Utility model content
For solving the problem of prior art, the utility model main purpose is to provide a kind of adjustment by removable insole pieces to control the figure of masking liquid on base material, the apparatus for coating requiring to meet X-Y schemeization coating.
The utility model embodiment provides a kind of apparatus for coating, in order to a masking liquid is coated on a base material, to form a coating layer, this apparatus for coating comprises: a dispense tip, there is a masking liquid outlet, this dispense tip and this base material are suitable for along one first axially relatively moving, and export in order to this masking liquid is coated to this base material by this masking liquid; One regulating part, is connected in this dispense tip, and this regulating part comprises a removable insole pieces that is arranged at this masking liquid exit, and this removable insole pieces is suitable for along one second moving axially, to regulate the aperture opening ratio of this masking liquid outlet; And a driven unit, join with this regulating part, in order to control this regulating part, along this, second move axially.
According to above-mentioned design, more comprise a carrying platform, in order to carry this applied base material.
According to above-mentioned design, this base material is by vacuum suction, Electrostatic Absorption, or the mode of mechanical device is fixed on this carrying platform.
According to above-mentioned design, this dispense tip comprises a male model and a master mold, the combination corresponding to this master mold of this male model, and this removable insole pieces is disposed between this male model and this master mold.
According to above-mentioned design, this apparatus for coating also comprises a setting-up piece, be disposed between this male model and this master mold, and this removable insole pieces and this setting-up piece is axially arranged along one the 3rd.
According to above-mentioned design, at this dispense tip and this base material, along this first while axially relatively moving, this removable insole pieces second moves axially along this, adjusts the aperture opening ratio of this masking liquid outlet.
According to above-mentioned design, this regulating part also comprises an induction cam, and this induction cam is connected in this removable insole pieces.
According to above-mentioned design, this driven unit is a figure module, and this figure module has a side, and this side is corresponding to the shape of this coating layer, and this induction cam can be along this side start.
According to above-mentioned design, this figure module is arranged at least one side of this dispense tip.
According to above-mentioned design, this apparatus for coating more comprises a masking liquid memory and a masking liquid conveying assembly, and this masking liquid memory is communicated in this dispense tip, and this masking liquid conveying assembly is in order to be delivered to this masking liquid of outside in this masking liquid memory.
According to above-mentioned design, this masking liquid conveying assembly is pump.
According to above-mentioned design, more comprise a masking liquid pressure control assembly, in order to control this masking liquid memory, be delivered to the discharge pressure of this masking liquid of this dispense tip.
According to above-mentioned design, this masking liquid pressure control assembly is motor.
According to above-mentioned design, this apparatus for coating more comprises a control module, and this control module comprises neural network system or computerized control system able to programme.
According to above-mentioned design, this driven unit is computer numerical control system, the movement of its this regulating part of connecting move control.
The beneficial effects of the utility model are, the apparatus for coating that embodiment provides, in the process moving at dispense tip, the relative position of removable insole pieces and dispense tip can change, with this, the aperture opening ratio that dispense tip exports via adjustment masking liquid in mobile process, and make the pattern of coating have irregularly shaped.
Technology, method and the effect in order further to understand the utility model, for reaching set object, taked, refer to following relevant detailed description of the present utility model, graphic, believe the purpose of this utility model, feature and feature, when being goed deep into thus and concrete understanding, but appended graphic and annex only provide with reference to and explanation use, be not used in addition limitr of the utility model.
The specific embodiment
For ease of understanding the coating method of the utility model apparatus for coating, please refer to Figure 1A to Fig. 1 C, the schematic perspective view of the apparatus for coating that Figure 1A to Fig. 1 C has illustrated the utility model one embodiment in use state.
As shown in Figure 1A, apparatus for coating 1 includes three critical pieces: dispense tip 110, regulating part 120, driven unit 130, and regulating part 120 is connected in dispense tip 110, and driven unit 130 is connected in regulating part 120, and the concrete structure of each assembly hereinafter will describe in detail.
