CN203602775U - Production system of viscose flat monofilaments - Google Patents
Production system of viscose flat monofilaments Download PDFInfo
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- CN203602775U CN203602775U CN201320775759.8U CN201320775759U CN203602775U CN 203602775 U CN203602775 U CN 203602775U CN 201320775759 U CN201320775759 U CN 201320775759U CN 203602775 U CN203602775 U CN 203602775U
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- spinnerets
- viscose glue
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Abstract
The utility model provides a production system of viscose flat monofilaments. The production system of the viscose flat monofilaments aims to solve the problem that the process of the viscose flat monofilaments is complex. The production system is characterized in that a spinning pump, a spinneret plate, a groove, a cutting machine and a winding machine are included, the spinning pump is connected with the spinneret plate, the spinneret plate is composed of an upper spinneret plate body and a lower spinneret plate body, the groove is sequentially divided into a solidification area, an aftertreatment area and a drying area, the drying area is connected with the cutting machine and the winding machine in sequence, drafting rolls for guiding viscose flow are distributed in the groove, and an outlet of the spinneret plate is formed in the solidification area. The production system is short in procedure, convenient to operate and high in yield, and the quality is easy to control.
Description
Technical field
The utility model relates to textile industry viscose glue technical field, is specifically related to a kind of production system of viscose glue flat monofilament.
Background technology
Monofilament refers in production of chemical fibre uses the prepared one filament of single hole spinning head, and its fiber number is in 50D-6000D scope.Monofilament is widely used in and weaves, manual ornaments, family spin and industrial goods etc.The weaving quality made with monofilament is thin, transparency and good hand touch.
Flat filament is to spin through special process the novel dimension card fiber that the experienced cross section forming is flat.It has concentrated the premium properties of common dimension card fiber and flax fibre, and fabric is smooth, feel bullet is soft, is rich in third dimension, comfortable pleasant; And there is moisture absorption and rapid heat dissipation, be easier to dyeing feature.
As 201310119017.4, name is called the application for a patent for invention of " a kind of production technology of viscose glue flat monofilament ", discloses a kind of production technology of viscose glue flat monofilament.Take cellulose fibre pulp as raw material, obtaining through spinning solution preparation-spinning-post processing the viscose glue individual thread that flatness is 10-500:1, specifically comprise following processing step: A) cellulose fibre pulp makes spinning solution through dipping, experienced, yellow, dissolving, deaeration and filtration; B) spinning solution is sent spinning machine to, and under pressure, by the spinneret orifice of single hole shower nozzle, the viscose glue thread of formation forms raw silk bar after coagulation forming; Wherein, jet stretch+60% ~+80%; The ingate road shape of spinneret orifice is parabola, and shape of spinneret is " one " type, " C " type, " S " type, and spinneret orifice length-width ratio is: 100-1500:1; C) post processing by raw silk bar through desulfurization, obtain viscose glue flat monofilament after bleaching, oil, drying.
This patent belongs to the production method of conventional viscose glue flat monofilament, the glue that spins after preparation passes through spinning machine, through single hole shower nozzle, spraying single viscose glue thread enters acid bath and solidifies, solidify the single strand of rear one-tenth and continue coagulation forming on the roller of rotation, the single strand of coagulation forming reel again skeining dress or wound packages, wash, desulfurization, bleach, oil, the post processing such as oven dry, the skeining of reeling again after oven dry dress or wound packages openpore finished product, openpore finished product is dyed shades of colour again.Whole production procedure is long, and complex procedures yields poorly, and cost is high, and quality is unstable.
Utility model content
The utility model, in order to solve the problem of viscose glue flat monofilament complex procedures, provides a kind of production system of viscose glue flat monofilament.Production system flow process of the present utility model is short, easy to operate, and output is high, and quality is easy to control.
For achieving the above object, the utility model adopts following technical scheme:
A kind of production system of viscose glue flat monofilament, it is characterized in that: comprise Spinning pumps, spinnerets, cell body, cutting machine and up-coiler, described Spinning pumps connects spinnerets, described spinnerets is made up of upper and lower spray plate, described cell body is divided into solidification zone, post processing zone, baking zone successively, is furnished with the drawing roller of traction viscose glue stream in cell body; Described baking zone, cutting machine are connected successively with up-coiler, and the outlet of described spinnerets is arranged in solidification zone.
Be the spinning solution that raw material makes by cellulose fibre pulp, through the viscose film of spray plate ejection, enter successively coagulating bath, post processing zone, baking zone by drawing roller, after oven dry, tunica fibrosa is cut into viscose glue flat monofilament, cut the complete finished product of reeling to obtain.
Wide 1.5 ~ the 4.5m of described spinnerets, the gap of spraying up and down plate is 0.05 ~ 0.5mm.Viscose glue ejects film-form thread through spray plate, is shaped to the tunica fibrosa of fabric width 1.5 ~ 4.5m in coagulating bath.
