CN203545895U - Automatic water reducing agent compounding system - Google Patents
Automatic water reducing agent compounding system Download PDFInfo
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- CN203545895U CN203545895U CN201320666940.5U CN201320666940U CN203545895U CN 203545895 U CN203545895 U CN 203545895U CN 201320666940 U CN201320666940 U CN 201320666940U CN 203545895 U CN203545895 U CN 203545895U
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- tank
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- mother liquor
- water reducer
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Abstract
The utility model discloses an automatic water reducing agent compounding system which comprises a mother liquor tank (1) with a feeding tube, a material tank (2), a compounding tank (3) and a finished product tank (4), wherein the mother liquor tank (1) and the material tank (2) are connected with the compounding tank by virtue of a pipeline; the compounding tank (3) is connected with the finished product tank (4). The system is characterized in that the compounding tank (3)is supported by a weighing sensor (10); the weighing sensor (10) is connected with computer equipment. The automatic water reducing agent compounding system is simple in structure, when the automatic water reducing agent compounding system is used, not only is the production efficiency greatly improved and the working intensity alleviated, but also the product quality is improved, the measuring precision is 0.3%, and the efficiency is improved by greater than 80% when being compared with that of the conventional manual feeding mode.
Description
Technical field
The utility model relates to a kind of concrete material compositional apparatus, specifically, relates to the automatic composite system of a kind of water reducer.
Background technology
Along with the increase that social base is built, premixing commerical ready-mixed concrete industry is development thereupon also, and concrete admixture is also thereupon in the high speed development stage.The application of various concrete admixtures has improved newly mixes and stirs properties of hardened concrete; promoted the development of concrete new technology; promoted industry byproduct more application in gelling material system; also contribute to economize on resources and environment protection, progressively become the requisite material of quality concrete.Water reducer is most important kind in concrete admixture, divides ordinary water-reducing agent, high efficiency water reducing agent, high-performance water reducing agent by the large I of its decrement.High-performance water reducing agent has certain bleed, higher water-reducing rate and good slump retention.Compare with other water reducers, high-performance water reducing agent, when preparation strong concrete and high durability concrete, has obvious technical superiority and higher cost performance.
The processing method of producing at present water reducer is also more original, adopts human metering, Manual material feeding more, and so not only Measuring Precision is low, and labor force is large, and efficiency is low, and the water reducer quality stability fluctuation of producing is also large.
Summary of the invention
The water reducer batching existing in the utility model pin existing installation is original, and manpower consumption is large, and inefficient shortcoming provides the automatic composite system of a kind of water reducer to address the above problem.
Scheme of the present utility model is by such realization: construct the automatic composite system of a kind of water reducer, comprise all the mother liquor tank with feeding pipe, material tank, composite tank and finished pot, described mother liquor tank is connected with composite tank by pipeline with material tank, composite tank is connected with finished pot by pipeline, and described composite tank is supported by LOAD CELLS, and described LOAD CELLS is connected with computing equipment.
The know-why of the utility model scheme is: by composite tank, weighing and sensing being set, thereby can understand from the variation of weight the number of material in composite tank.
In the utility model, in described pipeline, be equipped with vacuum breaker and magnetic valve, described mother liquor tank, material tank and finished pot bottom are equipped with slide valve.Above-mentioned first device can be controlled material in mother liquor tank and material tank and enter into composite tank, and slide valve can be discharged material unnecessary in tank.
In the utility model, as preferred version, described mother liquor tank, material tank, composite tank and finished pot are at least provided with one separately, after described mother liquor tank discharge nozzle series connection, be connected with composite tank, after described material tank discharge nozzle series connection, be connected with composite tank, such scheme can be so that the plot ratio of mother liquor tank and material tank be larger.
In the utility model, as scheme further, also comprise automatic recipe maker, comprise computer, batching controller and PLC for calculating charging capacity, described batching controller respectively with composite tank in LOAD CELLS, computer and PLC connect, described PLC carries out electrical equipment with the automatic charging on composite tank and is connected successively by control line, described automatic charging is carried out electrical equipment, by detector switch, execution result is fed back to PLC, and automatic charging is carried out electrical equipment and comprised the devices such as water pump, in-line pump, magnetic valve, detector switch.The know-why of this scheme is, by computer, formulation data is handed down to batching controller, and batching controller is transferred to PLC by ingredient information, and PLC sends switch order according to program setting and to automatic charging, carries out electrical equipment and carry out automatic charging metering; Automatic charging is carried out electrical equipment, by detector switch, execution result is fed back to PLC, in metering process, LOAD CELLS constantly feeds back to batching controller the information of weighing and carries out data comparison, after metering condition meets, batching controller sends switch order to PLC, PLC sends instruction according to degree set and stops throwing amount to carrying out electrical equipment, finishes metering.