In the present embodiment, apparatus for coating 1 more comprises carrying platform 140, in order to carry applied base material 2.Base material 2 to be coated can pass through vacuum suction, Electrostatic Absorption, or the mode such as mechanical device is fixed on carrying platform 140.Base material 2 can be the carriers such as coiled material, for example, be glass baseplate or plastic rubber substrate.Meanwhile, base material 2 also can be the carrier of composite laminate, for example, be formed with the glass baseplate of optical coating.
With further reference to Figure 1B and Fig. 1 C, in coating process, dispense tip 110 has masking liquid outlet (hereinafter describing in detail), and dispense tip 110 can relatively move along one first axial X with base material 2, and can be exported masking liquid is coated to base material 2 by masking liquid.In the present embodiment, in coating process, carrying platform 140 is in static condition, and dispense tip 110 moves.But be understood that, in another embodiment, also can make dispense tip 110 in static condition, and carrying platform 140 move.In another embodiment, also can make dispense tip 110 and carrying platform 140 all move.
When dispense tip 110 and base material 2 relatively move along the first axial X, on the second axial Y, driven unit 130 can drive regulating part 120, and then adjusts the size of the masking liquid being coated with via dispense tip 110, forms coating layer 3 as shown in Figure 1 C.
To in detail structure and the start principle of the utility model apparatus for coating 1 be described in detail below.
Please refer to Fig. 2 to Fig. 5, Fig. 2 is the sectional perspective schematic diagram of the apparatus for coating of the utility model one embodiment, and Fig. 3 is confined explosion's schematic diagram of the apparatus for coating 1 of Fig. 2, Fig. 4 A and Fig. 4 B are the partial cutaway schematic of apparatus for coating master mold in use state, and Fig. 5 is the top view of apparatus for coating along the 3rd axial Z.
As shown in Figures 2 and 3, dispense tip 110 comprises male model 111 and master mold 112, and male model 111 can corresponding combination with master mold 112.Male model 111 and master mold 112 have respectively an assembling face P1 and an assembling face P2.Both shapes of assembling face P2, the large I of the assembling face P1 of male model 111 and master mold 112 are roughly the same.In the present embodiment, on the assembling face P1 of male model 111, offer the first groove 1011, and the assembling face P2 of master mold 112 offers the second groove 1012.The first groove 1011 and both bearing of trends of the second groove 1012 be roughly along the second axial Y, and shape, size also can be roughly the same, as be all elongate in shape.The setting position of the first groove 1011 and the second groove 1012 is corresponding, and for example the first groove 1011 and the second groove 1012 are adjacent to respectively male model 111 and assemble the base that face P1 and master mold 112 are assembled face P2.Also, the bottom of male model 111 can expose the first groove 1011, and the bottom of master mold 112 can expose the second groove 1012.As shown in Figure 5, dispense tip 110 has masking liquid outlet 101, and it is formed by the space that the first groove 1011 and the second groove 1012 enclose.In the present embodiment, male model 111 and master mold 112 are also respectively arranged with accommodation space M1 and M2.
The position of the second groove 1012 of master mold 112 is provided with multiple masking liquid entrances 103, and it is in order to import to outside masking liquid masking liquid runner 102 (hereinafter will describe in detail).In another embodiment, masking liquid entrance 103 also can be arranged on male model 111.Masking liquid runner 102 is positioned at the top of masking liquid outlet 101, and the width of masking liquid runner 102 can be slightly larger than, is slightly less than or equals the width of slit-shaped masking liquid outlet 101.Apparatus for coating 1 also comprises setting-up piece 150, be disposed between male model 111 and master mold 112, more specifically, in the present embodiment, setting-up piece 150 is also disposed at the space that the first groove 1011 and the second groove 1012 enclose, and removable insole pieces 121 is arranged along the 3rd axial Z with setting-up piece 150.In the present embodiment, setting-up piece 150 can coordinate with male model 111, master mold 112, and the mode that for example can tie up by screwed lock coordinates.
