CN203527237U - Corrugated roller surface polishing machine - Google Patents
Corrugated roller surface polishing machine Download PDFInfo
- Publication number
- CN203527237U CN203527237U CN201320685921.7U CN201320685921U CN203527237U CN 203527237 U CN203527237 U CN 203527237U CN 201320685921 U CN201320685921 U CN 201320685921U CN 203527237 U CN203527237 U CN 203527237U
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- Prior art keywords
- polishing
- tailstock
- roller surface
- main shaft
- planker
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- 238000005498 polishing Methods 0.000 title claims abstract description 109
- 230000007246 mechanism Effects 0.000 claims description 83
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract 2
- 230000002146 bilateral effect Effects 0.000 abstract 1
- 238000007517 polishing process Methods 0.000 description 4
- 230000001815 facial effect Effects 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005021 gait Effects 0.000 description 2
- 230000009184 walking Effects 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Abstract
A corrugated roller surface polishing machine comprises a machine frame, a dividing spindle, polishing supporting plates, polishing wheels, a tail base, a tail base motor and a control cabinet; the tail base motor is connected with the tail base; the polishing supporting plates are arranged on the machine frame through guide rails; the polishing supporting plates which are arranged on bilateral sides of the machine frame are connected with a polishing supporting plate driving device; the polishing supporting plate driving device enables the polishing supporting plates to operate on the guard rails along the length direction of the machine frame; the polishing wheels and polishing motors are arranged on the polishing supporting plates; shafts of the polishing motors are connected with the polishing wheels; axes of the polishing wheels are vertically arranged; the control cabinet is arranged beside the machine frame; control terminals of a dividing motor spindle motor, the polishing motors and the polishing supporting plate driving device are connected with a controller inside the control cabinet. The corrugated roller surface polishing machine has the advantages of improving the corrugated roller surface quality, achieving the requirement that the degree of finish is less than or equal to 0.6, meanwhile being good in uniformity of machining quality and being high in machining efficiency due to the fact that teeth on the corrugated roller surface is polished through an automatic control method.
Description
Technical field:
The utility model relates to mechanical field, relates in particular to Corrugator roller processing unit (plant), particularly a kind of Corrugator roller surface polishing machine.
Background technology:
In corrugated board automatic continuous production line, Corrugator roller determines corrugation moulding.Corrugator roller is when running up, and existence extruding and the effect rubbing between corrugating medium, so Corrugator roller surface must have stronger hardness and good wearability.In order to improve the wearability on Corrugator roller surface, must carry out polishing to Corrugator roller surface, and require Ra≤0.6.In prior art, Corrugator roller surface adopts the method for sprayed wc to increase its hardness, and after sprayed wc, Corrugator roller surface roughness, generally at Ra2.4-Ra2.6, can not meet the requirement of surface smoothness.
Summary of the invention:
The purpose of this utility model is to provide a kind of Corrugator roller surface polishing machine, the not high technical problem of Corrugator roller surface smoothness in the described confidential solution prior art of this Corrugator roller surface finish.
This Corrugator roller surface polishing machine of the present utility model, comprise a calibration main shaft, a tailstock and two polishing mechanisms, described calibration main shaft, tailstock and polishing mechanism are all arranged in a frame, wherein, described calibration main shaft is arranged on one end of described frame, calibration main shaft is connected with a calibration main shaft drives mechanism, one end of calibration main shaft is provided with chuck, described tailstock is arranged on the other end of frame, tailstock is connected with frame by slide rail, chuck on tailstock and calibration main shaft in opposite directions, tailstock is connected with a tailstock driving mechanism, in tailstock, be provided with thimble, the central axes of the central axis of thimble and calibration main shaft, in frame, be provided with two guide rails, the length direction of two described guide rails is all parallel with the central axis of thimble, article two, guide rail is symmetrically distributed in the both sides of the central axis of thimble, described polishing mechanism is arranged on the guide rail described in separately, any one polishing mechanism all comprises a polishing planker separately, a translation mechanism, a buff spindle, a buff spindle driving mechanism and a polishing wheel, described buff spindle driving mechanism is arranged on described translation mechanism, translation mechanism is arranged on described polishing planker, described buff spindle is connected with buff spindle driving mechanism, described polishing wheel is arranged on buff spindle, the Plane of rotation of polishing wheel is parallel with the central axis of thimble or overlap, polishing planker is connected with guide rail by sliding pair, polishing planker is connected with a polishing planker drive unit again, described polishing planker drive unit is arranged in frame.
