CN203589441U - Three-core power cord visual branch device - Google Patents
Three-core power cord visual branch device Download PDFInfo
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- CN203589441U CN203589441U CN201320770363.4U CN201320770363U CN203589441U CN 203589441 U CN203589441 U CN 203589441U CN 201320770363 U CN201320770363 U CN 201320770363U CN 203589441 U CN203589441 U CN 203589441U
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- power line
- support
- jig arm
- clamping device
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Abstract
A three-core power cord visual branch device comprises a base plate, a first support and a second support which are installed on the base plate, a CCD camera used for acquiring images, a rotary apparatus, a trapper installed on the rotary apparatus, a drive device and a controller. The first support and a second support are vertically arranged. The CCD camera is mounted on the first support. The trapper and the drive device are connected and are installed on the second support. The controller is respectively connected with the drive device and the CCD camera. After the controller receives information acquired by the CCD camera and the information undergoes comparison and processing, the controller controls the drive device to work so as to drive the rotary apparatus and the trapper to move. The three-core power cord visual branch device provided by the utility model has a simple structure and is convenient to use. In addition, rotation position of a power cord can be directly calculated and controlled through the controller. Full automatic control over power cord adjustment is realized, and manpower is saved. Meanwhile, by machine control, accuracy for power cord position adjustment can be guaranteed so as to reduce rejection rate of products.
Description
Technical field
The utility model relates to electric wire manufacture field, refers in particular to a kind of three core power line vision branch means.
Background technology
In core electric power plug line automation production process, need to carry out vision to the polarity of three core power lines (the L utmost point, the N utmost point, the T utmost point) and distinguish riveted joint terminal inserted sheet, inserted sheet after riveted joint also should carry out skeleton assembling by polar requirement, to guarantee that the production of power plug wire meets international standard.
And core electric power plug line production process is by artificial stripping RVV and insulated wire at present, and adopt human eye to distinguish the polarity of three lines according to three different colors of line in power line, and the power line of distinguishing after polarity is carried out to corresponding riveted joint terminal inserted sheet.Terminal inserted sheet after corresponding polarity riveted joint, before the process of dress skeleton injection moulding, needs the artificial polarity of distinguishing power line equally, with correspondence, packs skeleton into.This human eye is distinguished the polarity of power line, and corresponding operation riveted joint and dress skeleton, there is the shortcoming of personnel's visual fatigue, paralysis error, inefficiency, more main is the automated production that can not realize power plug wire, production efficiency is low, and labor strength is large, once the more important thing is the angle that operating personnel are not sure and rotate in the process of wiring, be easy to wrong line, cause product rejection.
Summary of the invention
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of device that can automatically the power line in three core power lines correctly be separated simple in structure, easy to use.
For achieving the above object, a kind of three core power line vision branch means of the utility model, it is characterized in that: comprise base plate, be arranged on the first support and the second support on base plate, for gathering the CCD camera of image, whirligig, be arranged on the wire-clamping device on whirligig, drive unit and controller, the first described support and the second support vertical setting, and the first support comprises that interval is arranged on base plate and two supporting brackets that are parallel to each other and arrange between two supporting brackets parallel with described base plate for installing the mounting panel of camera, and this mounting panel is provided with a window, CCD camera is arranged on this mounting panel and is right against this window, described the second support is H type, and it comprises and being parallel to each other and spaced the first support plate and the second support plate and be arranged on the space bar parallel with described base plate between the first support plate, the second support plate, and the first described support plate is closely from supporting bracket, described drive unit comprises for driving the motor of wire-clamping device rotation and the clamping device being connected with the output shaft of described motor, motor is arranged on the second support plate, output shaft is connected with the rotating disk being arranged on the first support plate through the first support plate, clamping device one end is located on described rotating disk, and its other end is connected with the wire-clamping device that extends to the positive lower end of mounting panel window, controller is connected respectively with motor, clamping device and CCD camera, and controller receives the information of CCD collected by camera after relatively processing, and controls the motion of motor and clamping device.
