CN203569337U - Energy-saving type cloth drying furnace - Google Patents
Energy-saving type cloth drying furnace Download PDFInfo
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- CN203569337U CN203569337U CN201320598571.0U CN201320598571U CN203569337U CN 203569337 U CN203569337 U CN 203569337U CN 201320598571 U CN201320598571 U CN 201320598571U CN 203569337 U CN203569337 U CN 203569337U
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Abstract
The utility model discloses an energy-saving type cloth drying furnace which comprises a liquid tank which is welded by using a stainless steel plate, wherein a material enters the cloth drying furnace under the driving of rotating wheels and a plurality of rollers; the furnace body of the cloth drying furnace is of a steel structure; the furnace body is internally provided with a first low temperature area, a high temperature area and a second low temperature area; the material firstly passes through the first low temperature area, the high temperature area, and the second low temperature area in sequence and is finally discharged to a discharge rack; operation doors are arranged on both sides at the top end of the furnace body; a waste heat utilization system is further arranged at the top end of the furnace body. The furnace is simple in structure and convenient to operate, material feeding and discharge are both controlled by a variable fragrance motor with high controllability, the furnace is high in internal stability, the temperature of the material is not over-high, the waste heat can be recycled and utilized to reduce the energy consumption, the inner wall is made of 304 stainless steel which is low in temperature distortion coefficient, the outer wall is made of a cold rolled steel plate to ensure that the furnace is attractive in appearance and high in strength, heating elements are long in service lives, and a temperature control system ensures that the temperature of the material is not over-high.
Description
Technical field
The utility model belongs to industrial furnace field, relates to specifically a kind of heat treatment electrothermal furnace, especially a kind of for cloth at the energy-saving baking cloth of the continuous operating lower than heat-treating under rated temperature stove.
Background technology
Cloth claims again carbon fiber sheet, carbon fiber cloth, carbon cloth, carbon fibre fabric, carbon fiber tape, carbon fiber plate (preimpregnation cloth) etc., in making the process of cloth, drying was mainly to adopt a plurality of drying bakers to dry in the past, and this method can produce a large amount of waste gas, and drying time is long, drying effect is also bad, and the temperature of the waste gas of generation is all not low, if be directly emitted in air, not only make surrounding air raise, and be a kind of industry waste.
Summary of the invention
In order to address the above problem, the utility model provides a kind of energy and stable novel energy-saving baking cloth stove of drying oven saved.
In order to achieve the above object, the utility model is achieved through the following technical solutions:
The utility model is a kind of energy-saving baking cloth stove, comprise the liquid bath being welded by corrosion resistant plate, under the drive of the moving runner of material on liquid bath and several rollers, enter and dry in cloth stove, the body of heater that dries cloth stove is steel construction, in body of heater, be provided with the first low-temperature space, high-temperature region and the second low-temperature space, material first through the first low-temperature space then through high-temperature region, after finally passing through the second low-temperature space, discharging is to discharge rack, both sides, top at body of heater are provided with actuating doors, on the top of body of heater, are also provided with bootstrap system.
Of the present utility model have further improvement to be: in body of heater, by being arranged on the liner of the aluminosilicate refractory fiber acupuncture cotton on inboard wall of furnace body, formed burner hearth, in burner hearth, the first low-temperature space, high-temperature region and the second low-temperature space are all separated by by thermal insulation board between any two, the first low-temperature space communicates with top, high-temperature region, in the middle of in the second low-temperature space, be also provided with the fixedly fixed head of heating element heater, at the first low-temperature space, high-temperature region and the second low-temperature space are provided with heating element heater, material passes through high-temperature region after being entered by the first low-temperature space bottom under the drive of roller again, then after first moving upward in the second low-temperature space, moving downward, drive discharging by roller is to discharge rack.
