CN203542380U - High-precision numerical control liquid shot-blasting machine - Google Patents
High-precision numerical control liquid shot-blasting machine Download PDFInfo
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- CN203542380U CN203542380U CN201320665647.7U CN201320665647U CN203542380U CN 203542380 U CN203542380 U CN 203542380U CN 201320665647 U CN201320665647 U CN 201320665647U CN 203542380 U CN203542380 U CN 203542380U
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Abstract
The utility model discloses a high-precision numerical control liquid shot-blasting machine. The high-precision numerical control liquid shot-blasting machine comprises a mechanical arm spray gun mechanism and a workpiece delivery rotary table, wherein the mechanical arm spray gun mechanism comprises a spray gun mechanism, a Z-axis mechanical arm, an X-axis mechanical arm and a B-axis mechanical arm, the B-axis mechanical arm comprises a B-axis sliding seat and a steering gear; the Z-axis mechanical arm and the X-axis mechanical arm are connected with a ball screw through couplings, the B-axis mechanical arm is respectively connected with the Z-axis mechanical arm and the B-axis mechanical arm, and the B-axis mechanical arm is connected with the spray gun mechanism through the steering gear; the workpiece delivery rotary table is positioned near the spray gun mechanism. Workpieces are positioned on the workpiece delivery rotary table; under the driving of the Z-axis mechanical arm and the X-axis mechanical arm, the B-axis mechanical arm drives the spray gun mechanism to move, so that the sliding and the accurate positioning of the spray gun mechanism along the Z-axis and the X-axis are realized; the B-axis mechanical arm and the steering gear simultaneously drive the spray gun mechanism to rotate around the Y-axis; by matching with the motion of the workpiece delivery rotary table in the Y-axis direction, the accurate positioning of the spray gun mechanism in the three-dimensional direction and the rotation of the spray gun mechanism around the Y-axis direction can be realized, and the high-precision numerical control liquid shot-blasting machine can meet processing requirements of complicated structures.
Description
Technical field
The utility model relates to mechanical surface treatment technical field, relates in particular to a kind of high precision numerical control liquid shot-blasting machine.
Background technology
Bead is a kind of surface intensified technique, for improving part machinery intensity and wearability, antifatigue and corrosion resistance; Also can be used for the residual stress of surface dulling, descale and elimination casting, forging, weldment etc.; In the bright process field of stem-winder, obtained increasing application.
Wherein, liquid shot-peening is a kind of newer and effective surface peening form.In liquid shot-blast process process, compressed air and the liquid that enters the nozzle of spray gun mechanism makes the ball pipe of leading being connected with nozzle produce negative pressure, and bullet is by leading ball pipe inlet nozzle, then penetrates in nozzle with air and liquid.Than gas shot-peening, because highly pressurised liquid stream has replaced pressure-air, bullet can, with liquids recovery, have been avoided dust pollution and noise problem.
The principle of liquid shot-peening be the compounding substances that grinds liquid and blasting media be shot-peening abrasive medium, take and grind liquid pump as shot-peening abrasive medium provides power, by mill liquid pump, the shot-peening abrasive medium stirring is transported to the nozzle of spray gun mechanism; Compressed air is as the acceleration power of shot-peening abrasive medium, by carrying tracheae to enter nozzle; In spray gun mechanism, compressed air accelerates entering the shot-peening abrasive medium of spray gun mechanism, and surperficial to workpiece to be machined through nozzle ejection, reaches the processing object of expection.
But the spray gun mechanism of traditional liquid shot blasting equipment can not adapt to the hi-Fix demand in bead process, can only process the relatively simple workpiece of some structures.
Utility model content
The purpose of this utility model is to provide a kind of demand that can adapt to hi-Fix in bead process, can process the high precision numerical control liquid shot-blasting machine of the workpiece of structure relative complex.
The utility model is realized by the following technical solutions:
A kind of high precision numerical control liquid shot-blasting machine, comprise manipulator spray gun mechanism, workpiece conveying turntable, manipulator spray gun mechanism comprises spray gun mechanism, Z axis mechanical arm, X-axis mechanical arm and B shaft mechanical arm, B shaft mechanical arm comprises B axle slide, steering gear, Z axis mechanical arm is connected with ball screw by shaft coupling with X-axis mechanical arm, B axle slide is connected with B shaft mechanical arm with Z axis mechanical arm respectively, and B shaft mechanical arm is connected with spray gun mechanism by steering gear; Workpiece carries turntable to be positioned near spray gun mechanism.
