CN203526808U - Semi-automatic production line for lock catch fusion welding - Google Patents
Semi-automatic production line for lock catch fusion welding Download PDFInfo
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- CN203526808U CN203526808U CN201320575767.8U CN201320575767U CN203526808U CN 203526808 U CN203526808 U CN 203526808U CN 201320575767 U CN201320575767 U CN 201320575767U CN 203526808 U CN203526808 U CN 203526808U
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- discharging
- feeding
- mechanical arm
- cylinder
- snap close
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Abstract
The utility model discloses a semi-automatic production line for lock catch fusion welding. The production line comprises a fusion welding device (1) located in the middle of the production line, the left side of the fusion welding device (1) is provided with a vibrating feeding rail (2), a feeding manipulator (3) is disposed above the vibrating feeding rail (2), the right side of the fusion welding device (1) is provided with a cooling table (4), a detection mechanism (5) is arranged on the rear side of the cooling table (4), a discharging manipulator (6) is arranged above the detection mechanism (5), a discharging rail (7) is disposed at the rear end of the detection mechanism (5), and the tail end of the discharging rail (7) is provided with a discharging opening (8). The semi-automatic production line achieves the situation that one machine can achieve fusion welding, quality detection, batch number printing and other functions, so that manual output is reduced, production cost of lock catches is reduced, benefits of enterprises are increased, and market competitiveness of the enterprises is greatly improved.
Description
Technical field
The utility model relates to the semi-automatic production line of a kind of snap close melting welding, belongs to automobile snap close production equipment technical field.
Background technology
Before this utilization, the production status of snap close is: manually the snap close for the treatment of melting welding is placed on melting welding fixture, after snap close melting welding completes, then through the artificial fixture that uses, the good snap close of melting welding is taken off from melting welding fixture, then putting into another one snap close to be processed, so go round and begin again.Just there is a problem in this, the speed speed of processing snap close is by manually determining, production efficiency reduces greatly, if require workman's speed production efficiency, for a long time words workman there will be work fatigue unavoidably, and the snap close of the producing detection that often will carry out perpendicularity and height to it after a while, has greatly affected its production efficiency, and in whole production process, need a plurality of personnel collaborative work simultaneously.
Summary of the invention
The purpose of this utility model is: provide a kind of snap close melting welding semi-automatic production line, it is low that the existing snap close manufacturing machine using at present of solution exists production efficiency, in production process, cannot carry out the problems such as corresponding data detection.
The technical solution of the utility model: the semi-automatic production line of a kind of snap close melting welding, include fusion welding device, fusion welding device is positioned at streamline middle part, in fusion welding device left side, vibration feeding track is installed, above vibration feeding track, feeding mechanical hand is installed, on fusion welding device right side, be provided with cooling bench, testing agency is installed after cooling bench, discharging manipulator is installed above testing agency, and testing agency rear end is provided with discharging track, and discharging track end is discharging opening.
The above-mentioned semi-automatic production line of snap close melting welding, described discharging track end top is provided with marking mechanism.
The above-mentioned semi-automatic production line of snap close melting welding, described feeding mechanical hand includes feeding mechanical arm, feeding claw is installed on feeding mechanical arm, feeding claw is connected with feeding finger-type cylinder, feeding mechanical arm the place ahead is provided with feeding scraping wings, feeding mechanical arm is connected with feeding mechanical arm horizontal air cylinder, and feeding mechanical arm vertical cylinder is also installed on mechanical jib, and mechanical jib rear end is provided with feeding mechanical hand horizontal air cylinder.
The above-mentioned semi-automatic production line of snap close melting welding, described testing agency includes detection of vertical degree mechanism, is provided with detects height mechanism in detection of vertical degree mechanism rear end.
The above-mentioned semi-automatic production line of snap close melting welding, described discharging machinery hand comprises discharging mechanical arm, discharging mechanical arm front end is provided with discharging claw, discharging claw is connected with discharging finger-type cylinder, discharging mechanical arm middle part is provided with transition cylinder, transition cylinder right side is provided with discharging mechanical arm vertical cylinder, discharging mechanical arm tail end is provided with discharging manipulator horizontal air cylinder, clamping cylinder and discharging scraping wings cylinder are installed before discharging manipulator horizontal air cylinder, and discharging scraping wings cylinder is positioned at clamping cylinder right side.
The beneficial effects of the utility model: compared with prior art, the utlity model has following advantage: only need manually to treat that melting welding snap close is placed on feeding track, and this feeding track can be placed 20 snap closes, 1 workman can give 2 machines material loading simultaneously simultaneously, other operations all can realize automation mechanized operation, have greatly improved the production efficiency of snap close; And this machinery can be realized perpendicularity detection and the height detection of 100% pair of part, and by defective category filter, the statistics of carrying out wherein, be convenient to actual production situation to monitor in real time, the disqualification rate of product is effectively controlled, and can also carries out batch number printing to qualified finished product, a machine can be realized multiple use, thereby reduced artificial output, reduce the production cost of snap close, increased the income of enterprise, greatly improved the market competitiveness of enterprise.