On the basis of such scheme, preferably, a light source for light filling is also housed on described mounting panel.
On the basis of such scheme, preferably, be also provided with adjusting mechanism on described mounting panel, described CCD camera is installed on described mounting panel by adjusting mechanism.
On the basis of such scheme, preferably, described wire-clamping device comprises the first jig arm and the second jig arm, and this first jig arm and second jig arm one end are formed for clamping the first relative clamping face and second clamping face of power line, and its other end is connected with clamping device.
On the basis of such scheme, preferably, described clamping device comprises slide rail and the cylinder that is arranged on the first jig arm one side, and the first described jig arm is arranged on slide rail, and the piston rod of this cylinder can promote the first jig arm and move on this slide rail.
Preferred on the basis of such scheme, described clamping device also comprises the cylinder that is arranged on the second jig arm one side, the second described jig arm and the first jig arm are established and are arranged in opposite directions on this slide rail, and the piston rod of described cylinder can promote the first jig arm and the second jig arm move toward one another on this slide rail.
On the basis of such scheme, preferably, on described space bar, be also provided with for supporting the bearing pedestal of described motor output shaft.
Preferred on the basis of such scheme, described three core power line vision branch means also comprise a rotary positioning apparatus, this rotary positioning apparatus comprise be arranged on bearing pedestal and with respect to equally distributed three locating pieces of this output shaft be fixed on the tablet on this output shaft.
The utility model compared with prior art, its beneficial effect is: after the utility model drives wire-clamping device that the power line after peeling is clamped by controller control cylinder, CCD camera is taken the relative position image that clamps rear power line, and the image information of picked-up is sent to controller, controller is by after analyzing relatively, when the relative position of power line is incorrect, controller calculates the angle that power line should rotate, and send the rotating disk motion that signal drive motor drive is arranged on motor output shaft end, thereby the power line of power line is adjusted to suitable position.The utility model three core power line vision branch means, not only simple in structure, easy to use, and can directly calculate the position of rotation of controlling power line by controller, can realize the Automatic Control that power line is adjusted, save manpower, adopt apparatus control can guarantee the accuracy that power cord location is adjusted simultaneously, thereby reduce the percent defective of product.
Accompanying drawing explanation
Fig. 1 is the three-dimensional structure diagram of three core power line vision branch means of the present utility model.
Fig. 2 is the vertical view of three core power line vision branch means of the present utility model.
Embodiment
By describe in detail the utility model technology contents, structural feature, reached object and effect, below hereby exemplify embodiment and coordinate accompanying drawing to be explained in detail.
Refer to Fig. 1, and in conjunction with consulting shown in Fig. 2, the utility model provides a kind of three core power line vision branch means, comprise base plate 10, be arranged on the first support 20 and the second support 30 on base plate 10, for gathering the CCD camera 40 of image, whirligig 50, be arranged on the wire-clamping device 60 on whirligig 50, drive unit 70 and controller (not shown), the first support 20 and the vertical setting of the second support 30, CCD camera 40 is arranged on the first support 20, wire-clamping device 60 is connected with drive unit 70 and is installed on the second support 30, controller is connected respectively with drive unit 70 and CCD camera 40, controller can receive the information of CCD camera 40 collections after relatively processing, accessory drive 70 work, order about whirligig 50 and wire-clamping device 60 motions,
Wherein, the first support 20 comprises that interval is arranged on base plate 10 and two supporting brackets 21,22 that are parallel to each other and arrange between two supporting brackets 21,22 parallel with described base plate 10 for installing the mounting panel 23 of camera, and this mounting panel 23 is provided with a window 24, CCD camera 40 is arranged on this mounting panel 23 and is right against this window 24, further, in order to ensure the accuracy of CCD camera shooting image information, at these mounting panel 23 medial surfaces, be also provided with one for supplement the light source 25 of light when light is weak;
Please continue to refer to Fig. 2, the second support 30 overall structures are H type, it comprises and being parallel to each other and spaced the first support plate 31 and the second support plate 32 and be arranged on the space bar 33 parallel with described base plate 10 between the first support plate 31, the second support plate 32, and the first described support plate 31 is closely from the first support 10; Drive unit 70 comprises for driving the motor 71 of wire-clamping device 60 rotations and the clamping device being connected with the output shaft 72 of this motor 71, motor 71 is arranged on the second support plate 32, output shaft 72 is connected with the rotating disk 34 being arranged on the first support plate through the first support plate 31, and clamping device is installed on this rotating disk 34 and with described wire-clamping device 60 and is connected.
