CN203601090U - Middle torsion barrel assembly of mining dump truck - Google Patents

Middle torsion barrel assembly of mining dump truck Download PDF

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Publication number
CN203601090U
CN203601090U CN201320825720.2U CN201320825720U CN203601090U CN 203601090 U CN203601090 U CN 203601090U CN 201320825720 U CN201320825720 U CN 201320825720U CN 203601090 U CN203601090 U CN 203601090U
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China
Prior art keywords
support abutment
load lifting
lifting cylinder
torsion
torsion cylinder
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Expired - Fee Related
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CN201320825720.2U
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Chinese (zh)
Inventor
金俊权
唐倩
王家兵
崔志英
袁阳
陈娜娜
赵波
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Beijing Erqi Railway Transportation Equipment Co Ltd
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Beijing Erqi Railway Transportation Equipment Co Ltd
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Priority to CN201320825720.2U priority Critical patent/CN203601090U/en
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Abstract

The utility model provides a middle torsion barrel assembly of a mining dump truck. The middle torsion barrel assembly of the mining dump truck comprises a lifting cylinder support, a torsion barrel and a thrust frame, wherein the lifting cylinder support comprises a left support and a right support; the left support and the right support are respectively and oppositely provided with a torsion barrel shaft hole; the two ends of the torsion barrel are arranged in the torsion barrel shaft hole of the left support and the torsion barrel shaft hole of the right support respectively in a sleeved mode; the thrust frame is fixed to the torsion barrel. The middle torsion barrel assembly of the mining dump truck is high in rigidity and intensity, good in structural stability and reliability and long in service life.