Of the present utility model have further improvement to be: bootstrap system comprises the blast pipe that is arranged on the first low-temperature space and the second low-temperature space top, on the top of high-temperature region, be provided with the UTILIZATION OF VESIDUAL HEAT IN pipe that waste heat is recycled, one high temperature draught fan is recycled waste heat by UTILIZATION OF VESIDUAL HEAT IN pipe, lower end at the second low-temperature space is provided with air inlet, UTILIZATION OF VESIDUAL HEAT IN pipe is connected with air inlet, and the heat of recovery is flowed to the second low-temperature space again.
Of the present utility model have further improvement to be: on liquid bath, be provided with adjustable frequency motor, adjustable frequency motor drives moving runner to rotate by belt, material setting in motion under the drive of moving runner.
Of the present utility model have further improvement to be: above moving runner, by support, be installed with cylinder, the tailpiece of the piston rod of cylinder is provided with pinch roller, by cylinder, regulates distance between pinch roller and moving runner to regulate the tightness of material.
Of the present utility model have further improvement to be: dry cloth stove and be also provided with maintenance platform, the outside of maintenance platform is also connected with the upper and lower staircase for workman.
Of the present utility model have further improvement to be: body of heater adopts inside and outside two-layer during welding for steel structure moulding, and the outer wall of body of heater adopts cold-rolled steel sheet flanging, and the inwall of body of heater is that 304 corrosion resistant plates are made.
Of the present utility model have further improvement to be: the quantity of the heating element heater of high-temperature region is more than the quantity of heating element heater in the first low-temperature space, the quantity of the heating element heater of high-temperature region is more than the quantity of heating element heater in the second low-temperature space, and the quantity of the heating element heater of the first low-temperature space is lower than the quantity of the heating element heater of the second low-temperature space.
The utility model heating element heater is tubular electrothermal element, and material is 0Cr25AL5 B alloy wire, and the outer tube of heating element heater is 0Cr18Ni9 heat resisting steel.
The beneficial effects of the utility model are: the utility model is a kind of continuous operating resistor furnace for heat treatment, cloth first enters in baking cloth stove by the drive by motor after liquid bath, cylinder can regulate the distance between pinch roller and moving runner, regulate the tightness of cloth, the whole motion process of cloth is all that variable-frequency motor and roller are realized, dry in cloth stove and be divided into three humidity provinces, guarantee quality and the speed of drying, the waste heat of high-temperature region is recycled to the second low-temperature space by bootstrap system, reduce the use of the second low-temperature space heating element heater, reduce the waste of resource, maintenance platform and staircase have all facilitated workman's maintenance, the temperature control system of drying oven is zero cross fired controllable silicon, high accuracy is controlled temperature, drying oven good stability, material can not surpass temperature in drying oven, cloth is being heat-treated lower than under rated temperature, the discharging of cloth also adopts variable-frequency motor to drive roller discharging.
The utility model is simple in structure, easy to operate, and it is high that charging and discharging all adopt variable-frequency motor to control controllability, stove internal stability is high, material is overtemperature not, and waste heat is recycled, and reduces energy resource consumption, inwall adopts 304 stainless steels to make, temperature distortion coefficient is little, and outer wall adopts cold-rolled steel sheet to make here, attractive in appearance and intensity is high, heating element heater long service life, temperature control system is guaranteed not overtemperature of material.
Accompanying drawing explanation
Fig. 1 is the structural representation of utility model.
Fig. 2 is the utility model Fig. 1 A place enlarged drawing.
Fig. 3 is the utility model right view.
Wherein: 1-liquid bath, 2-material, 3-adjustable frequency motor, 4-moving runner, 5-cylinder, 6-pinch roller, 7-body of heater, 8-the first low-temperature space, 9-high-temperature region, 10-the second low-temperature space, 11-actuating doors, 12-heating element heater, 13-discharge rack, 14-blast pipe, 15-UTILIZATION OF VESIDUAL HEAT IN pipe, 16-high temperature draught fan, 17-air inlet, 18-maintenance platform, 19-staircase.
The specific embodiment
In order to deepen that the utility model is understood, below in conjunction with drawings and Examples, the utility model is described in further detail, this embodiment, only for explaining the utility model, does not form and limits protection domain of the present utility model.