Accompanying drawing explanation
Accompanying drawing 1 is main TV structure schematic diagram of the present utility model;
Accompanying drawing 3 is feeding mechanical hand structural representation of the present utility model;
Accompanying drawing 4 is discharging manipulator structural representation of the present utility model;
Reference numeral: 1-fusion welding device, 2-vibration feeding track, 3-feeding mechanical hand, 31-feeding mechanical arm, 32-feeding claw, 33-feeding finger-type cylinder, 34-feeding scraping wings, 35-feeding mechanical arm horizontal air cylinder, 36-feeding mechanical arm vertical cylinder, 37-feeding mechanical hand horizontal air cylinder, 4-cooling bench, 5-testing agency, 51-detection of vertical degree mechanism, 52-detects height mechanism, 6-discharging manipulator, 61-discharging mechanical arm, 62-discharging claw, 63-discharging finger-type cylinder, 64-transition cylinder, 65-discharging mechanical arm vertical cylinder, 66-discharging manipulator horizontal air cylinder, 67-clamping cylinder, 68-discharging scraping wings cylinder, 69-discharging scraping wings, 7-discharging track, 8-discharging opening, 9-marking mechanism.
The specific embodiment
Embodiment of the present utility model: the semi-automatic production line of a kind of snap close snap close melting welding, as shown in attached Fig. 1 and 2, include fusion welding device 1, fusion welding device 1 is positioned at whole streamline middle part, in fusion welding device 1 left side, vibration feeding track 2 is installed, feeding mechanical hand 3 is installed above vibration feeding track 2, on fusion welding device 1 right side, be provided with cooling bench 4, cooling bench 4 is provided with testing agency 5 below, discharging manipulator 6 is installed above testing agency 5, testing agency 5 rear ends are provided with discharging track 7, and discharging track 7 ends are discharging opening 8.
These discharging track 7 end tops are provided with marking mechanism 9.
The feeding mechanical hand 3 of this utility model as shown in Figure 3, include feeding mechanical arm 31, feeding claw 32 is installed on feeding mechanical arm 31, feeding claw 32 is connected with feeding finger-type cylinder 33, feeding mechanical arm 31 the place aheads are provided with feeding scraping wings 34, feeding mechanical arm 31 is connected with feeding mechanical arm horizontal air cylinder 35, and feeding mechanical arm vertical cylinder 36 is also installed on mechanical jib, and mechanical jib rear end is provided with feeding mechanical hand horizontal air cylinder 37.
The testing agency 5 of this utility model mainly includes detection of vertical degree mechanism 51, is provided with detects height mechanism 52 in detection of vertical degree mechanism 51 rear ends.
The discharging manipulator 6 of this utility model as shown in Figure 4, comprise discharging mechanical arm 61, discharging mechanical arm 61 front ends are provided with discharging claw 62, discharging claw 62 is connected with discharging finger-type cylinder 63, discharging mechanical arm 61 middle parts are provided with transition cylinder 64, transition cylinder 64 right sides are provided with discharging mechanical arm vertical cylinder 65, discharging mechanical arm 61 ends are provided with discharging manipulator horizontal air cylinder 66, clamping cylinder 67 and scraping wings cylinder 68 are installed before discharging manipulator horizontal air cylinder 66, and scraping wings cylinder 68 is positioned at clamping cylinder 67 right sides.
Practical this utility model adds man-hour to snap close, first manually the snap close for the treatment of melting welding is placed on vibration feeding track 2, this track can sequentially be placed 1~20 snap close to be processed, below vibration feeding track 2, being provided with 1 directly shakes, this directly shakes and can automatically snap close be delivered to vibration feeding track 2 front ends, namely feeding finger-type cylinder 33 lower ends.
Now whole feeding mechanical hand 3 effects, first 36 effects of feeding mechanical arm vertical cylinder decline whole feeding mechanical arm 31, feeding claw 32 clamps snap close to be processed under the effect of feeding finger-type cylinder 33, then mechanical arm vertical cylinder 36 is controlled 31 risings of feeding mechanical arm, now feeding mechanical arm horizontal air cylinder 35 effects, promoting whole feeding mechanical arm 31 protracts, the feeding scraping wings 34 that feeding mechanical arm 31 front ends are installed moves to fusion welding device 1 a distance, left side, after processed the getting well of snap close to be processed of fusion welding device 1 interior placement, feeding mechanical hand horizontal air cylinder 37 can promote whole feeding mechanical hand 3 and move ahead, the snap close that feeding scraping wings 34 in fusion welding device 1 side has processed in understanding fusion welding device 1 pushes away origin-location, meanwhile, feeding claw 32 latches in to be processed after clamping under the effect of feeding mechanical hand horizontal air cylinder 37, deliver to fusion welding device 1 place, feeding claw 32 unclamps under the effect of feeding finger-type cylinder 33, snap close to be processed falls to fusion welding device 1 place.Then feeding mechanical hand horizontal air cylinder 37 drives feeding mechanical hand 3 to retreat, and feeding mechanical arm horizontal air cylinder 35 retreats feeding mechanical arm 31, and the feeding process of 1 snap close to be processed finishes.
