided with multiple hang-up portions corresponding with stepped hole.Concrete structure is with reference to figure 5a to Fig. 5 d, the pass of the stepped hole of each counterweight is: in three counterweights, the step hole depth the highest (to form the longest hang-up portion retraction space) of below counterweight 751, from lower to upper, the step hole depth of each counterweight reduces one by one, in the middle of, the step hole depth of counterweight 752 is less than the step hole depth of below counterweight 751, the step hole depth of counterweight 752 in the middle of the step hole depth of the top counterweight 753 is less than, difference between them is generally between 10-50mm, for Mutli-station cylinder provides enough activity spaces.Wherein, hanger bar 76 is round bar, and hang-up portion 77 adopts the fixed form of welding or pegging graft with hanger bar 76.
Also comprise and be positioned at the demarcation reinspection robot 70 of demarcating rechecking device 60 outsides, and be positioned at non-defective unit storage area 71 and the defective products storage area 72 of demarcating reinspection robot 70 both sides; The movable end of demarcating reinspection robot 70 is provided with for electronic scales 90 is being demarcated to blanking clamp system (not shown) mobile between reinspection station 63 and non-defective unit storage area 71, defective products storage area 72.
Also comprise the general assembly worktable 80 that is positioned at non-defective unit storage area 71 outsides, include labeling working position 81, vanning working position 82 and outward appearance testing position 83; Outside is provided with finished product flitch 84.
The concrete operations of the present embodiment are described as follows:
The associative operation explanation of two treadmill type assembly bench and assembly robot:
1. operator 1 gets a glass and is put on tool, follow four double faced adhesive tapes to plastic rubber material face-piece, then with glass gluing, finally the glass posting is put into i.e. the first slide unit of treadmill 1() on tool (being assembly fixture), start knob, then operator 1 operates and finally the glass posting is put on treadmill 2 tools more than repeating;
2. treadmill 1 tool moves to the assembling position of treadmill 1, and robot 1 takes out LCD and is put into LCD and tears gluing mechanism and tear gummed paper from LCD feeding position, then LCD is assembled on the plastic rubber material face-piece that treadmill 1 assembles position;
3. the 1(of robot is assembly robot) be assembled to LCD from conducting resinl feeding position taking-up conducting resinl;
4. robot 1 takes out PCB module to be put into No. bis-detent mechanisms of PCB and to position from feeding position, is then assembled on plastic rubber material face-piece;
5. double end treadmill filature is locked two screws hot melt power panel (adding two hot melt heads on double end treadmill screw) simultaneously;
6. the treadmill 1 tool material level on 1 of running back, operator 1 takes out the product assembling, and repeats above operation.
Recheck Related Work process description with demarcation:
1. operator 5 gets a product assembling and loads onto battery to be put into double automatic test machine (demarcating rechecking device) upper, starts knob;
2. robot 2 is by product start, and treadmill type CCD moves to position to be checked, and double automatic test machine is demarcated reinspection to product, and treadmill type CCD monitors testing result;
3. robot 2 carries out subregion to defective products and non-defective unit.
Other operator's explanation:
Operator 2: paste keypad (2), shoot gonosome, fill sensor protection lid;
Operator 3: bonding wire;
Operator 4: reason line, dress slipmat;
Operator 5: closing lid screw (3 screws) and packed battery, and packed battery spacer, battery cover, paste that serial code, the end paste, QCpass pastes;
Operator 6: put instructions, the certificate of competency, dress paper holder (comprising 1 of paster), rolls over color box, mounted box;
Operator 7: paste gift box label, and packing, and put to finished product flitch.
In embodiment, two machines per capita can six-joint robot, also can adopt the robot of other structure, such as five axle robots; Or the mechanical arm that moves of tri-directions of XYZ.
In other embodiment, assembling table and general assembly worktable also can adopt robot to complete assembly work.
In other embodiment, elevating mechanism also can adopt the structure by motor-driven ball leading screw driving pair.
In sum, the utility model has adopted assembly robot, completes the installation of main fine portion, improves the assembling speed of production of kitchen electronic scales, and can guarantee the accuracy and reliability of assembling.Also further adopt demarcation rechecking device, realized mechanization and demarcate reinspection, and realized reinspection automatically by rechecking camera, rechecked robot by demarcation, realized robotization reinspection and blanking, to improve the reliability and stability of reinspection.The utility model increases by two robots, only needs separately to join 6-8 bit manipulation personnel, can complete kitchen electronic scales and be assembled into and demarcate whole operations of rechecking from parts.Greatly save labour turnover, and improve packaging efficiency.
Above-mentionedly only further illustrate technology contents of the present utility model with embodiment; so that reader is easier to understand; but do not represent that embodiment of the present utility model only limits to this, any technology of doing according to the utility model is extended or recreation, is all subject to protection of the present utility model.Protection domain of the present utility model is as the criterion with claims.
Claims (10)
1. the kitchen electronic scales assembly line that adopts robot, is characterized in that comprising:
Two treadmill type assembly bench, two slide units that be provided with base, connect with base sliding, slide unit is provided with assembly fixture, and base is provided with slide unit driving mechanism, and each slide unit moves between feeding station and assembly station;
The feeding platform that is positioned at two treadmill type assembly bench sides, comprises glass feeding platform and plastics face-piece feeding platform;
Be positioned at the assembly robot in two treadmill type assembly bench outside;
Be located at the raw material district of assembly robot periphery, comprise LCD feeding area, conducting resinl feeding area and PCB feeding area;
And be positioned at the screw locking machine of two treadmill type assembly bench top;
Wherein, the movable end of described assembly robot is provided with the feeding and clamping mechanism for the part in raw material district being moved to assembly station.