Preferably, Z axis mechanical arm, X-axis mechanical arm and B shaft mechanical arm arrange respectively independently servomotor and reducing gear; Z axis mechanical arm arranges the first servomotor and reductor, and X-axis mechanical arm arranges the second servomotor and reductor, and B shaft mechanical arm arranges the 3rd servomotor and reductor.
Preferably, also comprise wheel abrator cabinet body, mill liquid the automatic recovery separator, mill liquid automatic recipe maker; Mill liquid the automatic recovery separator comprises that abrasive medium reclaims bucket, vibratory sieve, lifting mill liquid pump and abrasive material recycling and reclaims bucket; Abrasive medium reclaims the bottom that bucket is positioned at wheel abrator cabinet body, and abrasive medium reclaims bucket and connects the entrance that promotes mill liquid pump, promotes the top that mill liquid delivery side of pump is positioned at the entrance of vibratory sieve; Vibratory sieve is positioned at the top that abrasive material recycling reclaims bucket, and abrasive material recycling reclaims the charging aperture that bucket connects mill liquid automatic recipe maker.
Preferably, also comprise buffering hopper; Promote the import that mill liquid delivery side of pump connects buffering hopper; Buffering hopper is positioned at the top of the entrance of vibratory sieve.
Preferably, mill liquid automatic recipe maker comprises the blending bin of shot-peening abrasive medium; The blending bin of shot-peening abrasive medium is provided with shot-peening mill liquid pump, mill liquid stirring motor and mill liquid stirring vane; Mill liquid stirring motor is positioned at the top of shot-peening abrasive medium blending bin, and mill liquid stirring vane is positioned at the inside of shot-peening abrasive medium blending bin, and mill liquid stirring motor is connected with mill liquid stirring vane; The entrance of shot-peening mill liquid pump is positioned at the inside of shot-peening abrasive medium blending bin, and shot-peening mill liquid delivery side of pump connects spray gun mechanism; The first half of shot-peening abrasive medium blending bin is provided with overflow mechanism, level gauging mechanism; Level gauging mechanism comprises tank gage.A decontamination valve is installed in shot-peening abrasive medium blending bin bottom.
Preferably, shot-peening mill liquid pump is also provided with two and stirs interface; Spray gun mechanism is hydrocone type spray gun mechanism.
Preferably, mill liquid automatic recipe maker also comprises abrasive material material-supplying box and mill liquid material-supplying box; Wherein, abrasive material material-supplying box comprises the abrasive material casing of getting the raw materials ready, and mill liquid material-supplying box comprises the mill liquid casing of getting the raw materials ready; Abrasive material the get the raw materials ready outlet of casing of casing, mill liquid of getting the raw materials ready connects respectively the import of shot-peening abrasive medium blending bin by pipeline; Abrasive material material-supplying box comprises: be positioned at the level-sensing device that abrasive material gets the raw materials ready on casing and be positioned at the pneumatic charging valve that abrasive material is got the raw materials ready in casing and shot-peening abrasive medium blending bin connecting pipe; The mill liquid casing of getting the raw materials ready comprises: be positioned at the tank gage and be positioned at the pneumatic charging valve that mill liquid is got the raw materials ready in casing and shot-peening abrasive medium blending bin connecting pipe of getting the raw materials ready that mill liquid is got the raw materials ready on casing.Abrasive material is got the raw materials ready on casing and is provided with relevant abrasive material inspection socket.
Preferably, also comprise mill liquid concentration automatic detection device, mill liquid concentration automatic detection device comprises transit joint, positioning seat, concentration observation tube, approach switch seat and approach switch; Positioning seat is connected with the blending bin of shot-peening abrasive medium, and approach switch seat is connected with positioning seat; Concentration observation tube is vertically arranged on positioning seat, and approach switch seat is vertically arranged at a side of concentration observation tube, and approach switch is arranged on approach switch seat; Transit joint is installed on the top of concentration observation tube; The bottom of concentration observation tube is provided with electric-controlled ball valve.