Further, in calibration main shaft drives mechanism, include calibration spindle drive motor and transmission mechanism, the output shaft of calibration spindle drive motor is connected with transmission mechanism, and calibration spindle drive motor is arranged in frame.
Further, tailstock driving mechanism comprises a screw pair and a tailstock motor, and wherein nut is connected with tailstock, and the output shaft of tailstock motor is connected with leading screw, and tailstock motor is arranged in frame.
Further, polishing planker drive unit comprises a linear reciprocating mechanism.
Further, the Plane of rotation of the polishing wheel in two polishing mechanisms is arranged in same plane.
Further, on the polishing planker described in any one, be all connected with dust sucting pipeline.
Further, the translation mechanism in any one polishing mechanism includes a radially reciprocating mechanism along calibration main shaft and a driving element.
Further, the control end of calibration main shaft drives mechanism, tailstock driving mechanism, translation mechanism and polishing planker drive unit is all connected with a controller.
Further, thimble is connected with tailstock by sliding pair, between thimble and tailstock, is provided with driving mechanism, and described driving mechanism comprises a driving force input runner.
Operation principle of the present utility model is: the chuck on calibration main shaft is clamped the spindle nose of Corrugator roller steam side, tailstock motor drives tailstock to move, after moving to suitable position, rotate the driving force input runner of tailstock, regulate the length of thimble to withstand the centre bore of Corrugator roller driving side, then each position of locked tailstock, has completed the Corrugator roller clamping that a top one presss from both sides.According to the Corrugator roller information of current clamping (number of teeth, roll surface length, roll body steam side end face apart from the length of chuck end face etc.), set the parameter (number of teeth of calibration, the rotating speed of polishing wheel, gait of march etc.) of polishing.In polishing process, polishing wheel High Rotation Speed, the planker of polishing simultaneously drive unit drives the walking of polishing planker, after polishing planker has back and forth been walked once, calibration main shaft rotates, after turning over the angle that goes out according to the Tooth Number Calculation of Corrugator roller roll surface, stop, then repeating a polishing process, until the angle that Corrugator roller turns over is more than or equal to 180 degree.In whole process, translation mechanism makes polishing wheel and Corrugator roller surface pressing keep constant, and is not subject to the impact of differential roller facial contour.
The utility model and prior art are compared, and its effect is actively with obvious.The utility model arranges polishing mechanism in Corrugator roller both sides, utilizes the translation mechanism in polishing mechanism to make polishing wheel and Corrugator roller surface pressing keep constant, and is not subject to the impact of differential roller facial contour, and operating efficiency is high, can reach the requirement of fineness Ra≤0.6.
Accompanying drawing explanation:
Fig. 1 is the structural representation of Corrugator roller surface polishing machine of the present utility model.
The specific embodiment:
Embodiment 1:
As shown in Figure 1, Corrugator roller surface polishing machine of the present utility model, comprise a calibration main shaft 2, a tailstock 6 and two polishing mechanisms, described calibration main shaft 2, tailstock 6 and polishing mechanism are all arranged in a frame 9, wherein, described calibration main shaft 2 is arranged on one end of described frame 9, calibration main shaft 2 is connected with a calibration main shaft drives mechanism, one end of calibration main shaft 2 is provided with chuck, described tailstock 6 is arranged on the other end of frame 9, tailstock 6 is connected with frame 9 by slide rail, chuck on tailstock 6 and calibration main shaft 2 in opposite directions, tailstock 6 is connected with a tailstock driving mechanism, in tailstock 6, be provided with thimble, the central axes of the central axis of thimble and calibration main shaft 2, in frame 9, be provided with two guide rails, the length direction of two described guide rails is all parallel with the central axis of thimble, article two, guide rail is symmetrically distributed in the both sides of the central axis of thimble, described polishing mechanism is arranged on the guide rail described in separately, any one polishing mechanism all comprises a polishing planker 3 separately, a translation mechanism, a buff spindle, a buff spindle driving mechanism 10 and a polishing wheel 4, described buff spindle driving mechanism 10 is arranged on described translation mechanism, translation mechanism is arranged on described polishing planker 3, described buff spindle is connected with buff spindle driving mechanism 10, described polishing wheel 4 is arranged on buff spindle, the Plane of rotation of polishing wheel 4 is parallel with the central axis of thimble or overlap, polishing planker 3 is connected with guide rail by sliding pair, polishing planker 3 is connected with a polishing planker drive unit again, described polishing planker drive unit is arranged in frame 9, in the present embodiment, polishing planker drive unit consists of screw pair and motor 8.