As Figure 1-3, the utility model is a kind of energy-saving baking cloth stove, comprise the liquid bath 1 being welded by corrosion resistant plate, by corrosion resistant plate, welded, quality is good, under the drive of the moving runner 4 of material 2 on described liquid bath 1 and several rollers, enter in described baking cloth stove, on described liquid bath 1, be provided with adjustable frequency motor 3, described adjustable frequency motor 3 drives described moving runner 4 to rotate by belt, described material 2 setting in motions under the drive of described moving runner 4, described adjustable frequency motor 3 is opened, drive described moving runner 4 motions, thereby drive material 2 motions, several rollers have not only played the effect of supporting material 2, but also make the motion of material 2 smooth, without hindrance, above described moving runner 4, by support, be installed with cylinder 5, the tailpiece of the piston rod of described cylinder 5 is provided with pinch roller 6, by described cylinder 5, regulate distance between described pinch roller 6 and described moving runner 4 to regulate the tightness of described material 2, the body of heater 7 of described baking cloth stove is steel construction, described body of heater 7 adopts inside and outside two-layer during welding for steel structure moulding, the outer wall of body of heater 7 adopts cold-rolled steel sheet flanging, not only attractive in appearance but also intensity is high, the inwall of described body of heater 7 is that 304 corrosion resistant plates are made, temperature distortion coefficient is little, in described body of heater 7, be provided with the first low-temperature space 8, high-temperature region 9 and the second low-temperature space 10, described material 2 first through the first low-temperature space 8 then through high-temperature region 9, finally pass through the rear discharging of the second low-temperature space 10 to discharge rack 13, both sides, top at described body of heater 7 are provided with actuating doors 11, in described body of heater 7, by being arranged on the liner of the aluminosilicate refractory fiber acupuncture cotton on described body of heater 7 inwalls, formed burner hearth, liner adopts aluminosilicate refractory fiber acupuncture cotton as heat insulation and insulation material, high insulating effect, in described burner hearth, described the first low-temperature space 8, high-temperature region 9 and the second low-temperature space 10 are all separated by by thermal insulation board between any two, described the first low-temperature space 8 communicates with 9 tops, described high-temperature region, facilitate material 2 to move at burner hearth internal rotary type, described the second interior centre of low-temperature space 10 is also provided with the fixedly fixed head of heating element heater 12, at described the first low-temperature space 8, high-temperature region 9 and the second low-temperature space 10 are provided with heating element heater 12, described heating element heater 12 is tubular electrothermal element, material is 0Cr25AL5 B alloy wire, the outer tube of described heating element heater 12 is 0Cr18Ni9 heat resisting steel, the quantity of the heating element heater 12 of described high-temperature region 9 is more than the quantity of the interior heating element heater 12 of the first low-temperature space 8, the quantity of the heating element heater 12 of described high-temperature region 9 is more than the quantity of the interior heating element heater 12 of the second low-temperature space 10, the quantity of the heating element heater 12 of described the first low-temperature space is lower than the quantity of the heating element heater 12 of described the second low-temperature space 10, described material 2 passes through high-temperature region 9 again after being entered by described the first low-temperature space 8 bottoms under the drive of roller, then moving downward after first moving upward described the second low-temperature space 10 is interior, described discharge rack 13 is given in drive discharging by roller, on discharge rack 13, be also provided with variable-frequency motor, this variable-frequency motor drives roller rotation to carry out discharging, the velocity of rotation of the variable-frequency motor of charging and discharging is identical, top at described body of heater 7 is also provided with bootstrap system, described bootstrap system comprises the blast pipe 14 that is arranged on the first low-temperature space 8 and described the second low-temperature space 10 tops, described blast pipe 14 is got rid of unnecessary heat, on the top of described high-temperature region 9, be provided with the UTILIZATION OF VESIDUAL HEAT IN pipe 15 that waste heat is recycled, one high temperature draught fan 16 is recycled waste heat by described UTILIZATION OF VESIDUAL HEAT IN pipe 15, in the lower end of described the second low-temperature space 10, be provided with air inlet 17, described UTILIZATION OF VESIDUAL HEAT IN pipe 15 is connected with described air inlet 17, the heat of recovery is flowed to described the second low-temperature space 10 again, do not waste energy, reduce the input of enterprise, described baking cloth stove is also provided with maintenance platform 18, the outside of described maintenance platform 18 is also connected with the upper and lower staircase 19 for workman.The temperature control system that the utility model dries cloth stove adopts PID zero cross fired controllable silicon, and high-precision intelligent table temperature control, and adopted overtemperature alarm control is guaranteed not overtemperature of workpiece, and the stability that makes to dry cloth stove is high.
