CN203570419U - Intercooler with high leakproofness - Google Patents

Intercooler with high leakproofness Download PDF

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Publication number
CN203570419U
CN203570419U CN201320789234.XU CN201320789234U CN203570419U CN 203570419 U CN203570419 U CN 203570419U CN 201320789234 U CN201320789234 U CN 201320789234U CN 203570419 U CN203570419 U CN 203570419U
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CN
China
Prior art keywords
water outlet
end cap
closure plate
intercooler
water inlet
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Expired - Lifetime
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CN201320789234.XU
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Chinese (zh)
Inventor
蒋积良
张永建
宋晓兵
单超
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Individual
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The utility model discloses an intercooler with high leakproofness. The intercooler comprises a side plate frame, a tube plate, a water inlet tube group and a water outlet tube group, wherein radiating fins are arranged between the water inlet tube group and the water outlet tube group in a penetrating way; the end part of the side plate frame is fixedly provided with an end cover assembly which comprises an end cover base fixedly welded on the end part of the side plate frame; the end part of the end cover base is fixedly welded with an end cover plug board; an air flow baffle is arranged between the end cover base and the end cove plug board; a water inlet and a water outlet are formed in the end cover plug board; a water inlet sealing connecting device is arranged on the water inlet; a water outlet sealing connecting device is arranged on the water outlet; a leakproofness welding connection mode is arranged among the side plate frame, the end cover base and the end cover plug board, the leakproofness among connecting components is improved, and gas leakage is prevented; the water inlet sealing connecting device is also arranged on the water inlet of the intercooler, the water outlet sealing connecting device is arranged on the water outlet of the intercooler, the leakproofness when the intercooler is connected with a pipeline is ensured, and the heat transfer effect of the intercooler is favorably improved.

