CN203562895U - Motor winding tension paying-off device - Google Patents
Motor winding tension paying-off device Download PDFInfo
- Publication number
- CN203562895U CN203562895U CN201320637045.0U CN201320637045U CN203562895U CN 203562895 U CN203562895 U CN 203562895U CN 201320637045 U CN201320637045 U CN 201320637045U CN 203562895 U CN203562895 U CN 203562895U
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- Prior art keywords
- motor winding
- tension
- winding tension
- stringing apparatus
- adjusting gear
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- Expired - Lifetime
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- 238000004804 winding Methods 0.000 title claims abstract description 35
- 241000606750 Actinobacillus Species 0.000 claims description 13
- 229920003023 plastic Polymers 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 239000004020 conductor Substances 0.000 description 5
- 238000005452 bending Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000005405 multipole Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model discloses a motor winding tension paying-off device. The device comprises a wire wheel paying-off device and a tension adjusting device, wherein the tension adjusting device comprises a base and a fulcrum bar arranged on the base, a clamp assembly is arranged on the fulcrum bar, the clamp assembly includes an upper clamping plate and a lower clamping plate, and flexible frictional layers are arranged both on the lower surface of the upper clamping plate and the upper surface of the lower clamping plate. Through adjustment of the horizontal distance and the height difference between the wire wheel paying-off device and the tension adjusting device, adjustment of an included angle between winding wires and the clamping plates is realized, the purpose of adjusting tension is realized, gradual fine adjustment can be realized through the process, and thus the technical problem that the winding wires of a winding coil of a small-sized motor are relatively thin and easy to snap can be effectively solved. The motor winding tension paying-off device is simple, convenient and practical, low in cost, and very convenient to mount, dismount, maintain and move.
Description
Technical field
The utility model relates to motor winding Setting-out Technique field, relates in particular to a kind of motor winding tension stringing apparatus.
Background technology
In the production process of coil of stator of motor; because the coiling of stator coil mostly is enamelled wire; therefore in winding process; protection to enamel-cover layer is most important; during winding, need to wind the line on the one hand and there is certain tension force; make the coil of coiling closely orderly, prevent again on the other hand enamel-cover layer destroyed or coiling be pulled off.
Authorizing disclosed application number on January 2nd, 2013 is that 201220286013.6 utility model patent discloses a kind of line wheel pay off rack, comprise tensioning brake apparatus, tensioning brake apparatus comprises location support plate, action bars and flexible friction band, position by adjustment operation bar on the support plate of location regulates the tension force of tensioning brake apparatus, tension adjustment amplitude is large, as easy as rolling off a log appearance coiling is pulled off the generation of situation, especially for a coil windings that causes micro-machine, because coiling is thinner, need to be meticulousr to the adjusting of winding tension; Authorizing disclosed application number on June 24th, 2009 is that 200820158510.1 utility model patent discloses a kind of shuttle-shaped winding device for motor stator coil, magnetic powder brake and gear drive that band detects feedback unit are housed on its payingoff mechanism, adopt PLC program control, keep the tension force of winding process electromagnetic wire automatically to control.Its weak point is: affected by electric power larger, once voltage is too high, too low suddenly, or have a power failure suddenly, will cause brake tension force generation great variety, have a strong impact on motor winding quality, even cause coiling fracture; 2) device structure is complicated, and cost is high; 3) Maintenance and Repair inconvenience.
Utility model content
The purpose of this utility model is to provide a kind of simple in structure, simple and convenient operation and maintenance and the low motor winding tension stringing apparatus of cost.
For realizing the technical scheme that the purpose of this utility model adopts, be: a kind of motor winding tension stringing apparatus, comprise line wheel actinobacillus device and tension-adjusting gear, described tension-adjusting gear comprises base and is arranged on the pole on described base, on described pole, be provided with clamp assembly, described clamp assembly comprises train wheel bridge and lower plate, and the matching surface of described train wheel bridge and lower plate arranges respectively flexible friction layer.
Described tension-adjusting gear is one or more.
Described pole is elevation type pole.
Described flexible friction layer is flexible material product.
Described line wheel actinobacillus device comprises chassis and is arranged on the montant on described chassis, on described montant, is provided with strut, is provided with pulley and the hollow line part of crossing on described strut.
Described strut is flexibly connected with described montant.
Described strut is singletree or hound or bending strut.
Described hollow line part is excessively plastic part.
Described pulley is multiple trunking pulley.
The elevation angle of described clamp assembly inlet wire and outlet or the angle of depression are 15 °-50 °.