Preferably, also comprise oil gas separator, installing rack; Oil gas separator is positioned on installing rack, and installing rack is connected with wheel abrator cabinet body; Oil gas separator comprises explosion-proof fan, oil mist separator, mist of oil collection mozzle; One end of mist of oil collection mozzle is positioned at the inside of wheel abrator cabinet body, and mist of oil is collected the other end of mozzle and the entrance of oil mist separator is connected; The outlet of oil mist separator is connected with the entrance of explosion-proof fan, the outlet of explosion-proof fan and exterior; During work, wheel abrator cabinet body is in negative pressure state.
Preferably, also comprise track and secondary air channel road; Secondary air channel road connects wheel abrator cabinet body; Track and workpiece carry the skid of turntable to match.
Around X-axis, rotate and be just called A axle; Around Y-axis, rotate and be just called B axle.
The beneficial effects of the utility model are:
A kind of high precision numerical control liquid shot-blasting machine, comprise manipulator spray gun mechanism, workpiece conveying turntable, manipulator spray gun mechanism comprises spray gun mechanism, Z axis mechanical arm, X-axis mechanical arm and B shaft mechanical arm, B shaft mechanical arm comprises B axle slide, steering gear, Z axis mechanical arm is connected with ball screw by shaft coupling with X-axis mechanical arm, B axle slide is connected with B shaft mechanical arm with Z axis mechanical arm respectively, and B shaft mechanical arm is connected with spray gun mechanism by steering gear; Workpiece carries turntable to be positioned near spray gun mechanism.Workpiece is positioned at workpiece to be carried on turntable, and B axle slide can slide and realize accurately location along Z axis, X-axis under the driving of Z axis mechanical arm, X-axis mechanical arm; B axle slide drives the motion of B shaft mechanical arm in motion process, and B shaft mechanical arm drives spray gun mechanism motion; Also be slide and accurately locate and realized spray gun mechanism along the slip of Z axis, X-axis and accurately located along Z axis, X-axis in B axle slide edge; B axle slide and steering gear drive spray gun mechanism to rotate around Y-axis simultaneously; Coordinate workpiece to carry the Y direction motion of turntable, can realize spray gun mechanism three-dimensional accurate location and around the rotation of Y direction, adapt to the processing processing requirements of labyrinth.
Accompanying drawing explanation
For technical scheme clearer, that the utility model embodiment is described effectively, the accompanying drawing of required use in embodiment is briefly described, self-explantoryly be, accompanying drawing in the following describes is only embodiment more of the present utility model, for those skilled in the art, without paying under the prerequisite of creative work, can also make other accompanying drawing according to these accompanying drawings.
Fig. 1 is the front view of a kind of high precision numerical control liquid shot-blasting machine of the utility model.
Fig. 2 is the left view of a kind of high precision numerical control liquid shot-blasting machine of the utility model.
Fig. 3 is the structural representation of the mill liquid automatic recipe maker of a kind of high precision numerical control liquid shot-blasting machine of the utility model.
Fig. 4 is the structural representation at a visual angle of the manipulator spray gun mechanism of a kind of high precision numerical control liquid shot-blasting machine of the utility model.
Fig. 5 is the structural representation at another visual angle of the manipulator spray gun mechanism of a kind of high precision numerical control liquid shot-blasting machine of the utility model.
Fig. 6 is the structural representation of the mill liquid concentration automatic detection device of a kind of high precision numerical control liquid shot-blasting machine of the utility model.
In figure:
1-wheel abrator cabinet body; 2-mill liquid automatic recipe maker; The blending bin of 20-shot-peening abrasive medium; 21-abrasive material material-supplying box; 22-mill liquid material-supplying box; 23-shot-peening mill liquid pump; 24-mill liquid stirring motor; 25-mill liquid stirring vane; 26-overflow mechanism; 27-level gauging mechanism; 28-tank gage; 29-decontamination valve; 3-sectional shelf-unit; The 30-abrasive material casing of getting the raw materials ready; 31-level-sensing device; 32-pneumatic charging valve; The 33-mill liquid casing of getting the raw materials ready; The 34-tank gage of getting the raw materials ready; The pneumatic charging valve of 35-; 4-oil gas separator; 41-explosion-proof fan; 42-oil mist separator; 43-installing rack; 44-mist of oil is collected mozzle; 5-manipulator spray gun mechanism; 51-Z shaft mechanical arm; 52-X shaft mechanical arm; 53-B shaft mechanical arm; 54-spray gun mechanism; 55-the first servomotor and reductor; 56-the second servomotor and reductor; 57-the 3rd servomotor and reductor; 58-B axle slide; 6-workpiece is carried turntable; 60-steering gear; 7-mill liquid concentration automatic detection device; 71-transit joint; 72-positioning seat; 73-concentration observation tube; 74-approach switch seat; 75-approach switch; 8-cushions hopper; 9-vibratory sieve; 10-promotes mill liquid pump; 11-secondary air channel road; The mono-gate of opening of 12-; 13-track; 14-abrasive medium reclaims bucket; 15-abrasive material recycling reclaims bucket.