Regulating part 120 is connected in dispense tip 110, and comprise the removable insole pieces 121, the external connection end 122 of removable insole pieces 121, induction cam 123, the link 124 that are arranged at masking liquid and export 101 places, wherein, link 124 comprises nose bar 1241 and elastic component 1242, and induction cam 123 is connected in removable insole pieces 121 by link 124 and external connection end 122.
After male model 111 and the corresponding joint of master mold 112, removable insole pieces 121 will be disposed between male model 111 and master mold 112.In the present embodiment, removable insole pieces 121 is by the space that is disposed at the first groove 1011 and the second groove 1012 and encloses, and elastic component 1242 and nose bar 1241 will be disposed at accommodation space M1 and M2.More specifically, removable insole pieces 121 is arranged on a side (or both sides) of masking liquid outlet 101, and removable insole pieces 121 is arranged on the short end of masking liquid outlet 101, and the height of removable insole pieces 121 can be slightly larger than, be slightly less than or slightly equal the height of slit-shaped masking liquid outlet 101.One end that elastic component 1242 is positioned at accommodation space M1 and M2 can prop up in dispense tip 110, and the other end of elastic component 1242 can prop up nose bar 1241, and elastic component 1242 can be compressed by nose bar 1241 and dispense tip 110.
Driven unit 130 is connected in regulating part 120, in order to the removable insole pieces 121 that controls to adjust part 120, along the second axial Y, moves.In the present embodiment, driven unit 130 is figure module 131, and figure module 131 has a side L, and side L is corresponding to the shape of coating layer 3, and side L extends along the first axial X, and induction cam 123 can carry out start along side L.
Multiple junction closes Figure 1A to Fig. 1 C, be understood that, when dispense tip 110 and base material 2 relatively move along one first axial X, induction cam 123 can roll along a side L of figure module 131, and rely on the interlink function of elastic component 1242 and nose bar 1241, make removable insole pieces 121 along the moving of the second axial Y, adjust the aperture opening ratio (as Fig. 4 A and Fig. 4 B, the aperture opening ratio of masking liquid outlet 101 can be the different in width such as d1 and d2) of masking liquid outlet 101.
Figure module 131 is dismountable module, need to adjust according to different product.Figure module 131 can be arranged at least one side of dispense tip 110 (in the present embodiment, the both sides of dispense tip 110 arrange figure module 131), and the side L of figure module 131 can have different given shapes, the size of figure module 122 also can design according to length or the width of coating layer 3 patterns.
It is worth mentioning that, in the utility model one embodiment, driven unit 130 can be other control system, the movement that it can computerized connecting move control regulating part 120, and adjust the aperture opening ratio of slit-shaped masking liquid outlet 101.Specifically, driven unit 130 is for example computer numerical control system (CNC, Computer Numerical Control), and does not use figure module 131.The external connection end 122 of removable insole pieces 121 is connected with described control system, and described control system can be adjusted by programming the movement of removable insole pieces 121.
The relative position of each assembly also can optionally be made multiple modification above, below will explanation the utility model apparatus for coating other embodiment.Need first chat brightly, other characteristic of the each assembly not specified (NS) of following embodiment can be identical with previous embodiment, follow-up repeating no more.
Please also refer to Fig. 3, Fig. 6 A and Fig. 6 B, Fig. 6 A is the partial cutaway schematic of another embodiment master mold, and Fig. 6 B is the top view of another embodiment apparatus for coating along the 3rd axial Z.According to Fig. 6 A and Fig. 4 A, the region of the second groove 1012 of known master mold 112 can be adjusted according to need, with the present embodiment, as the object for meeting saving setting-up piece 150.According to Fig. 6 B and Fig. 5, upper first groove 1011 of also can not offering of known male model 111.