The utility model is by arranging line wheel actinobacillus device and tension-adjusting gear, tension-adjusting gear setting has the clamp assembly of flexible friction layer, both effectively realize coiling and there is some tension, avoided again the object that enamel-cover layer is destroyed and the situation that is pulled off that winds the line occurs, the height of described line wheel actinobacillus device and tension-adjusting gear can be different, by regulating the horizontal range between line wheel actinobacillus device and tension-adjusting gear, realize the angle regulating between coiling and clamping plate, realize the object of adjustment of tonicity size, this process can realize the fine setting of gradual change, therefore, the coiling that can effectively solve micro-machine line group coil is thinner, the technical problem being easily pulled off, tension-adjusting gear also can adopt one or more, according to tension force needs, regulates the lifting of support bar or the distance between adjustment of tonicity adjusting device, realizes the adjusting of angle between coiling and clamping plate, and then is adjusted to suitable tension force, flexible friction layer adopts flexible material product, has effectively protected enamel-cover layer, avoids enamel-cover layer to be worn or wipes the generation of situation off, more optimize, the long-pending area that is greater than lower plate of flexible friction aspect, avoids contacting between coiling and clamping plate, prevents from damaging enamel-cover layer.Line wheel actinobacillus device by arranging strut on montant, pulley and the hollow line part of crossing are set on strut, coiling enters in the wire clamp of tension-adjusting gear via pulley through the hollow line part of crossing again, effectively having realized coiling and by line, having been taken turns loose shape after getting loose to the transformation of regular state after hollow mistake line part, and then turned by pulley, enter tension-adjusting gear, described clamp assembly inlet wire and outlet arrange the elevation angle or the angle of depression of 15 °-50 °, be convenient to increase the tension force of coiling, and can regulate by adjusting this elevation angle and the angle of depression tension force of coiling.Strut and montant adopt and are threaded, and connect simple and efficiently, and convenient disassembly, can need to increase or reduce strut quantity according to real work, very convenient; Adopt multiple trunking pulley, when carrying out multipole coil windings, can effectively reduce pulley quantity, many group coilings are carried out unwrapping wire through same pulley, same tension-adjusting gear, stressed even, can effectively improve coil-winding quality.The utility model is simple and practical, cost is low, installs, dismantles, safeguards and move all very convenient.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model pulley.
Embodiment
As shown in Figure 1 and Figure 2, motor winding tension stringing apparatus of the present utility model, comprises line wheel actinobacillus device and tension-adjusting gear.Described tension-adjusting gear comprises base and is arranged on the pole on described base, on described pole, is provided with clamp assembly.Described clamp assembly comprises train wheel bridge and lower plate, for also adjusting arbitrarily the clamping force between upper lower plate according to the needs of its winding process Tensity size through insulated conductor, the matching surface of described train wheel bridge and lower plate is respectively arranged with flexible friction layer, to avoid the frictionally damage of insulated conductor surface insulation layer, described flexible friction layer can adopt felt, foamed plastics or flexible fabric.Described tension adjustment can be installed as a plurality of, and the suitable distance in space while putting, for the guiding that winds the line and the adjustment of Tensity size; The elevation angle of described clamp assembly inlet wire and outlet or the angle of depression are arranged within the scope of 15 °-50 °, and adjust with this tension force that is wound around wire; Described pole is elevation type pole, by adjusting height alignment jig assembly inlet wire and the elevation angle of outlet or the size at the angle of depression of pole, uses more convenient.Described line wheel actinobacillus device comprises chassis and is arranged on the montant on described chassis, on described montant, is provided with strut, is provided with pulley and the hollow line part of crossing on described strut; Described strut is flexibly connected with described montant, is convenient to the adjustment of strut height; Described strut is singletree or hound or bending strut, can facilitate the adjustment of insulated conductor guide path; Described hollow line part is excessively plastic part, to avoid the frictionally damage of insulated conductor surface insulation layer in feeding process; Described pulley is multiple trunking pulley, can on a pulley, guide many insulated conductors according to a number of coiling simultaneously.
Below in conjunction with embodiment, the utility model is described further.
Embodiment mono-
A kind of motor winding tension stringing apparatus, comprise line wheel actinobacillus device and tension-adjusting gear, described tension-adjusting gear comprises base 11 and is arranged on the pole 10 on described base 11, on described pole 10, be provided with clamp assembly, described clamp assembly comprises train wheel bridge 7 and lower plate 9, and the upper surface of the lower surface of described train wheel bridge 7 and described lower plate 9 is provided with flexible friction layer 8.Described pole 10 is elevation type pole.Described flexible friction layer 8 is flexible fabric.Described line wheel actinobacillus device comprises chassis 1 and is arranged on described the One On The Chassis montant 2, on described montant 2, is provided with strut 5, is provided with pulley 4 and the hollow line part 3 of crossing on described strut 5.Described strut 5 is threaded with described montant 2.Described strut 5 is singletree or hound.Described hollow line part 3 is excessively plastic part.