Further, in calibration main shaft drives mechanism, include calibration spindle drive motor and transmission mechanism, the output shaft of calibration spindle drive motor is connected with transmission mechanism, and calibration spindle drive motor is arranged in frame 9.
Further, tailstock driving mechanism comprises a screw pair and a tailstock motor 7, and wherein nut is connected with tailstock 6, and the output shaft of tailstock motor 7 is connected with leading screw, and tailstock motor 7 is arranged in frame 9.
Further, polishing planker drive unit comprises a linear reciprocating mechanism.
Further, the Plane of rotation of the polishing wheel 4 in two polishing mechanisms is arranged in same plane.
Further, on the polishing planker 3 described in any one, be all connected with dust sucting pipeline 5.
Further, the translation mechanism in any one polishing mechanism includes a radially reciprocating mechanism along calibration main shaft 2 and a driving element.
Further, the control end of calibration main shaft drives mechanism, tailstock driving mechanism, translation mechanism and polishing planker drive unit is all connected with a controller 1.
Further, thimble is connected with tailstock 6 by sliding pair, between thimble and tailstock 6, is provided with driving mechanism, and described driving mechanism comprises a driving force input runner.
The operation principle of the present embodiment is: the chuck on calibration main shaft 2 is clamped the spindle nose of Corrugator roller 11 steam sides, tailstock motor 7 drives tailstock 6 to move, after moving to suitable position, rotate the driving force input runner of tailstock 6, regulate the length of thimble to withstand the centre bore of Corrugator roller 11 driving sides, then each position of locked tailstock 6, has completed Corrugator roller 11 clampings that a top one presss from both sides.According to Corrugator roller 11 information of current clamping (number of teeth, roll surface length, roll body steam side end face apart from the length of chuck end face etc.), set the parameter (number of teeth of calibration, the rotating speed of polishing wheel 4, gait of march etc.) of polishing.In polishing process, polishing wheel 4 High Rotation Speeds, the planker of polishing simultaneously drive unit drives 3 walkings of polishing planker, after polishing planker 3 has back and forth been walked once, calibration main shaft 2 rotates, after turning over the angle that goes out according to the Tooth Number Calculation of Corrugator roller 11 roll surfaces, stop, then repeating a polishing process, until the angle that Corrugator roller 11 turns over is more than or equal to 180 degree.In whole process, translation mechanism makes polishing wheel 4 and Corrugator roller 11 surface pressings keep constant, and is not subject to the impact of differential roller facial contour.
Claims (9)
1. a Corrugator roller surface polishing machine, comprise a calibration main shaft, a tailstock and two polishing mechanisms, described calibration main shaft, tailstock and polishing mechanism are all arranged in a frame, it is characterized in that: described calibration main shaft is arranged on one end of described frame, calibration main shaft is connected with a calibration main shaft drives mechanism, one end of calibration main shaft is provided with chuck, described tailstock is arranged on the other end of frame, tailstock is connected with frame by slide rail, chuck on tailstock and calibration main shaft in opposite directions, tailstock is connected with a tailstock driving mechanism, in tailstock, be provided with thimble, the central axes of the central axis of thimble and calibration main shaft, in frame, be provided with two guide rails, the length direction of two described guide rails is all parallel with the central axis of thimble, article two, guide rail is symmetrically distributed in the both sides of the central axis of thimble, described polishing mechanism is arranged on the guide rail described in separately, any one polishing mechanism all comprises a polishing planker separately, a translation mechanism, a buff spindle, a buff spindle driving mechanism and a polishing wheel, described buff spindle driving mechanism is arranged on described translation mechanism, translation mechanism is arranged on described polishing planker, described buff spindle is connected with buff spindle driving mechanism, described polishing wheel is arranged on buff spindle, the Plane of rotation of polishing wheel is parallel with the central axis of thimble or overlap, polishing planker is connected with guide rail by sliding pair, polishing planker is connected with a polishing planker drive unit again, described polishing planker drive unit is arranged in frame.