In the utility model, as scheme further, described computer is preserved the continuous data collecting in batching controller production report, and staff is by the parameter producing in computer blending process, contrast, thereby can recognize relevant data message from form.
The beneficial effects of the utility model are:
1: the utility model is simple in structure, the automatic composite system of this water reducer, in the process of coming into operation, has not only improved production efficiency greatly, reduced labour intensity, the quality that has also improved product, Measuring Precision reaches 3 ‰, and more existing Manual material feeding mode efficiency improves more than 80%.
2: the utility model cost of manufacture is low, adopt conventional production method and programming mode can realize effect and function.
3: the utility model is simple in structure, scope on probation is wide, easy to utilize.
Accompanying drawing explanation
Fig. 1 is the structure connection diagram of tank body in the utility model;
Fig. 2 is the structural representation of the utility model automatic recipe maker;
Below figure number explanation:
Mother liquor tank 1, material tank 2, composite tank 3, finished pot 4, vacuum breaker 5, PPR ball valve 6, slide valve 7, motorized valve 8, magnetic valve 9, LOAD CELLS 10.
Embodiment
Below in conjunction with drawings and Examples, describe the automatic composite system of the utility model water reducer, these descriptions are not that the utility model content is further limited.
Embodiment 1:
In the present embodiment, as shown in Figure 1, comprise three mother liquor tanks 1, three material tank 2, two composite tanks 3 and two finished pots 4, wherein, after the pipeline series connection of three mother liquor tank 1 bottoms, be connected with two composite tanks 3 respectively, after the pipeline series connection of three material tank 2 bottoms, be connected with two composite tanks 3 respectively, two composite tanks 3 are also by pipeline and two finished pot 4 downlink connection, at mother liquor tank 1, material tank 2, the bottom of composite tank 3 is equipped with slide valve 7, in above-mentioned pipeline, be also all provided with vacuum breaker 5, in the pipeline of mother liquor tank 1 bottom, be provided with PPR ball valve 6, and in material tank 2, the pipeline of composite tank 3 and finished pot 4 bottom positions is provided with motorized valve 8, and on mother liquor tank 1 and material tank 2 feed-pipes, be provided with magnetic valve 9, same, in the feed pipe of composite tank 3 and in the feed pipe of finished pot 4, be also provided with the magnetic valve 9 of controlling its inlet amount, three composite tanks 3 are supported by three LOAD CELLS 10.
As shown in Figure 2, in this system, also comprise automatic recipe maker, comprise computer, batching controller and PLC for calculating charging capacity, described batching controller respectively with composite tank in LOAD CELLS, computer, and PLC connects, PLC carries out electrical equipment with the automatic charging on composite tank and is connected successively by control line, and described automatic charging is carried out electrical equipment, by detector switch, execution result fed back to PLC, and automatic charging is carried out electrical equipment and comprised various valve bodies and the detector switch in whole system.
Its specific operation process is as follows:
First starting the amount that computer feeds intake to needs calculates, computer is handed down to batching controller formulation data, PLC is according to batching program, control the ducted magnetic valve 9 being connected with mother liquor tank 1 and carry out on-off control, thereby the mother liquor of controlling in mother liquor tank 1 imports in composite tank, weight rising along with weight, LOAD CELLS 10 senses that weight rising feeds back to information in batching controller and compares, after metering condition meets, batching controller sends switch order to PLC, PLC sends instruction according to degree set, send to the magnetic valve 9 of corresponding mother liquor tank 1 and stop the order of throwing amount, subsequently, start the ducted magnetic valve 9 being connected with material tank 2 and carry out on-off control, thereby the material of controlling in material tank 2 imports in composite tank 3, rising along with weight, LOAD CELLS 10 senses that weight rises information and feeds back in batching controller and compares, and after metering condition meets, batching controller sends switch order to PLC, PLC sends instruction according to degree set, stops throwing amount to the magnetic valve 9 of respective material tank 2, after composite end, finally the compositional liquor in composite tank 3 is imported in finished pot 4, i.e. complete operation.