The specific embodiment
The utility model provides a kind of high precision numerical control liquid shot-blasting machine, in order to make, those of skill in the art are clearer understands the utility model scheme, and make the above-mentioned object of the utility model, feature, beneficial effect can more understand, understandable, below in conjunction with accompanying drawing 1～6 and the specific embodiment, the utility model is described in further detail.
A kind of high precision numerical control liquid shot-blasting machine, comprise manipulator spray gun mechanism 5, workpiece conveying turntable 6, manipulator spray gun mechanism 5 comprises spray gun mechanism 54, Z axis mechanical arm 51, X-axis mechanical arm 52 and B shaft mechanical arm 53, B shaft mechanical arm 53 comprises B axle slide 58, steering gear 60, machinery Z axis mechanical arm 51 is connected with ball screw by shaft coupling with X-axis mechanical arm 52, B axle slide 58 is connected with B shaft mechanical arm 53 with Z axis mechanical arm 51 respectively, and B shaft mechanical arm 53 is connected with spray gun mechanism 54 by steering gear 60; Workpiece carries turntable 6 to be positioned near spray gun mechanism 54.
During work, workpiece is positioned at workpiece to be carried on turntable 6, and B axle slide 58 can slide and realize accurately location along Z axis, X-axis under the driving of Z axis mechanical arm 51, X-axis mechanical arm 52; B axle slide 58 drives 53 motions of B shaft mechanical arm in motion process, and B shaft mechanical arm 53 drives spray gun mechanism 54 motions; Also be slide and accurately locate and realized spray gun mechanism 54 along the slip of Z axis, X-axis and accurately located along Z axis, X-axis in B axle slide 58 edges; B axle slide 58 and steering gear 60 drive spray gun mechanism 54 to rotate around Y-axis simultaneously; Coordinate workpiece to carry the Y direction motion of turntable 6, can realize spray gun mechanism 54 three-dimensional accurate location and around the rotation of Y direction, adapt to the processing processing requirements of labyrinth.
In the present embodiment, Z axis mechanical arm 51, X-axis mechanical arm 52 and B shaft mechanical arm 53 arrange respectively independently servomotor and reducing gear; Z axis mechanical arm 51 arranges the first servomotor and reductor 55, and X-axis mechanical arm 52 arranges the second servomotor and reductor 56, and B shaft mechanical arm 53 arranges the 3rd servomotor and reductor 57.Independently the control that is arranged so that Z axis mechanical arm 51, X-axis mechanical arm 52 and B shaft mechanical arm 53 of servomotor and reducing gear can independently be carried out.
Z axis mechanical arm 51, X-axis mechanical arm 52 and B shaft mechanical arm 53 arrange respectively independently servomotor and reducing gear; Coordinate high-precision digital control system and closed-loop control system, thereby make whole equipment aspect various cloudburst treatment arts, have higher controllability, improve automaticity and the shot-peening machining accuracy of equipment.
In the present embodiment, also comprise wheel abrator cabinet body 1, mill liquid the automatic recovery separator, mill liquid automatic recipe maker 2; Mill liquid the automatic recovery separator comprises that abrasive medium reclaims bucket 14, vibratory sieve 9, lifting mill liquid pump 10 and abrasive material recycling and reclaims bucket 15; Abrasive medium reclaims the bottom that bucket 14 is positioned at wheel abrator cabinet body 1, and abrasive medium reclaims bucket 14 and connects the entrance that promotes mill liquid pump 10, and the outlet that promotes mill liquid pump 10 is positioned at the top of the entrance of vibratory sieve 9; Vibratory sieve 9 is positioned at the top that abrasive material recycling reclaims bucket 15, and abrasive material recycling reclaims the charging aperture that bucket 15 connects mill liquid automatic recipe maker 2.