2. Corrugator roller surface polishing machine as claimed in claim 1, it is characterized in that: in calibration main shaft drives mechanism, include calibration spindle drive motor and transmission mechanism, the output shaft of calibration spindle drive motor is connected with transmission mechanism, and calibration spindle drive motor is arranged in frame.
3. Corrugator roller surface polishing machine as claimed in claim 1, it is characterized in that: tailstock driving mechanism comprises a screw pair and a tailstock motor, wherein nut is connected with tailstock, and the output shaft of tailstock motor is connected with leading screw, and tailstock motor is arranged in frame.
4. Corrugator roller surface polishing machine as claimed in claim 1, is characterized in that: polishing planker drive unit comprises a linear reciprocating mechanism.
5. Corrugator roller surface polishing machine as claimed in claim 1, is characterized in that: the Plane of rotation of the polishing wheel in two polishing mechanisms is arranged in same plane.
6. Corrugator roller surface polishing machine as claimed in claim 1, is characterized in that: on the polishing planker described in any one, be all connected with dust sucting pipeline.
7. Corrugator roller surface polishing machine as claimed in claim 1, is characterized in that: the translation mechanism in any one polishing mechanism includes a radially reciprocating mechanism along calibration main shaft and a driving element.
8. Corrugator roller surface polishing machine as claimed in claim 1, is characterized in that: the control end of calibration main shaft drives mechanism, tailstock driving mechanism, translation mechanism and polishing planker drive unit is all connected with a controller.
9. Corrugator roller surface polishing machine as claimed in claim 1, is characterized in that: thimble is connected with tailstock by sliding pair, between thimble and tailstock, is provided with driving mechanism, and described driving mechanism comprises a driving force input runner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320685921.7U CN203527237U (en) | 2013-10-31 | 2013-10-31 | Corrugated roller surface polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320685921.7U CN203527237U (en) | 2013-10-31 | 2013-10-31 | Corrugated roller surface polishing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203527237U true CN203527237U (en) | 2014-04-09 |
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ID=50413498
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320685921.7U Expired - Lifetime CN203527237U (en) | 2013-10-31 | 2013-10-31 | Corrugated roller surface polishing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203527237U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002612A (en) * | 2016-07-26 | 2016-10-12 | 江苏建筑职业技术学院 | Outer circle polishing device for aluminum alloy thin-wall water pipe |
| CN106271361A (en) * | 2016-10-17 | 2017-01-04 | 常州信息职业技术学院 | A kind of cylinder longitudinal seam polisher of living |
| CN107052716A (en) * | 2017-03-31 | 2017-08-18 | 安徽再制造工程设计中心有限公司 | Tungsten carbide Corrugator roller manufacturing process |
| CN109531349A (en) * | 2018-11-16 | 2019-03-29 | 东莞协旭机械有限公司 | A kind of Corrugated Roller Grinding Machine |
| CN109591205A (en) * | 2018-12-13 | 2019-04-09 | 长沙新麓机床制造有限公司 | A kind of ceramic tube cutting equipment |
| CN111070046A (en) * | 2019-12-28 | 2020-04-28 | 安徽楚江科技新材料股份有限公司 | Roll grinding device for mirror surface copper strip |
-
2013
- 2013-10-31 CN CN201320685921.7U patent/CN203527237U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106002612A (en) * | 2016-07-26 | 2016-10-12 | 江苏建筑职业技术学院 | Outer circle polishing device for aluminum alloy thin-wall water pipe |
| CN106271361A (en) * | 2016-10-17 | 2017-01-04 | 常州信息职业技术学院 | A kind of cylinder longitudinal seam polisher of living |
| CN106271361B (en) * | 2016-10-17 | 2018-08-03 | 常州信息职业技术学院 | A kind of movable post body longitudinal seam sander |
| CN107052716A (en) * | 2017-03-31 | 2017-08-18 | 安徽再制造工程设计中心有限公司 | Tungsten carbide Corrugator roller manufacturing process |
| CN109531349A (en) * | 2018-11-16 | 2019-03-29 | 东莞协旭机械有限公司 | A kind of Corrugated Roller Grinding Machine |
| CN109591205A (en) * | 2018-12-13 | 2019-04-09 | 长沙新麓机床制造有限公司 | A kind of ceramic tube cutting equipment |
| CN111070046A (en) * | 2019-12-28 | 2020-04-28 | 安徽楚江科技新材料股份有限公司 | Roll grinding device for mirror surface copper strip |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140409 |
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| CX01 | Expiry of patent term |