This technical parameter that dries cloth stove is as follows
The first low-temperature space
Power: 60KW
Rated temperature: 300 ℃
Inner cavity size: 250X1800X10000mm
High-temperature region
Power: 180KW
Rated temperature: 800 ℃
Inner cavity size: 250X1800X10000mm
The second low-temperature space
Power: 80KW
Control zone number: 4th district
Rated temperature: 300 ℃
Inner cavity size: 250X1800X10000mm
Specified heating general power: 320KW
The utility model is a kind of continuous operating resistor furnace for heat treatment, cloth first enters in baking cloth stove by the drive by motor after liquid bath, cylinder can regulate the distance between pinch roller and moving runner, regulate the tightness of cloth, the whole motion process of cloth is all that variable-frequency motor and roller are realized, dry in cloth stove and be divided into three humidity provinces, guarantee quality and the speed of drying, the waste heat of high-temperature region is recycled to the second low-temperature space by bootstrap system, reduce the use of the second low-temperature space heating element heater, reduce the waste of resource, maintenance platform and staircase have all facilitated workman's maintenance, the temperature control system of drying oven is zero cross fired controllable silicon, high accuracy is controlled temperature, drying oven good stability, material can not surpass temperature in drying oven, cloth is being heat-treated lower than under rated temperature, the discharging of cloth also adopts variable-frequency motor to drive roller discharging.
The utility model is simple in structure, easy to operate, and it is high that charging and discharging all adopt variable-frequency motor to control controllability, stove internal stability is high, material is overtemperature not, and waste heat is recycled, and reduces energy resource consumption, inwall adopts 304 stainless steels to make, temperature distortion coefficient is little, and outer wall adopts cold-rolled steel sheet to make here, attractive in appearance and intensity is high, heating element heater long service life, temperature control system is guaranteed not overtemperature of material.
Claims (8)
1. an energy-saving baking cloth stove, comprise the liquid bath (1) being welded by corrosion resistant plate, under the drive of the moving runner (4) of material (2) on described liquid bath (1) and several rollers, enter in described baking cloth stove, it is characterized in that: the body of heater (7) of described baking cloth stove is steel construction, in described body of heater (7), be provided with the first low-temperature space (8), high-temperature region (9) and the second low-temperature space (10), described material (2) first through the first low-temperature space (8) then through high-temperature region (9), after finally passing through the second low-temperature space (10), discharging is to discharge rack (13), in the both sides, top of described body of heater (7), be provided with actuating doors (11), top at described body of heater (7) is also provided with bootstrap system.
2. a kind of energy-saving baking cloth stove according to claim 1, it is characterized in that: in described body of heater (7), by being arranged on the liner of the aluminosilicate refractory fiber acupuncture cotton on described body of heater (7) inwall, formed burner hearth, in described burner hearth, described the first low-temperature space (8), high-temperature region (9) and the second low-temperature space (10) are all separated by by thermal insulation board between any two, described the first low-temperature space (8) communicates with top, described high-temperature region (9), in the middle of in described the second low-temperature space (10), be also provided with the fixedly fixed head of heating element heater (12), at described the first low-temperature space (8), high-temperature region (9) and the second low-temperature space (10) are provided with heating element heater (12), described material (2) passes through high-temperature region (9) again after being entered by described the first low-temperature space (8) bottom under the drive of roller, then after first moving upward in described the second low-temperature space (10), moving downward, described discharge rack (13) is given in drive discharging by roller.