In addition, in computer, the continuous data collecting in batching controller is preserved and production report, above-mentioned form can be the form of for some time, can be also a day table, and monthly magazine etc., can allow staff recognize the situation of whole equipment by form.
Embodiment 2:
Difference from Example 1 is, described mother liquor tank 1, material tank 2, composite tank 3, finished pot 4 are respectively four, and other principle of work are identical with embodiment 1.
Finally it should be noted that: obviously, above-described embodiment is only for the utility model example is clearly described, and not to the restriction of implementing.For the those of ordinary skill in described field, can also make other changes in different forms on the basis of the above description.Here without also cannot be to all embodiment with exhaustive.And the apparent variation of being amplified out thus or change are still among protection domain of the present utility model.
Claims (6)
1. the automatic composite system of water reducer, comprise all the mother liquor tank (1) with feeding pipe, material tank (2), composite tank (3) and finished pot (4), described mother liquor tank (1) is connected with composite tank by pipeline with material tank (2), composite tank (3) is connected with finished pot (4) by pipeline, it is characterized in that: described composite tank (3) is supported by LOAD CELLS (10), and described LOAD CELLS (10) is connected with computing equipment.
2. the automatic composite system of water reducer according to claim 1, is characterized in that: in described pipeline, be equipped with vacuum breaker (5) and magnetic valve (9).
3. the automatic composite system of water reducer according to claim 2, is characterized in that: described mother liquor tank (1), material tank (2) and finished pot (4) bottom are equipped with slide valve (7).
4. the automatic composite system of water reducer according to claim 3, it is characterized in that: described mother liquor tank (1), material tank (2), composite tank (3) and finished pot (4) are at least provided with one separately, after the series connection of described mother liquor tank (1) discharge nozzle, be connected with composite tank (3), after the series connection of described material tank (2) discharge nozzle, be connected with composite tank (3).
5. according to the automatic composite system of water reducer described in claim 1-4 any one, it is characterized in that: also comprise automatic recipe maker, comprise computer, batching controller and PLC for calculating charging capacity, described batching controller respectively with composite tank in LOAD CELLS (10), computer and PLC connect, described PLC carries out electrical equipment with the automatic charging on composite tank and is connected successively by control line, and described automatic charging is carried out electrical equipment, by detector switch, execution result fed back to PLC.
6. the automatic composite system of water reducer according to claim 5, is characterized in that: described computer is preserved the continuous data collecting in batching controller production report.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320666940.5U CN203545895U (en) | 2013-10-28 | 2013-10-28 | Automatic water reducing agent compounding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320666940.5U CN203545895U (en) | 2013-10-28 | 2013-10-28 | Automatic water reducing agent compounding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203545895U true CN203545895U (en) | 2014-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320666940.5U Expired - Fee Related CN203545895U (en) | 2013-10-28 | 2013-10-28 | Automatic water reducing agent compounding system |
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| CN (1) | CN203545895U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103613301A (en) * | 2013-10-28 | 2014-03-05 | 广西大都混凝土集团有限公司 | Superplasticizer automatic compound system |
-
2013
- 2013-10-28 CN CN201320666940.5U patent/CN203545895U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103613301A (en) * | 2013-10-28 | 2014-03-05 | 广西大都混凝土集团有限公司 | Superplasticizer automatic compound system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Lu Qiao Inventor after: Li Zhixiong Inventor after: Wei Bingjun Inventor after: Lei Zhenning Inventor after: Meng Feicheng Inventor after: Lu Lu Inventor before: Lu Qiao Inventor before: Wei Zhixiong Inventor before: Wei Bingjun Inventor before: Lei Zhenning Inventor before: Meng Feicheng Inventor before: Lu Lu |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: LU QIAO WEI ZHIXIONG WEI BINGJUN LEI ZHENNING MENG FEICHENG LU LU TO: LU QIAO LI ZHIXIONG WEI BINGJUN LEI ZHENNING MENG FEICHENG LU LU |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20141028 |
|
| EXPY | Termination of patent right or utility model |