In the present embodiment, also comprise buffering hopper 8; The outlet that promotes mill liquid pump 10 connects the import of buffering hopper 8; Buffering hopper 8 is positioned at the top of the entrance of vibratory sieve 9.
The abrasive medium that mill liquid after shot-peening processing is pooled to wheel abrator cabinet body 1 bottom reclaims bucket 14, by lifting, grind liquid pump 10 mill liquid is recovered to buffering hopper 8, through vibratory sieve 9, carry out again the size separation of abrasive medium, the abrasive material that meets recycling standard is recycled to recovery bucket 15 by abrasive material and be recovered in mill liquid automatic recipe maker 2, realize reusing of shot-peening; Make to rely on less shot-peening can realize the technological requirement of continuous processing; Greatly improved the utilization rate of shot-peening, the continuous processing technology stability of equipment is improved greatly, the automaticity of equipment and production capacity ability are promoted greatly.
In the present embodiment, mill liquid automatic recipe maker 2 comprises shot-peening abrasive medium blending bin 20; Shot-peening abrasive medium blending bin 20 is provided with shot-peening mill liquid pump 23, mill liquid stirring motor 24 and mill liquid stirring vane 25; Mill liquid stirring motor 24 is positioned at the top of shot-peening abrasive medium blending bin 20, and mill liquid stirring vane 25 is positioned at the inside of shot-peening abrasive medium blending bin 20, and mill liquid stirring motor 24 is connected with mill liquid stirring vane 25; The entrance of shot-peening mill liquid pump 23 is positioned at the inside of shot-peening abrasive medium blending bin 20, and the outlet of shot-peening mill liquid pump 23 connects spray gun mechanism 54; The first half of shot-peening abrasive medium blending bin 20 is provided with overflow mechanism 26, level gauging mechanism 27; Level gauging mechanism 27 comprises tank gage 28.When tank gage 28 detect liquid level lower than lower limit after, system is sent alarm signal, and stops the work of shot-peening and moving component, carries out fluid infusion operation; Liquid level in tank gage 28 detects shot-peening abrasive medium blending bin 20 surpasses after liquid level, by overflow mechanism 26 overflows, mill liquid is entered to mill liquid storage tank; Support equipment security.
In the present embodiment, shot-peening mill liquid pump 23 is also provided with two and stirs interface; Spray gun mechanism 54 is hydrocone type spray gun mechanism.
In the present embodiment, mill liquid automatic recipe maker 2 also comprises abrasive material material-supplying box 21 and mill liquid material-supplying box 22; Abrasive material material-supplying box 21 comprises the abrasive material casing 30 of getting the raw materials ready, and mill liquid material-supplying box 22 comprises the mill liquid casing 33 of getting the raw materials ready, and abrasive material the get the raw materials ready outlet of casing 33 of casing 30, mill liquid of getting the raw materials ready connects respectively the import of shot-peening abrasive medium blending bin 20 by pipeline; Abrasive material material-supplying box 21 comprises: be positioned at get the raw materials ready level-sensing device on casing 30 31 and be positioned at the pneumatic charging valve 32 that abrasive material is got the raw materials ready in casing 30 and shot-peening abrasive medium blending bin 20 connecting pipes of abrasive material; The mill liquid casing 33 of getting the raw materials ready comprises: be positioned at the tank gage 34 and be positioned at the pneumatic charging valve 35 that mill liquid is got the raw materials ready in casing 33 and shot-peening abrasive medium blending bin 20 connecting pipes of getting the raw materials ready that mill liquid is got the raw materials ready on casing 33.
Abrasive material is got the raw materials ready on casing 30 and is provided with relevant abrasive material inspection socket
In the present embodiment, also comprise mill liquid concentration automatic detection device 7, mill liquid concentration automatic detection device 7 comprises transit joint 71, positioning seat 72, concentration observation tube 73, approach switch seat 74 and approach switch 75; Positioning seat 72 is connected with shot-peening abrasive medium blending bin 20, and approach switch seat 74 is connected with positioning seat 72; Concentration observation tube 73 is vertically arranged on positioning seat 72, and approach switch seat 74 is vertically arranged at a side of concentration observation tube 73, and approach switch 75 is arranged on approach switch seat 74; Transit joint 71 is installed on the top of concentration observation tube 73; The bottom of concentration observation tube 73 is provided with electric-controlled ball valve.