Description

A kind of quarry tipper middle part torsion cylinder assembly
Technical field
The utility model relates to mechanical technique, particularly relates to a kind of quarry tipper middle part torsion cylinder assembly.
Background technology
Quarry tipper is a kind of large-scale non-highway transport vehicle, the features such as it has, and weight is large, work under bad environment, stream time length, and the intensity of the concentrated force part to car load and reliability have harsh requirement.Carriage of mining self-unloading vehicle is the core component of whole quarry tipper, and the load of car load and power are delivered to all parts of car load completely by vehicle frame.The middle part torsion cylinder assembly (hereinafter to be referred as torsion cylinder assembly) of vehicle frame is being born and is being supported cargo box hoisting, connecting back axle to transmit the vital function of car load power, it is one of quarry tipper the most concentrated stressed position, if destroying appears in this assembly structure in car load operational process, will cause major accident.
Middle part torsion cylinder assembly not only needs to connect back axle but also need to support elevating ram, and these functions have determined that its structure must be made from multiple components.But if its multiple parts all adopt welding connecting mode can form too much weld seam, these weld seams can increase the quantity of stress concentration portion position, thereby easily cause vehicle frame cracking, and be difficult to the overall performance of Assurance component.
Existing quarry tipper middle part torsion cylinder assembly structure as shown in Figure 1, it mainly comprises torsion cylinder 1, thrust frame 2 and load lifting cylinder bearing 3, torsion cylinder 1 and load lifting cylinder bearing 3 are directly welded on left and right longeron, thrust frame 2 adopts the Split type structure of left and right ear seat, left and right ear seat is also directly welded on torsion cylinder, thereby forms multiple weld seams 5.Because thrust frame 2 is connect back axle and transmit that car load advances and the parts of the power that falls back, through hole coordination hinge axle and rear-axle casing in the middle of it are hinged, adopt split type welded structure not only cannot guarantee the rigidity of its structure, and on its left and right ear seat, the right alignment of hinge hole is also difficult to meet design requirement; Moreover thrust frame easily produces stress and concentrates under Dynamic Loading at weld seam position, from manufacturing process angle, these connecting portions are also difficult for realizing rounding off to fall stress concentration.
In addition, in the middle part torsion cylinder assembly of prior art, torsion cylinder 1 is also directly welded thereon through left and right longeron 4 throughly, although the interior outside at left and right longeron 4 has strengthening doubling plate, but the root that longeron 4 is connected with torsion cylinder 1 is the stress concentration portion position of whole vehicle frame, only depend on circumferential weld to carry out bearing thrust frame 2 and whole vehicle frame is out of shape the moment of torsion and the moment of flexure that produce, easily reduce the reliability of middle part torsion cylinder, and then reduce the bulk life time of vehicle frame; In addition, because load lifting cylinder bearing 3 supports container by load lifting cylinder, in load lifting cylinder lifting, falling process, can produce enormous impact load, prior art is welded on load lifting cylinder bearing 3 the load lifting cylinder axle of supporting cantilever structure on left and right longeron 4 simply, easily cause load lifting cylinder bearing 3 to be out of shape, cause weld seam 5 to ftracture.
Utility model content
The utility model provides a kind of quarry tipper middle part torsion cylinder assembly, and its Rigidity and strength is high, and Stability Analysis of Structures is reliable, long service life.
A kind of quarry tipper middle part torsion cylinder assembly that the utility model provides, comprising:
Load lifting cylinder bearing, it comprises left support abutment and right support abutment, is relatively set with respectively torsion cylinder axis hole on described left support abutment and right support abutment;
Torsion cylinder, its two ends are sheathed on respectively in the torsion cylinder axis hole of described left support abutment and right support abutment;
Thrust frame, it is fixed on described torsion cylinder.
The described quarry tipper middle part torsion cylinder assembly providing according to the utility model, it also comprises load lifting cylinder shaft sleeve, and on the left support abutment of described load lifting cylinder bearing and right support abutment, be also relatively set with respectively load lifting cylinder axis hole, the two ends of described load lifting cylinder shaft sleeve are sheathed on respectively in the load lifting cylinder axis hole of described left support abutment and right support abutment.
The described quarry tipper middle part torsion cylinder assembly providing according to the utility model, described thrust frame comprises connecting portion and relative left ear base and the right ear base of being located on described connecting portion one side surface, described connecting portion is fixed on described torsion cylinder.
Further, described connecting portion is the curved slab matching with described torsion cylinder outer wall, and the inside face of described curved slab is welded on the outer wall of described torsion cylinder, on the described left ear base outside face of being located at described curved slab relative to right ear base.
The described quarry tipper middle part torsion cylinder assembly providing according to the utility model, the foundry goods that described thrust frame is global formation.
The described quarry tipper middle part torsion cylinder assembly providing according to the utility model is correspondingly provided with respectively smooth curve connecting portion on the side of described left support abutment and right support abutment.
The described quarry tipper middle part torsion cylinder assembly providing according to the utility model, the left support abutment of described load lifting cylinder bearing and right support abutment are respectively the foundry goods of global formation.