On the described plate of spray up and down, be provided with screw, regulate the gap width of each point by nut, realize freely adjusting of product thickness, fiber number requirement, can meet strand even thickness consistent simultaneously.
Described solidification zone is divided into Liang Ge district, and viscose film is through secondary coagulation forming, and moulding relaxes fully, and strand feel is soft, is easy to dyeing, even dyeing.
Described post processing zone comprises: water wash zone, desulfurization zone, bleaching district, water wash zone, dyeing district, water wash zone, district oils.
In described each subregion, be provided with upper and lower two drawing roller.System plays traction power and supporting role by drawing roller to strand, makes strand produce different stretch ratio (10%～+ 10%), regulates drawing roller speed, can realize strand intensity, degree of stretching variation.
The beneficial effects of the utility model are:
1, viscose glue flat monofilament production system of the present utility model, viscose film after solidification forming is directly entered to post processing by drawing roller, from spinning solution to finished product, one gas completes, save twice coiling step before post processing and dyeing in routine operation, technological process is shorter, more convenient operation, and output is high; Can realize continuously simultaneously, automation, high efficiency production, realize energy-conservation.
2, the utility model control spinnerets width is 1.5 ~ 4.5m, and the gap of spraying up and down plate is 0.05 ~ 0.5mm.The viscose glue ejecting through spray plate is film-form thread, is shaped to the tunica fibrosa of fabric width 1.5 ~ 4.5m in coagulating bath, is conducive to evenly (monofilament width) of product fabric width, adopts cutting machine cutting strand, strand width uniformity.
3, the utility model is provided with screw on the plate of spray up and down of spinnerets, regulate the gap width of each point by nut, as partially thick in strand point, the distance that can spray up and down by regulating plate reduces gap, thereby reduce glue amount, the attenuation of strand thickness, thus realize freely adjusting of product thickness, fiber number requirement.Can meet strand even thickness consistent, guarantee that product thickness is even simultaneously.
4, solidification zone is divided into Liang Ge district by the utility model, and viscose film is through secondary coagulation forming, and moulding relaxes fully, and strand feel is soft, is easy to dyeing, even dyeing.
5, the utility model is provided with upper and lower two drawing roller in each subregion.Production system plays traction power and supporting role by drawing roller to strand, makes strand produce different stretch ratio (10%～+ 10%), regulates drawing roller speed, can realize strand intensity, degree of stretching variation.
Accompanying drawing explanation
Fig. 1 is the operation system structure figure of viscose glue flat monofilament of the present utility model.
In figure, be labeled as: 1, Spinning pumps, 2, spinnerets, 3, cell body, 4, cutting machine, 5, up-coiler, 6, it by one-step coagulating bath district, 7, secondary coagulating bath district, 8, water wash zone, 9, desulfurization zone, 10, bleaching district, 11, water wash zone, 12, dyeing district, 13, water wash zone, 14, the district that oils, 15, baking zone, 16, drawing roller.
The specific embodiment
Below in conjunction with the specific embodiment, essentiality content of the present utility model is described in further detail.
Embodiment 1
A kind of production system of viscose glue flat monofilament, comprise Spinning pumps 1, spinnerets 2, cell body 3, cutting machine 4 and up-coiler 5, described Spinning pumps 1 connects spinnerets 2, described spinnerets 2 is made up of upper and lower spray plate, described cell body 3 is divided into solidification zone, post processing zone, baking zone 15 successively, is furnished with the drawing roller 16 of traction viscose glue stream in cell body 3; Described baking zone 15, cutting machine 4 are connected successively with up-coiler 5, and the outlet of described spinnerets 2 is arranged in solidification zone.
Embodiment 2
A kind of production system of viscose glue flat monofilament, comprise Spinning pumps 1, spinnerets 2, cell body 3, cutting machine 4 and up-coiler 5, described Spinning pumps 1 connects spinnerets 2, described spinnerets 2 is made up of upper and lower spray plate, described cell body 3 is divided into solidification zone, post processing zone, baking zone 15 successively, is furnished with the drawing roller 16 of traction viscose glue stream in cell body 3; Described baking zone 15, cutting machine 4 are connected successively with up-coiler 5, and the outlet of described spinnerets 2 is arranged in solidification zone.
The described wide 1.5m of spinnerets 2, the gap of spraying up and down plate is 0.05mm.
Embodiment 3
A kind of production system of viscose glue flat monofilament, comprise Spinning pumps 1, spinnerets 2, cell body 3, cutting machine 4 and up-coiler 5, described Spinning pumps 1 connects spinnerets 2, described spinnerets 2 is made up of upper and lower spray plate, described cell body 3 is divided into solidification zone, post processing zone, baking zone 15 successively, is furnished with the drawing roller 16 of traction viscose glue stream in cell body 3; Described baking zone 15, cutting machine 4 are connected successively with up-coiler 5, and the outlet of described spinnerets 2 is arranged in solidification zone.
The described wide 4.5m of spinnerets 2, the gap of spraying up and down plate is 0.5mm, sprays up and down and on plate, is provided with screw.