Description

High leak tightness intercooler
Technical field
The utility model relates to a kind of heat-exchange apparatus, relates in particular to the high leak tightness intercooler that a kind of diesel engine uses.
Background technique
Having installed on the vehicle of turbosupercharger, all need to install intercooler, for improving the scavenging efficiency of motor.Because after air enters turbosupercharger, its temperature can significantly raise, also phase strain is large for density, and intercooler carries out cooling down by heat exchange principle by air just, make high temperature air first pass through intercooler cooling, entering in motor, to guarantee the safe operation of motor.And between the each parts of the intercooler using in prior art, as how with bolts in being connected between side plate and tube sheet, therefore sealing is poor, heat exchange efficiency is affected, and is unfavorable for guaranteeing the safe operation of motor.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of high leak tightness intercooler that contributes to improve sealability.
For solving the problems of the technologies described above, the technical solution of the utility model is: high leak tightness intercooler, comprise side plate frame, in described side plate frame, be relatively installed with two tube sheets, parallel intake pipe group and the outlet pipe group of being distributed with between tube sheet described in two, between described intake pipe group and described outlet pipe group, be equipped with radiating fin, described side plate frame end is installed with end-cap assembly, described end-cap assembly comprises the end cap base that is fixedly welded on described side plate frame end, described end cap base end is fixedly welded with end cap closure plate, between described end cap base and described end cap closure plate, be provided with air baffle, described end cap closure plate is provided with water intake and water outlet, described water intake is communicated with described intake pipe group, described water outlet is communicated with described outlet pipe group, described water intake is provided with into water seal connection, described water outlet is provided with water outlet seal connection.
As preferred technological scheme, described water inlet seal connection comprises the water inlet neck bush being arranged in described water intake, the described water inlet neck bush periphery seal weld that is positioned at described end cap closure plate inner side is connected to into water external bushing, and described water inlet external bushing end is fixedly welded on described end cap closure plate, between described end cap closure plate and described water inlet neck bush, be welded with the water inlet adpting flange that extends to described end cap closure plate outside, and be fixed with respectively into water seal ring between described water inlet neck bush and described water inlet adpting flange and between described water inlet adpting flange and described end cap closure plate.
As preferred technological scheme, described water outlet seal connection comprises the water outlet neck bush being arranged in described water outlet, the described water outlet neck bush periphery seal weld that is positioned at described end cap closure plate inner side is connected to water outlet external bushing, and described water outlet external bushing end is fixedly welded on described end cap closure plate, between described end cap closure plate and described water outlet neck bush, be welded with the water outlet adpting flange that extends to described end cap closure plate outside, and be fixed with out respectively waterstop ring between described water outlet neck bush and described water outlet adpting flange and between described water outlet adpting flange and described end cap closure plate.
As preferred technological scheme, described side plate frame, described tube sheet, described intake pipe group, described outlet pipe group and described radiating fin be welded structure respectively.
As the improvement to technique scheme, described end-cap assembly is near described radiating fin one side setting.
Owing to having adopted technique scheme, high leak tightness intercooler, comprise side plate frame, in described side plate frame, be relatively installed with two tube sheets, parallel intake pipe group and the outlet pipe group of being distributed with between tube sheet described in two, between described intake pipe group and described outlet pipe group, be equipped with radiating fin, described side plate frame end is installed with end-cap assembly, described end-cap assembly comprises the end cap base that is fixedly welded on described side plate frame end, described end cap base end is fixedly welded with end cap closure plate, between described end cap base and described end cap closure plate, be provided with air baffle, described end cap closure plate is provided with water intake and water outlet, described water intake is communicated with described intake pipe group, described water outlet is communicated with described outlet pipe group, described water intake is provided with into water seal connection, described water outlet is provided with water outlet seal connection, the beneficial effects of the utility model are: the connection between side plate frame, end cap base and end cap closure plate is set to sealing welding connecting mode, thereby improved the sealing between each connected element, prevent Leakage Gas, on the water intake of intercooler, be also provided with into water seal connection simultaneously, on the water outlet of intercooler, be provided with water outlet seal connection, guarantee sealing when intercooler is connected with pipeline, contributed to improve the heat transfer effect of intercooler.
accompanying drawing explanation
The following drawings is only intended to the utility model to schematically illustrate and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 is the utility model embodiment's structural representation;
Fig. 2 is the utility model embodiment's generalized section;
Fig. 3 is the structure for amplifying schematic diagram at A place in Fig. 2;
In figure: 1-side plate frame; 2-tube sheet; 3-intake pipe group; 4-outlet pipe group; 5-radiating fin; 6-end cap base; 7-end cap closure plate; 8-water intake; 9-water outlet; The 10-neck bush of intaking; The 11-external bushing of intaking; The 12-adpting flange of intaking; The 13-seal ring of intaking; 14-water outlet neck bush; 15-water outlet external bushing; 16-water outlet adpting flange; 17-goes out waterstop ring; 18-air baffle.
Embodiment
Below in conjunction with drawings and Examples, further set forth the utility model.In the following detailed description, only by the mode of explanation, some example embodiment of the present utility model has been described.Undoubtedly, those of ordinary skill in the art can recognize, in the situation that not departing from spirit and scope of the present utility model, can to described embodiment, revise by various mode.Therefore, accompanying drawing is illustrative with being described in essence, rather than for limiting the protection domain of claim.
Shown in common with Fig. 3 as shown in Figure 1, Figure 2, high leak tightness intercooler, comprise side plate frame 1, described side plate frame 1 is interior is installed with two tube sheets 2 relatively, parallel intake pipe group 3 and the outlet pipe group 4 of being distributed with between tube sheet 2 described in two, and intake pipe group 3 and outlet pipe group 4 are set to respectively copper pipe, and rate of heat exchange is high, and air cooling-down is fast.Between described intake pipe group 3 and described outlet pipe group 4, be equipped with radiating fin 5, described side plate frame 1 end is installed with end-cap assembly, and described end-cap assembly is near described radiating fin 5 one side settings, described end-cap assembly comprises the end cap base 6 that is fixedly welded on described side plate frame 1 end, described end cap base 6 ends are fixedly welded with end cap closure plate 7, between described end cap base 6 and described end cap closure plate 7, be provided with air baffle 18, air baffle 18 can be divided into two chambeies by the cavity between end cap base 6 and end cap closure plate 7, be water-inlet cavity and water chamber, described end cap closure plate 7 is provided with water intake 8 and water outlet 9, water intake 8 is communicated with water-inlet cavity and described intake pipe group 3, described water outlet 9 is communicated with water chamber and described outlet pipe group 4, to facilitate high-temperature gas circulating in intercooler, described water intake 8 is provided with into water seal connection, described water outlet 9 is provided with water outlet seal connection.
When processing assembling, can first side plate frame 1, tube sheet 2, intake pipe group 3, outlet pipe group 4 and radiating fin 5 be formed to the core structures of intercooler, and the connection between each part mentioned above is set to welding connecting mode, can improve the sealing of intercooler, with the cooling effect of high temperature air.
The described water inlet seal connection of the present embodiment comprises the water inlet neck bush 10 being arranged in described water intake 8, the described water inlet neck bush 10 periphery seal welds that are positioned at described end cap closure plate 7 inner sides are connected to into water external bushing 11, and described water inlet external bushing 11 ends are fixedly welded on described end cap closure plate 7, between described end cap closure plate 7 and described water inlet neck bush 10, be welded with the water inlet adpting flange 12 that extends to described end cap closure plate 7 outsides, for realizing and being connected of outside air delivering pipeline, and be fixed with respectively into water seal ring 13 between described water inlet neck bush 10 and described water inlet adpting flange 12 and between described water inlet adpting flange 12 and described end cap closure plate 7, water inlet seal ring 13 the sealing that can guarantee between described water inlet neck bush 10 and described water inlet adpting flange 12 and between described water inlet adpting flange 12 and described end cap closure plate 7 is set, thereby improve the sealability at intercooler water intake 8 places.
The described water outlet seal connection of the present embodiment comprises the water outlet neck bush 14 being arranged in described water outlet 9, the described water outlet neck bush 14 periphery seal welds that are positioned at described end cap closure plate 7 inner sides are connected to water outlet external bushing 15, and described water outlet external bushing 15 ends are fixedly welded on described end cap closure plate 7, between described end cap closure plate 7 and described water outlet neck bush 14, be welded with the water outlet adpting flange 16 that extends to described end cap closure plate 7 outsides, for realizing and being connected of outside air delivering pipeline, and be fixed with out respectively waterstop ring 17 between described water outlet neck bush 14 and described water outlet adpting flange 16 and between described water outlet adpting flange 16 and described end cap closure plate 7, go out waterstop ring 17 and can improve the sealability between water outlet neck bush 14 and described water outlet adpting flange 16 and between described water outlet adpting flange 16 and described end cap closure plate 7, thereby improve the sealability at intercooler water outlet 9 places, make intercooler integrity sealing effect better.
Connection between side plate frame, end cap base and the end cap closure plate of the present embodiment is set to sealing welding connecting mode, thereby improved the sealing between each connected element, prevent Leakage Gas, on the water intake of intercooler, be also provided with into water seal connection simultaneously, on the water outlet of intercooler, be provided with water outlet seal connection, guarantee sealing when intercooler is connected with pipeline, contributed to improve the heat transfer effect of intercooler.
Description of the present utility model provides for example with for the purpose of describing, and is not exhaustively or by the utility model to be limited to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Selecting and describing embodiment is for better explanation principle of the present utility model and practical application, thereby and makes those of ordinary skill in the art can understand the utility model design to be suitable for the various embodiments with various modifications of special-purpose.