During work, when there is power line at CCD camera 40 detection wire-clamping device 60 places, after controller analyzing and processing, the motion of control clamping device, thereby drive wire-clamping device 60 to produce motion, force wire-clamping device 60 to clamp being positioned at the middle power line of wire-clamping device 60, after clamping, CCD camera 40 continues to take the picture of three clamped power lines, and the photo disposal of shooting is sent to and controls 80, controller will obtain after the pictorial information comparative analysis of pictorial information and power line normal place, calculate the angle that power line need to rotate, thereby send instruction to motor 71, the wire-clamping device 60 that forces motor 71 drives to be mounted on rotating disk 34 rotates corresponding angle, make power line turn to normal place.
Shown in Fig. 1, described wire-clamping device 60 comprises the first jig arm 61 and the second jig arm 62, this first jig arm 61 and second jig arm 62 one end are formed for clamping the first relative clamping face 63 and second clamping face 64 of power line, its other end is connected with clamping device, further, described clamping device comprises slide rail 74 and is arranged on the cylinder 75 of the first jig arm 61 1 sides, the first jig arm 64 is arranged on slide rail 74, and the piston rod of this cylinder 75 can promote the first jig arm 61 and move on this slide rail 74.During work, when cylinder 75 receives the work order of controller, cylinder 75 forces its catch bar to stretch out, and catch bar promotes the first jig arm 61 and to the second jig arm 62, moves on slide rail, until the first clamping face 63 and the second clamping face 64 are tightly clamped in power line between the two.Further, in order to increase work efficiency, reduce the time that power line clamps step, the second described jig arm 62 is also mounted on slide rail 74, and a side of the second jig arm 62 is provided with cylinder, during work, when controller sends work order, the cylinder that is positioned at the first jig arm 61 and the second jig arm 62 1 sides drives its catch bar simultaneously, forces the first jig arm 61 and the second jig arm 62 move toward one another on slide rail 74, thereby reduce the power line clamping time, improve its operating efficiency.As preferably, in order to prevent that the first jig arm 61 and the second jig arm 62 from damaging power line in the process of clamping, guarantee the clamping effect of power line simultaneously, the first described clamping face 63 and the pars intermedia of the second clamping face 64 are provided with arc groove.
In order to guarantee the useful life of output shaft 72, prevent that it from causing output shaft 72 intermediate deformation because being separately positioned on hard and dangerous device 60 and the motor 71 at two ends, affect the accuracy of the anglec of rotation, on the space bar 33 of the second support 30, be also provided with one for supporting the bearing pedestal 76 of output shaft 72, the preferred rolling bearing units of this bearing pedestal 76.Further, a kind of three core power line vision branch means of the utility model also comprise a rotary positioning apparatus 90, this rotary positioning apparatus 90 comprise be arranged on bearing pedestal 76 and with respect to equally distributed three locating pieces of this output shaft 72 77 be fixed on the tablet 78 on this output shaft 72.When motor 71 receives the rotate instruction of controller, motor 71 drives output shaft 72 to rotate, thereby force rotating disk 34 to drive wire-clamping device 60 motions, in the process of rotation, because three core power lines are triangular arranged in the first clamping face 63 and the second clamping face 64, if the zero line of power line is A, live wire is B, ground wire is C, so when it is triangularly arranged, it can only have three kinds of arrangement modes is A-B-C clockwise from summit, B-A-C or C-A-B, suppose that power line normal place is A-B-C, the power cord location photographing when camera is not so in normal place, must be B-A-C or C-A-B so, its angle of rotating respectively of controller automatic analysis is 120 or 240 degree like this, motor 71 drives in output shaft 72 rotary courses, be arranged in tablet 78 rotary courses on output shaft 72, when it senses a locating piece 77, be 120 degree, when it senses two locating pieces 77, be 240 degree, thereby guarantee that controller output order can accurately carry out, avoid causing the anglec of rotation not in place because of machine error, affect the quality of power line, realize electronics and machinery control double insurance.
