CN203552020U - Enamelling machine on-line informatization real-time management system - Google Patents
Enamelling machine on-line informatization real-time management system Download PDFInfo
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- CN203552020U CN203552020U CN201320598452.5U CN201320598452U CN203552020U CN 203552020 U CN203552020 U CN 203552020U CN 201320598452 U CN201320598452 U CN 201320598452U CN 203552020 U CN203552020 U CN 203552020U
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Abstract
The utility model discloses an enamelling machine on-line informatization real-time management system comprising a monitoring station and at least an equipment on-site station. The monitoring station is used for monitoring the production condition and the operation condition of the enamelling machine equipment acquired by the equipment on-site station. The monitoring station comprises a first programmable logic controller, a first wireless transmission module, and a first touch screen. The data transmission can be realized between the first programmable logic controller and the first wireless transmission module, and the first programmable logic controller is connected with the first touch screen. The equipment on-site station comprises a second programmable logic controller, a second wireless transmission module, a second touch screen, and an equipment on-site video monitoring device. The wireless data transmission can be realized between the second wireless transmission module and the first wireless transmission module. The equipment on-site video monitoring device is used for acquiring the picture data of the on-site equipment, and the second touch screen is used to display the operation condition of the equipment and the picture information acquired by the equipment on-site video monitoring device.
Description
Technical field
The utility model relates to automatic industrial control field, especially enamelling machine online information real-time management system.
Background technology
Along with the fast development of China's economy, automatic industrial control field for production equipment is more and more wider, the leader of manufacturer understands turnout, the output value, profit, rejection rate, the Homes Using TV of the date of equipment operation condition and equipment in real time, and the handle of company operation situation is possessed to great meaning.Especially in enamelling machine production run, usually the key elements such as the turnout of manually checking, report the date of equipment operation condition and equipment, the output value, profit, rejection rate, Homes Using TV, produced extra human cost, and the transmission of data often needs field wiring, for the consideration of working environment, the leader's of manufacturer office or Surveillance center are distant from workshop, therefore, cloth line length, quantity are many, hardware cost improves greatly, and wiring also has impact to the aesthetics of company.In addition, run into mechanical disorder, field personnel can only one-level one-level after finding toward reporting, finally by person in charge, notify maintenance department to keep in repair, this process is tediously long, program is complicated, delays manufacturing schedule.
Utility model content
For solving the problems of the technologies described above, the technical problems to be solved in the utility model is to provide a kind of efficient enamelling machine online information real-time management system that reduces human cost and wiring.
The technical solution adopted in the utility model is: enamelling machine online information real-time management system, comprise a monitoring station and at least one device context station, enamelling machine device fabrication situation and operation conditions that described monitoring station collects for the on-the-spot station of watch-dog, described monitoring station comprises the first programmable logic controller (PLC), the first wireless transport module and the first touch-screen, between described the first programmable logic controller (PLC) and the first wireless transport module, carry out data transmission, described the first programmable logic controller (PLC) is connected with the first touch-screen; Described device context station comprises the second programmable logic controller (PLC), the second wireless transport module, the second touch-screen, equipment on-line video monitoring apparatus; Described the second programmable logic controller (PLC) is connected with the second wireless transport module, the second touch-screen respectively; Wireless Data Transmission between described the second wireless transport module and the first wireless transport module; Described equipment on-line video monitoring apparatus is for the picture data at collecting device scene, and described picture data is transferred to the second touch-screen, the image information that described the second touch-screen collects for display device operation conditions and equipment on-line video monitoring apparatus.
Described device context station also comprises CPLD data integration capture card and data acquisition system (DAS); Described the second programmable logic controller (PLC) is connected with CPLD data integration capture card; Described data acquisition system (DAS) is for the yield data of collection site enamelling machine enameled wire, and this yield data is converted into high-frequency pulse signal, described CPLD data integration capture card is used for reading, preserves described high-frequency pulse signal and is transferred to the second programmable logic controller (PLC).