2. the kitchen electronic scales assembly line of employing according to claim 1 robot, is characterized in that described LCD feeding area comprises three material levels, is respectively LCD feeding position, the full material level of LCD and the empty material level of LCD, and described three material levels are equipped with LCD magazine; Described PCB feeding area comprises PCB feeding position, the full material level of PCB and the empty material level of PCB, and described three material levels are equipped with PCB magazine; Described conducting resinl feeding area comprises three material levels, is respectively conducting resinl feeding position, the full material level of conducting resinl and the empty material level of conducting resinl, and described three material levels are equipped with conducting resinl magazine.
3. the kitchen electronic scales assembly line of employing according to claim 2 robot, characterized by further comprising the LCD that is located at LCD feeding position side and tears gluing mechanism; Also comprise No. bis-detent mechanisms of PCB of being located at PCB feeding position side.
4. the kitchen electronic scales assembly line of employing according to claim 1 robot, characterized by further comprising assembling table, the material loading end of described assembling table docks with two treadmill type assembly bench, comprises and shoots gonosome working position, bonding wire working position, reason line working position and closing lid working position.
5. the kitchen electronic scales assembly line of employing according to claim 4 robot, characterized by further comprising the demarcation rechecking device docking with the discharge end of assembling table, the support that is provided with support and is fixedly connected with support, support is provided with two and demarcates reinspection station, two tops of demarcating reinspection station are provided with elevating mechanism, and the below of described elevating mechanism is provided with weight group.
6. the kitchen electronic scales assembly line of employing according to claim 5 robot, characterized by further comprising the camera slide unit being laterally slidably connected with support, and camera slide unit is provided with reinspection camera, rechecks camera and demarcates to recheck between station at two and move.
7. the kitchen electronic scales assembly line of employing according to claim 5 robot, it is characterized in that described elevating mechanism is Mutli-station cylinder, weight group is provided with multiple counterweights, be stacked together from bottom to up, each counterweight center is provided with the stepped hole for hanging, the lower movable end of described Mutli-station cylinder is provided with hanger bar, and hanger bar is provided with multiple hang-up portions corresponding with stepped hole.
8. the kitchen electronic scales assembly line of employing according to claim 5 robot, characterized by further comprising and be positioned at the demarcation of demarcating rechecking device outside and recheck robot, and is positioned at and demarcates non-defective unit storage area and the defective products storage area of rechecking robot both sides; The movable end of demarcating reinspection robot is provided with for electronic scales is being demarcated to blanking clamp system mobile between reinspection station and non-defective unit storage area, defective products storage area.
9. the kitchen electronic scales assembly line of employing according to claim 8 robot, characterized by further comprising the general assembly worktable that is positioned at non-defective unit storage area outside, includes labeling working position, vanning working position and outward appearance testing position.
10. the kitchen electronic scales assembly line of employing according to claim 4 robot, is characterized in that the top of described closing lid working position is also provided with screw locking machine, and described screw locking machine is three head screw machines; Described closing lid working position is also provided with two closing lid slide units for locking screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320844618.7U CN203606018U (en) | 2013-12-19 | 2013-12-19 | Kitchen electronic scale assembling production line adopting robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320844618.7U CN203606018U (en) | 2013-12-19 | 2013-12-19 | Kitchen electronic scale assembling production line adopting robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203606018U true CN203606018U (en) | 2014-05-21 |
Family
ID=50718684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320844618.7U Expired - Fee Related CN203606018U (en) | 2013-12-19 | 2013-12-19 | Kitchen electronic scale assembling production line adopting robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203606018U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104820417A (en) * | 2015-05-22 | 2015-08-05 | 昆山市佰奥自动化设备科技有限公司 | Intelligent space stack type robot assembly production line |
| CN108262798A (en) * | 2018-03-16 | 2018-07-10 | 东莞市奥尚特电子科技有限公司 | A kind of automatic board descending machine and automatic board descending system |
| CN108860855A (en) * | 2018-07-30 | 2018-11-23 | 永康市嘉图工业产品设计有限公司 | A kind of automatic packaging machine |
-
2013
- 2013-12-19 CN CN201320844618.7U patent/CN203606018U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104820417A (en) * | 2015-05-22 | 2015-08-05 | 昆山市佰奥自动化设备科技有限公司 | Intelligent space stack type robot assembly production line |
| CN104820417B (en) * | 2015-05-22 | 2017-08-01 | 昆山佰奥智能装备股份有限公司 | Intelligent space stack puts together machines people's production line |
| CN108262798A (en) * | 2018-03-16 | 2018-07-10 | 东莞市奥尚特电子科技有限公司 | A kind of automatic board descending machine and automatic board descending system |
| CN108262798B (en) * | 2018-03-16 | 2024-05-17 | 东莞市威新电子科技有限公司 | Automatic plate feeding machine and automatic plate feeding system |
| CN108860855A (en) * | 2018-07-30 | 2018-11-23 | 永康市嘉图工业产品设计有限公司 | A kind of automatic packaging machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 Termination date: 20151219 |
|
| EXPY | Termination of patent right or utility model |