In order to prevent long-term use, the relative position that causes CCD camera 40 and window 24 and power line to clamp changes and affects the photographic effect of CCD camera 40, a kind of three core power line vision branch means of the utility model also comprise the adjusting mechanism 27 being arranged on mounting panel, and CCD camera 40 is arranged on mounting panel 23 by adjusting mechanism 27.When the relative position of CCD camera 40 windows 24 and power line clamping changes, can be by regulating adjusting mechanism 27 to regulate CCD camera 40 with respect to the height of power line clamping position and with respect to the position of window 24, to guarantee that the camera of CCD camera is right against the power cord location of the first clamping face 63. and the second clamping face 64 clampings, thereby guarantee the accuracy of its picked-up information.
The utility model also provides the method for a kind of use three line power line vision branch means, comprises the following steps,
A) power line is delivered to wire-clamping device place, CCD camera is taken pictures, and the photographic intelligence photographing is sent to controller, and controller detects power line when clamp position, and transmission instruction to drive unit orders about clamping device and drives wire-clamping device that power line is clamped;
B) CCD camera continues to take the relative position of clamped power line, by the photographic intelligence transmit control device photographing, controller is by after the power line normal place pictorial information comparative analysis inner with it of clamped power line relative position pictorial information, calculate the angle that power line need to rotate, and send instruction to drive unit, the motion of drive unit driven rotary device, forces wire-clamping device to rotate to its normal place according to the angle calculating.
In sum, be only the preferred embodiment of the utility model, with this, do not limit protection range of the present utility model, all equivalences of doing according to the utility model the scope of the claims and description change and modify, within being all the scope that the utility model patent contains.
Claims (8)
1. three core power line vision branch means, it is characterized in that: comprise base plate, be arranged on the first support and the second support on base plate, for gathering the CCD camera of image, whirligig, be arranged on the wire-clamping device on whirligig, drive unit and controller, the first described support and the second support vertical setting, and the first support comprises that interval is arranged on base plate and two supporting brackets that are parallel to each other and arrange between two supporting brackets parallel with described base plate for installing the mounting panel of camera, and this mounting panel is provided with a window, CCD camera is arranged on this mounting panel and is right against this window, described the second support is H type, and it comprises and being parallel to each other and spaced the first support plate and the second support plate and be arranged on the space bar parallel with described base plate between the first support plate, the second support plate, and the first described support plate is closely from supporting bracket, described drive unit comprises for driving the motor of wire-clamping device rotation and the clamping device being connected with the output shaft of described motor, motor is arranged on the second support plate, output shaft is connected with the rotating disk being arranged on the first support plate through the first support plate, clamping device one end is located on described rotating disk, and its other end is connected with the wire-clamping device that extends to the positive lower end of mounting panel window, controller is connected respectively with motor, clamping device and CCD camera, and controller receives the information of CCD collected by camera after relatively processing, and controls the motion of motor and clamping device.
2. three core power line vision branch means as claimed in claim 1, is characterized in that: a light source for light filling is also housed on described mounting panel.