The testing process of mill liquid concentration automatic detection device 7 is: under normal operation, the bottom of concentration observation tube 73 is provided with electric-controlled ball valve, the work of mill liquid pump is after 2 minutes, electric-controlled ball valve is opened after 3 seconds and is closed, after precipitating, gather the signal of approach switch 75, when approach switch 75 does not detect bullet, represent that concentration is low; Now system automatic pneumatic charging valve 32, adds bullet to shot-peening abrasive medium blending bin 20.
Liquid level in tank gage 28 detects shot-peening abrasive medium blending bin 20 lower than lower liquid level after, system is automatically opened pneumatic charging valve 35 and is added transformer oil to shot-peening abrasive medium blending bin 20, until the mill liquid liquid level of shot-peening abrasive medium blending bin 20 reaches higher limit.
Through mill liquid concentration automatic detection device 7, detect the concentration of shot-peening abrasive medium, thereby regulate pneumatic charging valve 32, pneumatic charging valve 35 to control the content of shot-peening abrasive medium blending bin 20 interior blasting medias, regulate the concentration of the shot-peening abrasive medium of whole system, make to meet relevant shot-blast process requirement.
By corresponding electromagnetic valve controlling system, through PLC programme-control pneumatic charging valve 32, pneumatic charging valve 35, open, make abrasive material and mill liquid add in proportion shot-peening abrasive medium blending bin 20.
In the present embodiment, also comprise oil gas separator 4, installing rack 43; Oil gas separator 4 is positioned on installing rack 43, and installing rack 43 is connected with wheel abrator cabinet body 1; Oil gas separator 4 comprises explosion-proof fan 41, oil mist separator 42, mist of oil collection mozzle 44; One end of mist of oil collection mozzle 44 is positioned at the inside of wheel abrator cabinet body 1, and the other end that mist of oil is collected mozzle 44 is connected with the entrance of oil mist separator 42; The outlet of oil mist separator 42 is connected with the entrance of explosion-proof fan 41, the outlet of explosion-proof fan 41 and exterior; During work, wheel abrator cabinet body 1 is in negative pressure state.
During work, the working solution of mill liquid automatic recipe maker 2 is transformer oil, and in shot-peening process, wheel abrator cabinet body 1 is full of the mist of oil that transformer oil forms; Thereby make the surface of workpiece to be processed form one deck liquid film, can get rid of dry friction phenomenon, relax the impact of bullet to surface of the work, contact load is distributed more even, cooling effect is played in impact and friction; In addition can also improve, the durability of bullet and spray gun mechanism.
In the present embodiment, also comprise track 13 and secondary air channel road 11; Secondary air channel road 11 connects wheel abrator cabinet body 1; Track 13 carries the skid of turntable 6 to match with workpiece.
Wheel abrator cabinet body 1 is provided with and singly opens gate 12, and workpiece is carried turntable 6 operation turnover wheel abrator cabinet body 1 on the track 13 of design.
In the present embodiment, also comprise sectional shelf-unit 3, the parts such as mill liquid automatic recipe maker 2, buffering hopper 8 and vibratory sieve 9 are positioned on sectional shelf-unit 3.
In this equipment operating process, the mill liquid liquid of shot-peening is suspended in wherein abrasive material, under compressed air effect, evenly at high speed abrasive jet is arrived to the surface of workpiece, obtains bearing stress, simultaneously clean workpiece.The advantages such as compare with conventional dry blasting technique, have minimizing noise, equipment is simple, saves dedusting, ventilation equipment investment, and working environment is pollution-free, and labour intensity is low.
Know-why of the present utility model has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection domain.Explanation based on herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present utility model, within these modes all will fall into protection domain of the present utility model.
Claims (10)
1. a high precision numerical control liquid shot-blasting machine, comprises manipulator spray gun mechanism (5), and described manipulator spray gun mechanism (5) comprises spray gun mechanism (54), it is characterized in that, also comprises workpiece conveying turntable (6); Described manipulator spray gun mechanism (5) also comprises Z axis mechanical arm (51), X-axis mechanical arm (52) and B shaft mechanical arm (53), described B shaft mechanical arm (53) comprises B axle slide (58) and steering gear (60), described Z axis mechanical arm (51) is connected with X-axis mechanical arm (52), B axle slide (58) is connected with B shaft mechanical arm (53) with Z axis mechanical arm (51) respectively, and described B shaft mechanical arm (53) is connected with described spray gun mechanism (54) by steering gear (60); Described workpiece carries turntable (6) to be positioned near described spray gun mechanism (54).