Claims (5)

1. high leak tightness intercooler, comprise side plate frame, in described side plate frame, be relatively installed with two tube sheets, parallel intake pipe group and the outlet pipe group of being distributed with between tube sheet described in two, between described intake pipe group and described outlet pipe group, be equipped with radiating fin, described side plate frame end is installed with end-cap assembly, it is characterized in that: described end-cap assembly comprises the end cap base that is fixedly welded on described side plate frame end, described end cap base end is fixedly welded with end cap closure plate, between described end cap base and described end cap closure plate, be provided with air baffle, described end cap closure plate is provided with water intake and water outlet, described water intake is communicated with described intake pipe group, described water outlet is communicated with described outlet pipe group, described water intake is provided with into water seal connection, described water outlet is provided with water outlet seal connection.
2. high leak tightness intercooler as claimed in claim 1, it is characterized in that: described water inlet seal connection comprises the water inlet neck bush being arranged in described water intake, the described water inlet neck bush periphery seal weld that is positioned at described end cap closure plate inner side is connected to into water external bushing, and described water inlet external bushing end is fixedly welded on described end cap closure plate, between described end cap closure plate and described water inlet neck bush, be welded with the water inlet adpting flange that extends to described end cap closure plate outside, and be fixed with respectively into water seal ring between described water inlet neck bush and described water inlet adpting flange and between described water inlet adpting flange and described end cap closure plate.
3. high leak tightness intercooler as claimed in claim 1, it is characterized in that: described water outlet seal connection comprises the water outlet neck bush being arranged in described water outlet, the described water outlet neck bush periphery seal weld that is positioned at described end cap closure plate inner side is connected to water outlet external bushing, and described water outlet external bushing end is fixedly welded on described end cap closure plate, between described end cap closure plate and described water outlet neck bush, be welded with the water outlet adpting flange that extends to described end cap closure plate outside, and be fixed with out respectively waterstop ring between described water outlet neck bush and described water outlet adpting flange and between described water outlet adpting flange and described end cap closure plate.
4. the high leak tightness intercooler as described in claim 1,2 or 3, is characterized in that: described side plate frame, described tube sheet, described intake pipe group, described outlet pipe group and described radiating fin be welded structure respectively.
5. high leak tightness intercooler as claimed in claim 4, is characterized in that: described end-cap assembly is near described radiating fin one side setting.
CN201320789234.XU 2013-12-05 2013-12-05 Intercooler with high leakproofness Expired - Lifetime CN203570419U (en)

Priority Applications (1)

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CN201320789234.XU CN203570419U (en) 2013-12-05 2013-12-05 Intercooler with high leakproofness

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320789234.XU CN203570419U (en) 2013-12-05 2013-12-05 Intercooler with high leakproofness

Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104775893A (en) * 2015-04-27 2015-07-15 重庆科克发动机技术有限公司 Water-cooled intercooler of in-line six-cylinder engine
CN110425030A (en) * 2019-09-11 2019-11-08 浙江银轮机械股份有限公司 Intercooler

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104775893A (en) * 2015-04-27 2015-07-15 重庆科克发动机技术有限公司 Water-cooled intercooler of in-line six-cylinder engine
CN110425030A (en) * 2019-09-11 2019-11-08 浙江银轮机械股份有限公司 Intercooler

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: SHANDONG GUANGDA MACHINE MANUFACTURE CO.,LTD.

Assignor: Jiang Jiliang

Contract record no.: 2014990000299

Denomination of utility model: Intercooler with high leakproofness

Granted publication date: 20140430

License type: Exclusive License

Record date: 20140515

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20140430