Described data acquisition system (DAS) comprises at least one approach switch, and described approach switch calculates enamelling machine yield data by detecting motor speed.
Described equipment on-line video monitoring apparatus is camera.
The beneficial effects of the utility model:
Production status and the operation conditions of enamelling machine online information real-time management system monitoring enamelling machine of the present utility model, avoided Traditional Man transmission of information or field wiring to carry out wire transmission, adopt wireless communication mode, cost of labor and field wiring cost have been reduced, thereby the transmission of data is more efficient, company manager can remote supervisory and control(ling) equipment operation conditions and the turnout of date of equipment, the output value, profit, rejection rate, Homes Using TV etc., be convenient to its entirety and hold the developing direction of enterprise operation, as volume increase or the underproduction, service negotiation etc., can also be when equipment runs into fault the very first time notice maintenance department keep in repair.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further.
Fig. 1 is the structured flowchart of the utility model enamelling machine online information real-time management system.
Embodiment
Shown in Fig. 1, be enamelling machine online information real-time management system of the present utility model, comprise a monitoring station 1 and at least one device context station 2, monitoring station 1 is for the on-the-spot station of watch-dog 2 enamelling machine device fabrication situation and the operation conditionss that collect;
As shown in the figure, described monitoring station 1 comprises the first programmable logic controller (PLC) 11, the first wireless transport module 12 and the first touch-screen 13, between described the first programmable logic controller (PLC) 11 and the first wireless transport module 12, carry out data transmission, described the first programmable logic controller (PLC) 11 is connected with the first touch-screen 13;
Described device context station 2 comprises the second programmable logic controller (PLC) 21, the second wireless transport module 22, the second touch-screen 23, equipment on-line video monitoring apparatus 24, CPLD data integration capture card 25 and data acquisition system (DAS) 26; Described the second programmable logic controller (PLC) 21 is connected with the second wireless transport module 22, the second touch-screen 23 and CPLD data integration capture card 25 respectively; Wireless Data Transmission between described the second wireless transport module 22 and the first wireless transport module 12; Described equipment on-line video monitoring apparatus 24 is for the picture data at collecting device scene, and described picture data is transferred to the second touch-screen 23, the image information that described the second touch-screen 23 collects for display device operation conditions and equipment on-line video monitoring apparatus 24; Described data acquisition system (DAS) 26 is for the yield data of collection site enamelling machine enameled wire, and this yield data is converted into high-frequency pulse signal, described CPLD data integration capture card 25 is for reading, preserve described high-frequency pulse signal and being transferred to the second programmable logic controller (PLC) 21.
In the utility model, data acquisition system (DAS) 26 comprises at least one approach switch, approach switch calculates enamelling machine enameled wire yield data by detecting motor speed, and export high-frequency pulse signal, a pulse signal represents the enameled wire of certain length, high-speed pulse acquisition module integrated circuit in CPLD data integration capture card 25 reads and preserves described high-frequency pulse signal, and this high-frequency pulse signal is transferred to the second programmable logic controller (PLC) 21; Meanwhile, the picture datas such as the machine of stopping of camera collection device context, workman's working condition are transferred to the second touch-screen 23 and show, the second touch-screen 23 also can show the operational factors such as the electric current, voltage, power of enamelling machine simultaneously; The second touch-screen 23 and data integration capture card 25 send to the second programmable logic controller (PLC) 21 to carry out Communication processing the data that collect, then by the second wireless transport module 22, production data and equipment operation condition are carried out to wireless transmission, the first 12 of wireless transport modules receive the data that the second wireless transport module 22 transmits, the data that the first wireless transport module 12 received for the first programmable logic controller (PLC) 11 are processed, finally in the first touch-screen 13 real-time monitoring equipment output and current device operation conditions.