The described quarry tipper middle part torsion cylinder assembly providing according to the utility model, described torsion cylinder is provided with and coordinates seam with the left support abutment of described load lifting cylinder bearing and the junction of right support abutment.
The described quarry tipper middle part torsion cylinder assembly providing according to the utility model, described load lifting cylinder shaft sleeve is provided with and coordinates seam with the left support abutment of described load lifting cylinder bearing and the junction of right support abutment.
The described quarry tipper middle part torsion cylinder assembly providing according to the utility model, described torsion cylinder and described load lifting cylinder shaft sleeve are welded on respectively on the left support abutment and right support abutment of described load lifting cylinder bearing.
The enforcement of the utility model scheme, at least has following advantage:
1, quarry tipper of the present utility model middle part torsion cylinder assembly, it not only makes respectively mono-block cast by left and right load lifting cylinder bearing, also increase load lifting cylinder shaft sleeve, the cantilever design of its load lifting cylinder axle that load lifting cylinder bearing can be connected is improved becomes beam on two supports, thereby greatly improve the Rigidity and strength of load lifting cylinder bearing, the stress of having alleviated this position is concentrated, and is conducive to extend the service life of load lifting cylinder axle and vehicle frame.
2, quarry tipper of the present utility model middle part torsion cylinder assembly, it is connected the upper and lower part of the left and right bearing of load lifting cylinder respectively with torsion cylinder and load lifting cylinder shaft sleeve, connecting portion is extended to outside load lifting cylinder bearing, the weld seam forming in welding process like this can avoid easily producing the root position that the concentrated longeron of stress is connected with torsion cylinder, thereby can overcome longeron easily produce stress concentrate, to problems such as weld defect are too responsive, be conducive to improve rigidity, stability and the reliability of structure.
3, quarry tipper of the present utility model middle part torsion cylinder assembly, its thrust frame is mono-block cast, both guarantee globality and the positioning precision of structure, guaranteed again the dimensional accuracy of hinge hole and the tolerance on fit with rear-axle hinging position, thereby improved the reliability connecting; In addition, it is optimized for rounding off by easily producing the concentrated position of stress, concentrates thereby reduce stress, has increased structural reliability.
4, quarry tipper of the present utility model middle part torsion cylinder assembly, it is processed into torsion cylinder and load lifting cylinder shaft sleeve to coordinate seam form with the left and right bearing connecting portion of load lifting cylinder, thereby make torsion cylinder and load lifting cylinder shaft sleeve only need when mounted to cooperatively interact with the left and right bearing of load lifting cylinder, and just can guarantee the relative position of the left and right bearing of load lifting cylinder without special positioning tool; In addition, coordinate seam away from stress concentration portion position, can reduce shearing and flexure stress that weld seam bears, and improve the force-bearing situation of weld seam.
5, quarry tipper of the present utility model middle part torsion cylinder assembly, it welds by the smooth curve connecting portion on the left and right bearing of load lifting cylinder and the left and right longeron of vehicle frame, weld forms smooth curve profile, thereby be conducive to increase the length of weld seam, improve the distribution of force of weld seam, and extend the service life of vehicle frame.
Accompanying drawing explanation
Fig. 1 is the structural representation of the quarry tipper middle part torsion cylinder assembly of prior art;
Fig. 2 is the structural representation of the quarry tipper middle part torsion cylinder assembly of embodiment 1;
Fig. 3 is the structural representation of the cooperation seam of embodiment 1;
Fig. 4 is the enlarged drawing at I place in Fig. 3.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment 1
As shown in Figure 2, the quarry tipper of the present embodiment middle part torsion cylinder assembly comprises torsion cylinder 1, thrust frame, load lifting cylinder bearing and load lifting cylinder shaft sleeve 6.
The load lifting cylinder bearing of the present embodiment comprises left support abutment 31 and right support abutment 32, on described left support abutment 31 and right support abutment 32, is relatively set with respectively load lifting cylinder axis hole, and it is arranged on the corresponding position of load lifting cylinder axle, for fixing load lifting cylinder axle.On described left support abutment 31 and right support abutment 32, be also relatively set with respectively torsion cylinder axis hole, it is positioned at the top of described load lifting cylinder axis hole, for fixing torsion cylinder 1, the two ends of the torsion cylinder 1 of the present embodiment are sheathed on respectively in the torsion cylinder axis hole of its left support abutment 31 and right support abutment 32.
In the present embodiment, the two ends of load lifting cylinder shaft sleeve 6 are sheathed on respectively in the load lifting cylinder axis hole of its left support abutment 31 and right support abutment 32, and load lifting cylinder axle can be located in load lifting cylinder shaft sleeve 6.The load lifting cylinder shaft sleeve 6 of the present embodiment connects respectively left support abutment 31 and the right support abutment 32 of load lifting cylinder bearing, the cantilever design of the load lifting cylinder axle that it connects load lifting cylinder bearing is improved becomes beam on two supports, thereby greatly increase the Rigidity and strength of load lifting cylinder bearing, the stress of having alleviated this position is concentrated, and is conducive to increase the service life of load lifting cylinder axle and vehicle frame.