2. high precision numerical control liquid shot-blasting machine as claimed in claim 1, is characterized in that, described Z axis mechanical arm (51), X-axis mechanical arm (52) and B shaft mechanical arm (53) arrange respectively independently servomotor and reducing gear; Described Z axis mechanical arm (51) arranges the first servomotor and reductor (55), and described X-axis mechanical arm (52) arranges the second servomotor and reductor (56), and described B shaft mechanical arm (53) arranges the 3rd servomotor and reductor (57).
3. high precision numerical control liquid shot-blasting machine as claimed in claim 1, is characterized in that, also comprises wheel abrator cabinet body (1), mill liquid the automatic recovery separator, mill liquid automatic recipe maker (2); Described mill liquid the automatic recovery separator comprises that abrasive medium reclaims bucket (14), vibratory sieve (9), lifting mill liquid pump (10) and abrasive material recycling and reclaims bucket (15); Described abrasive medium reclaims the bottom that bucket (14) is positioned at wheel abrator cabinet body (1), and described abrasive medium reclaims bucket (14) and connects the entrance that promotes mill liquid pump (10), and the outlet of described lifting mill liquid pump (10) is positioned at the top of the entrance of vibratory sieve (9); Described vibratory sieve (9) is positioned at the top that abrasive material recycling reclaims bucket (15), and described abrasive material recycling reclaims the charging aperture that bucket (15) connects described mill liquid automatic recipe maker (2).
4. high precision numerical control liquid shot-blasting machine as claimed in claim 3, is characterized in that, also comprises buffering hopper (8); The outlet of described lifting mill liquid pump (10) connects the import of described buffering hopper (8); Described buffering hopper (8) is positioned at the top of the entrance of described vibratory sieve (9).
5. high precision numerical control liquid shot-blasting machine as claimed in claim 3, is characterized in that, described mill liquid automatic recipe maker (2) comprises shot-peening abrasive medium blending bin (20); Described shot-peening abrasive medium blending bin (20) is provided with shot-peening mill liquid pump (23), mill liquid stirring motor (24) and mill liquid stirring vane (25); Described mill liquid stirring motor (24) is positioned at the top of described shot-peening abrasive medium blending bin (20), mill liquid stirring vane (25) is positioned at the inside of described shot-peening abrasive medium blending bin (20), and described mill liquid stirring motor (24) is connected with mill liquid stirring vane (25); The entrance of described shot-peening mill liquid pump (23) is positioned at the inside of shot-peening abrasive medium blending bin (20), and the outlet of described shot-peening mill liquid pump (23) connects described spray gun mechanism (54); The first half of described shot-peening abrasive medium blending bin (20) is provided with overflow mechanism (26), level gauging mechanism (27); Described level gauging mechanism (27) comprises tank gage (28), and a decontamination valve (29) is installed in described shot-peening abrasive medium blending bin (20) bottom.
6. high precision numerical control liquid shot-blasting machine as claimed in claim 5, is characterized in that, described shot-peening mill liquid pump (23) is also provided with two and stirs interface; Described spray gun mechanism (54) is hydrocone type spray gun mechanism.
7. high precision numerical control liquid shot-blasting machine as claimed in claim 5, is characterized in that, described mill liquid automatic recipe maker (2) also comprises abrasive material material-supplying box (21) and mill liquid material-supplying box (22); Wherein, described abrasive material material-supplying box (21) comprises the abrasive material casing (30) of getting the raw materials ready, described mill liquid material-supplying box (22) comprises the mill liquid casing (33) of getting the raw materials ready, and the get the raw materials ready outlet of casing (33) of casing (30), mill liquid of getting the raw materials ready of described abrasive material connects respectively the import of described shot-peening abrasive medium blending bin (20) by pipeline; Described abrasive material material-supplying box (21) also comprises: be positioned at get the raw materials ready level-sensing device (31) on casing (30) and be positioned at the pneumatic charging valve (32) that described abrasive material is got the raw materials ready in casing (30) and described shot-peening abrasive medium blending bin (20) connecting pipe of described abrasive material; Described mill liquid material-supplying box (22) also comprises: be positioned at the get the raw materials ready tank gage of getting the raw materials ready (34) on casing (33) and be positioned at the pneumatic charging valve (35) that described mill liquid is got the raw materials ready in casing (33) and described shot-peening abrasive medium blending bin (20) connecting pipe of described mill liquid.