3. three core power line vision branch means as claimed in claim 1, is characterized in that: on described mounting panel, be also provided with adjusting mechanism, described CCD camera is installed on described mounting panel by adjusting mechanism.
4. three core power line vision branch means as claimed in claim 1, it is characterized in that: described wire-clamping device comprises the first jig arm and the second jig arm, this first jig arm and second jig arm one end are formed for clamping the first relative clamping face and second clamping face of power line, and its other end is connected with clamping device.
5. three core power line vision branch means as claimed in claim 4, it is characterized in that: described clamping device comprises slide rail and is arranged on the cylinder of the first jig arm one side, the first described jig arm is arranged on slide rail, and the piston rod of this cylinder can promote the first jig arm and move on this slide rail.
6. three core power line vision branch means as claimed in claim 5, it is characterized in that: described clamping device also comprises the cylinder that is arranged on the second jig arm one side, the second described jig arm and the first jig arm are established and are arranged in opposite directions on this slide rail, and the piston rod of described cylinder can promote the first jig arm and the second jig arm move toward one another on this slide rail.
7. three core power line vision branch means as claimed in claim 1, is characterized in that: on described space bar, be also provided with for supporting the bearing pedestal of described motor output shaft.
8. three core power line vision branch means as claimed in claim 7, it is characterized in that: described three core power line vision branch means also comprise a rotary positioning apparatus, this rotary positioning apparatus comprise be arranged on bearing pedestal and with respect to equally distributed three locating pieces of this output shaft be fixed on the tablet on this output shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320770363.4U CN203589441U (en) | 2013-11-30 | 2013-11-30 | Three-core power cord visual branch device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320770363.4U CN203589441U (en) | 2013-11-30 | 2013-11-30 | Three-core power cord visual branch device |
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| Publication Number | Publication Date |
|---|---|
| CN203589441U true CN203589441U (en) | 2014-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320770363.4U Expired - Lifetime CN203589441U (en) | 2013-11-30 | 2013-11-30 | Three-core power cord visual branch device |
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| Country | Link |
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| CN (1) | CN203589441U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103606799A (en) * | 2013-11-30 | 2014-02-26 | 浙江海宁普赛自动化科技有限公司 | Visual wire branching device for three-core power line and application method of visual wire branching device |
| CN105720459A (en) * | 2016-01-19 | 2016-06-29 | 久犀科技（深圳）有限公司 | Wiring harness machining method and wiring harness machining robot |
-
2013
- 2013-11-30 CN CN201320770363.4U patent/CN203589441U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103606799A (en) * | 2013-11-30 | 2014-02-26 | 浙江海宁普赛自动化科技有限公司 | Visual wire branching device for three-core power line and application method of visual wire branching device |
| CN103606799B (en) * | 2013-11-30 | 2016-08-17 | 浙江海宁普赛自动化科技有限公司 | Visual wire branching device for three-core power line and using method thereof |
| CN105720459A (en) * | 2016-01-19 | 2016-06-29 | 久犀科技（深圳）有限公司 | Wiring harness machining method and wiring harness machining robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170613 Address after: Bridge in the town of Mao Santou village of Cixi city in Zhejiang province Ningbo city 315317 Patentee after: CIXI WANNENG ELECTRONICS Co.,Ltd. Address before: 310000, second, Jiaxing, Zhejiang Province, Jianshan Haining new road, 86 Jiang An Road Patentee before: ZHEJIANG HAINING PASE AUTOMATION TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210107 Address after: 314400 Building 2, No.86 Anjiang Road, Jianshan New District, Haining City, Jiaxing City, Zhejiang Province Patentee after: ZHEJIANG HAINING PASE AUTOMATION TECHNOLOGY Co.,Ltd. Address before: Maosanxiang village, Qiaotou town, Cixi City, Ningbo City, Zhejiang Province Patentee before: CIXI WANNENG ELECTRONICS Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140507 |