As shown in Figure 3 and Figure 4, described torsion cylinder 1 and load lifting cylinder shaft sleeve 6 are provided with and coordinate seam 7 with the left support abutment 31 of described load lifting cylinder bearing and the junction of right support abutment 32, for locating the position between left support abutment 31 and the right support abutment 32 of torsion cylinder 1 and load lifting cylinder shaft sleeve 6 and load lifting cylinder bearing.By coordinating seam 7 can make the left support abutment 31 of load lifting cylinder bearing, right support abutment 32 mutually install and coordinate with torsion cylinder 1 and load lifting cylinder shaft sleeve 6, thereby just can guarantee the relative position of left support abutment 31, right support abutment 32 without special positioning tool.After the size that detects each parts is correct, only need, by coordinating the groove full weld at seam 7 positions, can make described torsion cylinder 1 and described load lifting cylinder shaft sleeve 6 be welded on respectively on the left support abutment 31 and right support abutment 32 of described load lifting cylinder bearing, thereby form annular weld seam 5.Owing to coordinating seam 7 away from the concentrated position of stress, therefore can reduce shearing and flexure stress that weld seam 5 bears, improve the force-bearing situation of weld seam 5.Except above-mentioned cooperation seam, other conventional axial locate mode of the prior art is all applicable to the utility model; In addition,, except welding, can also adopt other conventional connection mode of the prior art that described torsion cylinder and described load lifting cylinder shaft sleeve are connected on the left support abutment and right support abutment of described load lifting cylinder bearing.
Described in the present embodiment, the left support abutment 31 of load lifting cylinder bearing and right support abutment 32 are respectively the foundry goods of global formation, its upper and lower is welded with respectively torsion cylinder 1 and load lifting cylinder shaft sleeve 6, therefore it extends to connecting portion outside load lifting cylinder bearing, and the weld seam 5 producing in the time of welding can avoid easily producing the root position that stress concentrated longeron 4 is connected with torsion cylinder 1 in the past; In addition, its all-in-one-piece cast structure and frame-type unit construction can make up the stress that welded structure longeron (as shown in Figure 1) in prior art easily produces concentrate, to defects such as weld defect are too responsive, thereby improved rigidity, stability and the reliability of load lifting cylinder bearing.In the present embodiment, the left support abutment of described load lifting cylinder bearing 31, right support abutment 32 and torsion cylinder 1 can also be cast to integral structure, the integral rigidity of this structure is further got a promotion.
The thrust frame of the present embodiment comprises connecting portion 21 and relative left ear base 22 and the right ear base 23 of being located on described connecting portion 21 1 side surfaces, and described connecting portion 21 is fixed on described torsion cylinder 1, and described left ear base 22 and right ear base 23 are relatively set with respectively hinge hole.Particularly, described connecting portion 21 is the curved slab matching with described torsion cylinder 1 outer wall, the inside face of described curved slab (side surface matching with torsion cylinder 1 outer wall) is welded on the outer wall of described torsion cylinder 1, on described left ear base 21 outside face of being located at described curved slab relative to right ear base 22.The foundry goods that described in the present embodiment, thrust frame is global formation, it is as independent parts, not only be conducive to guarantee the globality of its structure and the precision of location, can also guarantee the dimensional accuracy of the hinge hole on it, thereby indirectly guarantee the tolerance on fit at itself and rear-axle hinging position, and improved the reliability connecting; In addition, its connecting portion 21 can be optimized for rounding off by easily producing the concentrated position of stress, is conducive to reduce stress and concentrates and increase this reliability of structure.After completing accurately machined thrust frame and locating by special tooling, can be welded on torsion cylinder 1 by the plug welding hole between its edge and left and right ear seat, thereby can guarantee the relative position of thrust frame in the torsion cylinder assembly of whole middle part.
In the present embodiment, on the left support abutment 31 of described load lifting cylinder bearing and the side of right support abutment 32, be also correspondingly provided with respectively smooth curve connecting portion 33.Smooth curve connecting portion 33 on described left support abutment 31 and right support abutment 32 welds with left longeron and right vertical beam respectively in the assembly welding process of vehicle frame entirety location.The length (not shown) of the weld seam forming can increase middle part torsion cylinder assembly and longitudinal beam welding due to described smooth curve connecting portion 33 time, therefore it can improve the distribution of force of weld seam, extends the service life of vehicle frame.
The utility model is not limited to the described quarry tipper of above-described embodiment middle part torsion cylinder assembly, within the shape and size that wherein torsion cylinder and load lifting cylinder shaft sleeve coordinate with connection location, connection mode, locate mode, the seam of load lifting cylinder left support abutment and right support abutment and any change of described smooth curve connecting portion shape profile all drop on protection domain of the present utility model.
Finally it should be noted that: above each embodiment, only in order to the technical solution of the utility model to be described, is not intended to limit; Although the utility model is had been described in detail with reference to aforementioned each embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or some or all of technical characterictic is wherein equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution depart from the scope of the each embodiment technical scheme of the utility model.