Please also refer to Fig. 3, Fig. 7 A and Fig. 7 B, Fig. 7 A is the partial cutaway schematic of another embodiment master mold, and Fig. 7 B is the top view of another embodiment apparatus for coating along the 3rd axial Z.According to Fig. 7 A and Fig. 4 A, Fig. 7 B and Fig. 5, the shape of known master mold 112 can adjust according to need, and the second groove 1012 of master mold 112 can only configure masking liquid runner 102.Meanwhile, male model 111 also can not offered the first groove 1011.In this embodiment, removable insole pieces 121, setting-up piece 150 are configured and arrange along the 3rd axial Z, and be disposed between male model 111 and master mold 112.Setting-up piece 150 is disposed between male model 111 and master mold 112, can make to there is gap between male model 111 and master mold 112, that is to say, male model 111 combination corresponding to master mold 112, male model 111 is assembled face P1 and master mold 112 and is assembled between face P2 and have specific range, with this, forms slit-shaped masking liquid outlet 101.In the present embodiment, male model 111, master mold 112 and setting-up piece 150 include respectively at least one screw-socket, position, the size of the screw-socket on male model 111, master mold 112 and setting-up piece 150 are corresponding, the fixtures such as screw can be arranged in corresponding screw-socket on male model 111, master mold 112 and setting-up piece 150, to fix male model 111, master mold 112 and setting-up piece 150.That is to say, male model 111 and master mold 112 can be tied up setting-up piece 150 by being arranged in the screwed lock of screw-socket.Screw-socket is uniformly distributed, stressed evenly to guarantee setting-up piece 150 each several parts.Be understood that, in other embodiment, setting-up piece 150 also can be integrally formed with male model 111 or master mold 112.
In above each embodiment, the material of male model 111, master mold 112, setting-up piece 150 and removable insole pieces 121 for example can be the materials such as stainless steel.
In conjunction with above each embodiment, the syntagmatic of each assembly of known dispense tip 110 and each assembly of regulating part 120 (as the position of the groove of male model, master mold and accommodation space, shape, and the position of the relative male model of regulating part, master mold) multiple adjustment can optionally be done.
How below put up with outside masking liquid relies on masking liquid entrance 103 to enter masking liquid runner 102 to describe in detail.
Please also refer to Fig. 7 A and Fig. 8, Fig. 8 is the local schematic side view of the apparatus for coating of the utility model one embodiment.In the utility model one embodiment, apparatus for coating 1 also can comprise masking liquid memory 160 and masking liquid conveying assembly 180.Masking liquid memory 160 is communicated in dispense tip 110, for example, by conduit, be communicated in the masking liquid entrance 103 of master mold 112.Masking liquid conveying assembly 180 is in order to be delivered to outside masking liquid in masking liquid memory 160.Masking liquid conveying assembly 180 is for example pump, and masking liquid conveying assembly 180 can have transfer valve 181 and carrier pipe 182.In the present embodiment, apparatus for coating 1 also can comprise masking liquid pressure control assembly 170, and masking liquid pressure control assembly 170 is delivered to the discharge pressure of the masking liquid of dispense tip 110 in order to control masking liquid memory 160.Masking liquid pressure control assembly 170 is for example motor, and masking liquid pressure control assembly 170 can have control valve 171.
It should be noted that, for the benefit of show the relative position of each key component, in diagram of the present utility model, omit the non-key assembly of part, take Figure 1A as example, in diagram, driven unit 130 is seemingly unsettled setting, just those skilled in the art should be understood that, it only uses for example, and in actual product, driven unit 130 for example relies on an external piece to be fixed.The position of similar assembly all can be understood according to this, therefore repeat no longer one by one.