8. high precision numerical control liquid shot-blasting machine as claimed in claim 5, it is characterized in that, also comprise mill liquid concentration automatic detection device (7), described mill liquid concentration automatic detection device (7) comprises transit joint (71), positioning seat (72), concentration observation tube (73), approach switch seat (74) and approach switch (75); Described positioning seat (72) is connected with described shot-peening abrasive medium blending bin (20), and described approach switch seat (74) is connected with described positioning seat (72); It is upper that described concentration observation tube (73) is vertically arranged in positioning seat (72), and described approach switch seat (74) is vertically arranged at a side of described concentration observation tube (73), and described approach switch (75) is arranged on described approach switch seat (74); Described transit joint (71) is installed on the top of described concentration observation tube (73); The bottom of described concentration observation tube (73) is provided with electric-controlled ball valve.
9. high precision numerical control liquid shot-blasting machine as claimed in claim 3, is characterized in that, also comprises oil gas separator (4), installing rack (43); It is upper that described oil gas separator (4) is positioned at installing rack (43), and described installing rack (43) is connected with described wheel abrator cabinet body (1); Described oil gas separator (4) comprises explosion-proof fan (41), oil mist separator (42), mist of oil collection mozzle (44); One end of described mist of oil collection mozzle (44) is positioned at the inside of described wheel abrator cabinet body (1), and the other end that described mist of oil is collected mozzle (44) is connected with the entrance of oil mist separator (42); The outlet of described oil mist separator (42) is connected with the entrance of explosion-proof fan (41), outlet and the exterior of explosion-proof fan (41); During work, described wheel abrator cabinet body (1) is in negative pressure state.
10. high precision numerical control liquid shot-blasting machine as claimed in claim 3, is characterized in that, also comprises track (13) and secondary air channel road (11); Described secondary air channel road (11) connects described wheel abrator cabinet body (1); Described track (13) carries the skid of turntable (6) to match with described workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320665647.7U CN203542380U (en) | 2013-10-25 | 2013-10-25 | High-precision numerical control liquid shot-blasting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320665647.7U CN203542380U (en) | 2013-10-25 | 2013-10-25 | High-precision numerical control liquid shot-blasting machine |
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| CN203542380U true CN203542380U (en) | 2014-04-16 |
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|---|---|---|---|
| CN201320665647.7U Expired - Fee Related CN203542380U (en) | 2013-10-25 | 2013-10-25 | High-precision numerical control liquid shot-blasting machine |
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| Country | Link |
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| CN (1) | CN203542380U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400662A (en) * | 2014-11-28 | 2015-03-11 | 济南大学 | Shot peening strengthening device for high-speed train wheel |
| CN104552013A (en) * | 2013-10-25 | 2015-04-29 | 昆山开信机械制造有限公司 | High-precision numerical control liquid shot blasting machine |
| CN111496697A (en) * | 2020-05-12 | 2020-08-07 | 杭州拉段机械科技有限公司 | Liquid sand blasting machine capable of adjusting sand blasting density |
-
2013
- 2013-10-25 CN CN201320665647.7U patent/CN203542380U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552013A (en) * | 2013-10-25 | 2015-04-29 | 昆山开信机械制造有限公司 | High-precision numerical control liquid shot blasting machine |
| CN104400662A (en) * | 2014-11-28 | 2015-03-11 | 济南大学 | Shot peening strengthening device for high-speed train wheel |
| CN104400662B (en) * | 2014-11-28 | 2017-09-15 | 济南大学 | A kind of high ferro train wheel shot peening strengthening device |
| CN111496697A (en) * | 2020-05-12 | 2020-08-07 | 杭州拉段机械科技有限公司 | Liquid sand blasting machine capable of adjusting sand blasting density |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 215311, No. 588 Fenghuang Road, Suzhou, Kunshan, Jiangsu Patentee after: Kunshan open letter Seiko Machinery Limited by Share Ltd Address before: 215311, No. 588 Fenghuang Road, Suzhou, Kunshan, Jiangsu Patentee before: KUNSHAN CARTHING MACHINERY CO., LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140416 Termination date: 20201025 |