Claims (10)

1. a quarry tipper middle part torsion cylinder assembly, is characterized in that, comprising:
Load lifting cylinder bearing, it comprises left support abutment and right support abutment, is relatively set with respectively torsion cylinder axis hole on described left support abutment and right support abutment;
Torsion cylinder, its two ends are sheathed on respectively in the torsion cylinder axis hole of described left support abutment and right support abutment;
Thrust frame, it is fixed on described torsion cylinder.
2. quarry tipper according to claim 1 middle part torsion cylinder assembly, it is characterized in that, it also comprises load lifting cylinder shaft sleeve, and on the left support abutment of described load lifting cylinder bearing and right support abutment, be also relatively set with respectively load lifting cylinder axis hole, the two ends of described load lifting cylinder shaft sleeve are sheathed on respectively in the load lifting cylinder axis hole of described left support abutment and right support abutment.
3. quarry tipper according to claim 1 middle part torsion cylinder assembly, is characterized in that, described thrust frame comprises connecting portion and relative left ear base and the right ear base of being located on described connecting portion one side surface, and described connecting portion is fixed on described torsion cylinder.
4. quarry tipper according to claim 3 middle part torsion cylinder assembly, it is characterized in that, described connecting portion is the curved slab matching with described torsion cylinder outer wall, the inside face of described curved slab is welded on the outer wall of described torsion cylinder, on the described left ear base outside face of being located at described curved slab relative to right ear base.
5. according to the quarry tipper middle part torsion cylinder assembly described in claim 3 or 4, it is characterized in that the foundry goods that described thrust frame is global formation.
6. according to arbitrary described quarry tipper middle part torsion cylinder assembly in claims 1 to 3, it is characterized in that, on the side of described left support abutment and right support abutment, be correspondingly provided with respectively smooth curve connecting portion.
7. according to arbitrary described quarry tipper middle part torsion cylinder assembly in claims 1 to 3, it is characterized in that, the left support abutment of described load lifting cylinder bearing and right support abutment are respectively the foundry goods of global formation.
8. according to arbitrary described quarry tipper middle part torsion cylinder assembly in claims 1 to 3, it is characterized in that, described torsion cylinder is provided with and coordinates seam with the left support abutment of described load lifting cylinder bearing and the junction of right support abutment.
9. according to the quarry tipper middle part torsion cylinder assembly described in claim 2 or 3, it is characterized in that, described load lifting cylinder shaft sleeve is provided with and coordinates seam with the left support abutment of described load lifting cylinder bearing and the junction of right support abutment.
10. according to the quarry tipper middle part torsion cylinder assembly described in claim 2 or 3, it is characterized in that, described torsion cylinder and described load lifting cylinder shaft sleeve are welded on respectively on the left support abutment and right support abutment of described load lifting cylinder bearing.
CN201320825720.2U 2013-12-13 2013-12-13 Middle torsion barrel assembly of mining dump truck Expired - Fee Related CN203601090U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103661064A (en) * 2013-12-13 2014-03-26 北京二七轨道交通装备有限责任公司 Middle torsion barrel assembly of mining dump truck

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103661064A (en) * 2013-12-13 2014-03-26 北京二七轨道交通装备有限责任公司 Middle torsion barrel assembly of mining dump truck
CN103661064B (en) * 2013-12-13 2016-03-16 北京二七轨道交通装备有限责任公司 A kind of quarry tipper Middle torsion barrel assembly

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140521

Termination date: 20181213