Embodiment 4
A kind of production system of viscose glue flat monofilament, comprise Spinning pumps 1, spinnerets 2, cell body 3, cutting machine 4 and up-coiler 5, described Spinning pumps 1 connects spinnerets 2, described spinnerets 2 is made up of upper and lower spray plate, described cell body 3 is divided into solidification zone, post processing zone, baking zone 15 successively, is furnished with the drawing roller 16 of traction viscose glue stream in cell body 3; Described baking zone 15, cutting machine 4 are connected successively with up-coiler 5, and the outlet of described spinnerets 2 is arranged in solidification zone.
The described wide 2m of spinnerets 2, the gap of spraying up and down plate is 0.1mm, sprays up and down and on plate, is provided with screw.
Described solidification zone is divided into solidification zone 6 and secondary solidification zone 7.
Embodiment 5
A kind of production system of viscose glue flat monofilament, comprise Spinning pumps 1, spinnerets 2, cell body 3, cutting machine 4 and up-coiler 5, described Spinning pumps 1 connects spinnerets 2, described spinnerets 2 is made up of upper and lower spray plate, described cell body 3 is divided into solidification zone, post processing zone, baking zone 15 successively, is furnished with the drawing roller 16 of traction viscose glue stream in cell body 3; Described baking zone 15, cutting machine 4 are connected successively with up-coiler 5, and the outlet of described spinnerets 2 is arranged in solidification zone.
The described wide 3m of spinnerets 2, the gap of spraying up and down plate is 0.2mm, sprays up and down and on plate, is provided with screw.
Described solidification zone is divided into solidification zone 6 and secondary solidification zone 7.
Described post processing zone comprises: water wash zone 8, desulfurization zone 9, bleaching district 10, water wash zone 11, dyeing district 12, water wash zone 13, district 14 oils.
Embodiment 6
A kind of production system of viscose glue flat monofilament, comprise Spinning pumps 1, spinnerets 2, cell body 3, cutting machine 4 and up-coiler 5, described Spinning pumps 1 connects spinnerets 2, described spinnerets 2 is made up of upper and lower spray plate, described cell body 3 is divided into solidification zone, post processing zone, baking zone 15 successively, is furnished with the drawing roller 16 of traction viscose glue stream in cell body 3; Described baking zone 15, cutting machine 4 are connected successively with up-coiler 5, and the outlet of described spinnerets 2 is arranged in solidification zone.
The described wide 4m of spinnerets 2, the gap of spraying up and down plate is 0.08mm, sprays up and down and on plate, is provided with screw.
Described solidification zone is divided into solidification zone 6 and secondary solidification zone 7.
Described post processing zone comprises: water wash zone 8, desulfurization zone 9, bleaching district 10, water wash zone 11, dyeing district 12, water wash zone 13, district 14 oils.
In described each subregion, be provided with upper and lower two drawing roller 16.
Claims (6)
1. the production system of a viscose glue flat monofilament, it is characterized in that: comprise Spinning pumps (1), spinnerets (2), cell body (3), cutting machine (4) and up-coiler (5), described Spinning pumps (1) connects spinnerets (2), described spinnerets (2) is made up of upper and lower spray plate, described cell body (3) is divided into solidification zone, post processing zone, baking zone (15) successively, is furnished with the drawing roller (16) of traction viscose glue stream in cell body (3); Described baking zone (15), cutting machine (4) are connected successively with up-coiler (5), and the outlet of described spinnerets (2) is arranged in solidification zone.
2. the production system of a kind of viscose glue flat monofilament according to claim 1, is characterized in that: the described wide 1.5 ~ 4.5m of spinnerets (2), the gap of spraying up and down plate is 0.05 ~ 0.5mm.
3. the production system of a kind of viscose glue flat monofilament according to claim 1, is characterized in that: on the described plate of spray up and down, be provided with screw.
4. the production system of a kind of viscose glue flat monofilament according to claim 1, is characterized in that: described solidification zone is divided into a solidification zone (6) and secondary solidification zone (7).
5. the production system of a kind of viscose glue flat monofilament according to claim 1, is characterized in that: described post processing zone comprises: water wash zone (8), desulfurization zone (9), bleaching district (10), water wash zone (11), dyeing district (12), water wash zone (13), the district that oils (14).
6. the production system of a kind of viscose glue flat monofilament according to claim 5, is characterized in that: in described each subregion, be provided with upper and lower two drawing roller (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320775759.8U CN203602775U (en) | 2013-12-02 | 2013-12-02 | Production system of viscose flat monofilaments |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320775759.8U CN203602775U (en) | 2013-12-02 | 2013-12-02 | Production system of viscose flat monofilaments |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203602775U true CN203602775U (en) | 2014-05-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320775759.8U Expired - Fee Related CN203602775U (en) | 2013-12-02 | 2013-12-02 | Production system of viscose flat monofilaments |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203602775U (en) |
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2013
- 2013-12-02 CN CN201320775759.8U patent/CN203602775U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140521 Termination date: 20201202 |