Embodiment bis-
The difference part of the present embodiment and embodiment mono-is: described tension-adjusting gear comprises one-level tension-adjusting gear and secondary tension-adjusting gear, described one-level tension-adjusting gear is taken turns actinobacillus device lower than line, and described secondary adjusting device is lower than described one-level tension-adjusting gear; Described pulley 4 is multiple trunking pulley.
The utility model be the coiling 6 on line wheel 12 loose after, through the hollow line part 3 of crossing, by loose coiling regular be neat shape, walk around pulley 4 coilings 6 and enter one-level tension-adjusting gear, coiling 6 forms an angle with train wheel bridge 7 shapes, 45 degree are advisable, coiling 6 from one-level tension-adjusting gear leaves and lower plate 9 is in a certain angle and with the train wheel bridge 7 secondary tension-adjusting gear that enters in a certain angle of secondary tension-adjusting gear, the train wheel bridge 7 of wire 6 and secondary tension-adjusting gear is at an angle from secondary tension-adjusting gear laggard row coil windings out, wherein, coiling 6 is in one-level tension-adjusting gear and secondary tension-adjusting gear, respectively with clamping plate on flexible fabric rub, protected well enamel-cover layer injury-free on the one hand, produced well again on the other hand the needed tension force of coiling, and the generation of 6 crack conditions of having avoided winding the line.The utility model is simple and practical, cost is low, installs, dismantles, safeguards and move all very convenient.
Claims (10)
1. a motor winding tension stringing apparatus, it is characterized in that: it comprises line wheel actinobacillus device and tension-adjusting gear, described tension-adjusting gear comprises base and is arranged on the pole on described base, on described pole, be provided with clamp assembly, described clamp assembly comprises train wheel bridge and lower plate, and the lower surface of described train wheel bridge and the upper surface of described lower plate are provided with flexible friction layer.
2. motor winding tension stringing apparatus as claimed in claim 1, is characterized in that: described tension-adjusting gear is a plurality of.
3. motor winding tension stringing apparatus as claimed in claim 1, is characterized in that: described pole is elevation type pole.
4. motor winding tension stringing apparatus as claimed in claim 1, is characterized in that: described flexible friction layer is flexible fabric.
5. motor winding tension stringing apparatus as claimed in claim 1, is characterized in that: described line wheel actinobacillus device comprises chassis and is arranged on the montant on described chassis, on described montant, is provided with strut, is provided with pulley and the hollow line part of crossing on described strut.
6. motor winding tension stringing apparatus as claimed in claim 5, is characterized in that: described strut is threaded with described montant.
7. the motor winding tension stringing apparatus as described in claim 5 or 6, is characterized in that: described strut is singletree or hound.
8. motor winding tension stringing apparatus as claimed in claim 5, is characterized in that: described hollow line part is excessively plastic part.
9. motor winding tension stringing apparatus as claimed in claim 5, is characterized in that: described pulley is multiple trunking pulley.
10. motor winding tension stringing apparatus as claimed in claim 1, is characterized in that: the elevation angle of described clamp assembly inlet wire and outlet or the angle of depression are 15 °-50 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320637045.0U CN203562895U (en) | 2013-10-16 | 2013-10-16 | Motor winding tension paying-off device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320637045.0U CN203562895U (en) | 2013-10-16 | 2013-10-16 | Motor winding tension paying-off device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203562895U true CN203562895U (en) | 2014-04-23 |
Family
ID=50512593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320637045.0U Expired - Lifetime CN203562895U (en) | 2013-10-16 | 2013-10-16 | Motor winding tension paying-off device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203562895U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103516151A (en) * | 2013-10-16 | 2014-01-15 | 南阳微特防爆电机有限公司 | Motor winding tension pay-off device |
| CN109455333A (en) * | 2018-12-06 | 2019-03-12 | 宁波上启信息技术有限公司 | A kind of logistics strap actinobacillus device |
-
2013
- 2013-10-16 CN CN201320637045.0U patent/CN203562895U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103516151A (en) * | 2013-10-16 | 2014-01-15 | 南阳微特防爆电机有限公司 | Motor winding tension pay-off device |
| CN109455333A (en) * | 2018-12-06 | 2019-03-12 | 宁波上启信息技术有限公司 | A kind of logistics strap actinobacillus device |
| CN109455333B (en) * | 2018-12-06 | 2021-06-04 | 郭山河 | Pay-off is taken in commodity circulation packing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140423 |