In the utility model one embodiment, apparatus for coating 1 also can comprise control module, for example, control module can comprise neural network system (Neural network system) or computerized control system able to programme (Programmable control system).Computerized control system able to programme is controlled relative moving speed and the shift position of dispense tip 110 and carrying platform 140 in order to stylize, accurate calculation masking liquid feed flow and speed, with shift position and the speed of removable insole pieces 121.The basic theory that coating is controlled can obtain a simple equation formula from simplifying Bai Nuli equation (Bernoulli's equation):
ρ1V1A1=ρ2V2A2,
ρ: masking liquid density, V: flow velocity, A: masking liquid outlet projected area.
In other words, when masking liquid density is fixing, removable insole pieces 121 is dwindled masking liquid outlet projected area, and dispense tip 110 just needs to reduce with the relative moving speed of carrying platform 140, or, can reduce dispense tip 110 masking liquid outlet pressures.Control module can be controlled masking liquid flow rate according to coating figure, and can determine coating program, and with this, apparatus for coating 1 can have special-shaped figure (Geometry-shaped pattern) coated pattern in order to obtain one.In addition, control module may also extend into the masking liquid of 110 li of suction dispense tips, to stablize, controls masking liquid discharge-amount to reach stable coating layer thickness.
Above-described embodiment can be summarized the coating process of the utility model one embodiment, please refer to Fig. 9, and Fig. 9 is the flow chart of steps of the coating process of the utility model one embodiment.First, provide an apparatus for coating 1, apparatus for coating 1 comprises: a dispense tip 110, has a masking liquid outlet 101; One regulating part 120, is connected in dispense tip 110, and regulating part 120 comprises a removable insole pieces 121 that is arranged at masking liquid and exports 101 places; And a driven unit 130, be connected in regulating part 120 (step S1).The relativeness of apparatus for coating 1 each assembly can be with reference to description above.Secondly, a base material 2 is arranged to dispense tip 110 belows (step S2).Finally, dispense tip 110 and base material 2 are relatively moved along one first axial X, and by driven unit 130, drive regulating part 120 simultaneously, removable insole pieces 121 is moved along one second axial Y, and then adjust the aperture opening ratio (step S3) of masking liquid outlet 101.
The apparatus for coating 1 that the utility model embodiment provides, can be in order to coat masking liquid on base material 2.Described apparatus for coating 1 can be controlled the figure of masking liquid on base material 2 by the adjustment of the removable insole pieces of regulating part 120 121, to meet the requirement of the special-shaped coating of two dimension, avoids the generation of the open defect of following when rear processing procedure imports.Particularly, in the process moving at dispense tip 110, removable insole pieces 121 can be adjusted itself and the relative position of master mold 112, and with this, dispense tip 110 can be via adjusting the aperture opening ratio of slit-shaped masking liquid outlet 101 and making the pictorial pattern being coated with have irregularly shaped in mobile process.Described apparatus for coating 1 can be in order to obtain having the coating rete of homogeneous film thickness and two-dimentional special-shaped pattern image.Described apparatus for coating 1 can be in order to obtain specific coating shape and uniform film forming thickness.
Described apparatus for coating 1 can be in order to obtain the film forming thickness of specific coating shape and thin type, keeps compactness and the physical property chemical property reliability of film forming simultaneously.The problem that described apparatus for coating 1 can avoid masking liquid to reclaim in the process of coating.Described narrow slit type coating apparatus 1 can be in order to obtain more smooth film forming, and film forming has less surface roughness, when being applied to blooming processing procedure, can avoid film formation surface roughness to affect optical effect, reduces the gradually generation of layer and the defect such as rainbow line.In addition, described apparatus for coating 1 is selectively lower to masking liquid, is applicable to having the masking liquid of different viscosities, or is applicable to having the masking liquid of different content solid content.Moreover described apparatus for coating 1, in order to graphical film forming time, can promote base material 2 utilization rates, and can fast filming.
The foregoing is only embodiment of the present utility model, it is not in order to limit scope of patent protection of the present utility model.Anyly have the knack of alike skill person, not departing from spirit of the present utility model and scope, the change of doing and the equivalence of retouching are replaced, and are still in scope of patent protection of the present utility model.