In sum, production status and the operation conditions of enamelling machine online information real-time management system monitoring enamelling machine of the present utility model, avoided Traditional Man transmission of information or field wiring to carry out wire transmission, adopt wireless communication mode, cost of labor and field wiring cost have been reduced, thereby the transmission of data is more efficient, company manager can remote supervisory and control(ling) equipment operation conditions and the turnout of date of equipment, the output value, profit, rejection rate, Homes Using TV etc., be convenient to its entirety and hold the developing direction of enterprise operation, as volume increase or the underproduction, service negotiation etc., can also be when equipment runs into fault the very first time notice maintenance department keep in repair.
The foregoing is only preferential embodiment of the present utility model, the utility model is not limited to above-mentioned embodiment, as long as within the technical scheme that realizes the utility model object with basic identical means all belongs to protection domain of the present utility model.
Claims (4)
1. enamelling machine online information real-time management system, comprise a monitoring station (1) and at least one device context station (2), enamelling machine device fabrication situation and operation conditions that described monitoring station (1) collects for the on-the-spot station of watch-dog (2), it is characterized in that: described monitoring station (1) comprises the first programmable logic controller (PLC) (11), the first wireless transport module (12) and the first touch-screen (13), between described the first programmable logic controller (PLC) (11) and the first wireless transport module (12), carry out data transmission, described the first programmable logic controller (PLC) (11) is connected with the first touch-screen (13), described device context station (2) comprises the second programmable logic controller (PLC) (21), the second wireless transport module (22), the second touch-screen (23), equipment on-line video monitoring apparatus (24), described the second programmable logic controller (PLC) (21) is connected with the second wireless transport module (22), the second touch-screen (23) respectively, Wireless Data Transmission between described the second wireless transport module (22) and the first wireless transport module (12), described equipment on-line video monitoring apparatus (24) is for the picture data at collecting device scene, and described picture data is transferred to the second touch-screen (23), the image information that described the second touch-screen (23) collects for display device operation conditions and equipment on-line video monitoring apparatus (24).
2. enamelling machine online information real-time management system according to claim 1, is characterized in that: described device context station (2) also comprises CPLD data integration capture card (25) and data acquisition system (DAS) (26); Described the second programmable logic controller (PLC) (21) is connected with CPLD data integration capture card (25); Described data acquisition system (DAS) (26) is for the yield data of collection site enamelling machine enameled wire, and this yield data is converted into high-frequency pulse signal, described CPLD data integration capture card (25) is for reading, preserve described high-frequency pulse signal and being transferred to the second programmable logic controller (PLC) (21).
3. enamelling machine online information real-time management system according to claim 2, is characterized in that: described data acquisition system (DAS) (26) comprises at least one approach switch, and described approach switch calculates enamelling machine yield data by detecting motor speed.
4. enamelling machine online information real-time management system according to claim 1, is characterized in that: described equipment on-line video monitoring apparatus (24) is camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320598452.5U CN203552020U (en) | 2013-09-26 | 2013-09-26 | Enamelling machine on-line informatization real-time management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320598452.5U CN203552020U (en) | 2013-09-26 | 2013-09-26 | Enamelling machine on-line informatization real-time management system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203552020U true CN203552020U (en) | 2014-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320598452.5U Expired - Fee Related CN203552020U (en) | 2013-09-26 | 2013-09-26 | Enamelling machine on-line informatization real-time management system |
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| CN (1) | CN203552020U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103472809A (en) * | 2013-09-26 | 2013-12-25 | 佛山市顺德区精艺动力科技有限公司 | Enamelling machine online informationized real-time management system |
-
2013
- 2013-09-26 CN CN201320598452.5U patent/CN203552020U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103472809A (en) * | 2013-09-26 | 2013-12-25 | 佛山市顺德区精艺动力科技有限公司 | Enamelling machine online informationized real-time management system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20150926 |
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| EXPY | Termination of patent right or utility model |