3. a kind of energy-saving baking cloth stove according to claim 1, it is characterized in that: described bootstrap system comprises the blast pipe (14) that is arranged on the first low-temperature space (8) and described the second low-temperature space (10) top, on the top of described high-temperature region (9), be provided with the UTILIZATION OF VESIDUAL HEAT IN pipe (15) that waste heat is recycled, one high temperature draught fan (16) is recycled waste heat by described UTILIZATION OF VESIDUAL HEAT IN pipe (15), in the lower end of described the second low-temperature space (10), be provided with air inlet (17), described UTILIZATION OF VESIDUAL HEAT IN pipe (15) is connected with described air inlet (17), the heat of recovery is flowed to described the second low-temperature space (10) again.
4. a kind of energy-saving baking cloth stove according to claim 1, it is characterized in that: on described liquid bath (1), be provided with adjustable frequency motor (3), described adjustable frequency motor (3) drives described moving runner (4) to rotate by belt, described material (2) setting in motion under the drive of described moving runner (4).
5. a kind of energy-saving baking cloth stove according to claim 4, it is characterized in that: the top at described moving runner (4) is installed with cylinder (5) by support, the tailpiece of the piston rod of described cylinder (5) is provided with pinch roller (6), by described cylinder (5), regulates distance between described pinch roller (6) and described moving runner (4) to regulate the tightness of described material (2).
6. a kind of energy-saving baking cloth stove according to claim 1, is characterized in that: described baking cloth stove is also provided with maintenance platform (18), and the outside of described maintenance platform (18) is also connected with the upper and lower staircase (19) for workman.
7. a kind of energy-saving baking cloth stove according to claim 1, is characterized in that: described body of heater (7) adopts inside and outside two-layer during welding for steel structure moulding, and the outer wall of body of heater (7) adopts cold-rolled steel sheet flanging, and the inwall of described body of heater (7) is that 304 corrosion resistant plates are made.
8. a kind of energy-saving baking cloth stove according to claim 2, it is characterized in that: the quantity of the heating element heater (12) of described high-temperature region (9) is more than the quantity of the interior heating element heater of the first low-temperature space (8) (12), the quantity of the heating element heater (12) of described high-temperature region (9) is more than the quantity of the interior heating element heater of the second low-temperature space (10) (12), and the quantity of the heating element heater of described the first low-temperature space (12) is lower than the quantity of the heating element heater (12) of described the second low-temperature space (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320598571.0U CN203569337U (en) | 2013-09-27 | 2013-09-27 | Energy-saving type cloth drying furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320598571.0U CN203569337U (en) | 2013-09-27 | 2013-09-27 | Energy-saving type cloth drying furnace |
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| Publication Number | Publication Date |
|---|---|
| CN203569337U true CN203569337U (en) | 2014-04-30 |
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|---|---|---|---|
| CN201320598571.0U Expired - Fee Related CN203569337U (en) | 2013-09-27 | 2013-09-27 | Energy-saving type cloth drying furnace |
Country Status (1)
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| CN (1) | CN203569337U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104514106A (en) * | 2013-09-27 | 2015-04-15 | 江苏恒力炉业有限公司 | Energy-saving type cloth drying furnace |
| CN114540607A (en) * | 2020-11-24 | 2022-05-27 | 南京海鹏铁路设备制造有限公司 | Heat treatment equipment for producing railway vehicle accessories |
-
2013
- 2013-09-27 CN CN201320598571.0U patent/CN203569337U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104514106A (en) * | 2013-09-27 | 2015-04-15 | 江苏恒力炉业有限公司 | Energy-saving type cloth drying furnace |
| CN104514106B (en) * | 2013-09-27 | 2016-08-17 | 丹阳正联知识产权运营管理有限公司 | A kind of energy-saving baking cloth stove |
| CN114540607A (en) * | 2020-11-24 | 2022-05-27 | 南京海鹏铁路设备制造有限公司 | Heat treatment equipment for producing railway vehicle accessories |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140430 Termination date: 20140927 |
|
| EXPY | Termination of patent right or utility model |