In the time of feeding mechanical hand 3 effect, the discharging manipulator 6 that is positioned at fusion welding device 1 right side also acts on, discharging mechanical arm 61 moves to fusion welding device 1 direction under the effect of discharging manipulator horizontal air cylinder 66, discharging claw 62 is mobile fusion welding device 1 right side just, namely the snap close of feeding scraping wings 34 after pushing away directly over, now discharging mechanical arm vertical cylinder 65 is descending, make discharging claw 62 just clamp snap close, now transition cylinder 64 is just in cooling bench 4 these positions, transition cylinder 64 can drive clamp clamps to be placed on cooling bench 4, to carry out cooling snap close, because temperature when latching in melting welding is very high, in order to make it cooling fast, therefore miniature air-cooled device is installed at cooling bench 4, can rapidly snap close and corresponding fixture temperature be controlled to 80 ° below C.After snap close on discharging claw 62 clamping snap closes and cooling bench is clamped simultaneously, whole discharging mechanical arm 61 is up, then under the effect of discharging manipulator horizontal air cylinder 66, retreat, the snap close that discharging claw 62 can be clamped is put into cooling bench 4 places and is carried out coolingly, and the fixture that simultaneously transition cylinder 64 is controlled moves to detection of vertical degree mechanism 51 positions by the snap close of clamping from cooling bench.
When transition cylinder 64 moves ahead while moving to cooling bench with discharging mechanical arm 61, clamping cylinder 67 is also just in detection of vertical degree mechanism 51 tops, position, whether the snap close that is now placed on detection of vertical degree mechanism 51 positions can be detected its perpendicularity qualified, clamping cylinder 67 is descending, make the fixture of clamping cylinder 67 correspondences just clamp snap close, when whole discharging mechanical arm 61 is gone afterwards under 66 effects of discharging manipulator horizontal air cylinder, the fixture of clamping cylinder 67 correspondences can move to discharging track 7 front ends from detection of vertical degree mechanism 51 positions by the snap close of clamping, in moving process, snap close can be through detecting height mechanism 52 positions, whether thereby be detected it highly qualified.
Whole discharging track 7 is comprised of 2 sections of trapped orbits and one section of track that can move left and right, and shiftable track is between 2 end trapped orbits.When the fixture of clamping cylinder 67 correspondences is put with discharging track 7 front end by snap close, detection of vertical degree mechanism 51 and detect result feedback that height mechanism 52 can be detected in system, then system can be controlled whether deflection of shiftable track according to the information feeding back.When snap close perpendicularity and height detection are all qualified, 2 sections of trapped orbits and moving track form the track being communicated with, in the time of whole discharging mechanical arm 61 rear row, discharging scraping wings cylinder 68 is descending, promoting whole discharging scraping wings 69 moves down, make it just be positioned at the snap close front end of discharging track 7 front ends, then along with the rear row of whole discharging manipulator 6, discharging scraping wings 69 can be pushed to snap close the end of discharging track 7 from the front end of discharging track 7, the snap close that now snap close in terminal position place can just be pushed through pushes in the slideway of discharging opening 8 correspondences, thereby fall in pulp-collecting box.If be detected as defective work when latching in through detection of vertical degree mechanism 51 or detecting height mechanism 52, when snap close is placed on the front end of discharging track 7, moving track can be offset to the left or to the right, and this discharging track 7 cannot be linked up.When discharging scraping wings 69 pushes snap close, snap close can fall in defective work collecting box from cavity corresponding to shiftable track position.
When snap close is pushed to discharging track 7 end by discharging scraping wings 69, the marking mechanism 9 that install discharging track 7 end tops can carry out batch number printing to lock part.
Claims (5)
1. the semi-automatic production line of snap close melting welding, it is characterized in that: include fusion welding device (1), fusion welding device (1) is positioned at streamline middle part, in fusion welding device (1) left side, vibration feeding track (2) is installed, in vibration feeding track (2) top, feeding mechanical hand (3) is installed, on fusion welding device (1) right side, be provided with cooling bench (4), cooling bench (4) is provided with testing agency (5) below, in testing agency (5) top, discharging manipulator (6) is installed, testing agency (5) rear end is provided with discharging track (7), discharging track (7) end is discharging opening (8).
2. the semi-automatic production line of snap close melting welding according to claim 1, is characterized in that: described discharging track (7) end top is provided with marking mechanism (9).
3. the semi-automatic production line of snap close melting welding according to claim 1, it is characterized in that: described feeding mechanical hand (3) includes feeding mechanical arm (31), feeding claw (32) is installed on feeding mechanical arm (31), feeding claw (32) is connected with feeding finger-type cylinder (33), feeding mechanical arm (31) the place ahead is provided with feeding scraping wings (34), feeding mechanical arm (31) is connected with feeding mechanical arm horizontal air cylinder (35), feeding mechanical arm vertical cylinder (36) is also installed on mechanical jib, machinery jib rear end is provided with feeding mechanical hand horizontal air cylinder (37).
4. the semi-automatic production line of snap close melting welding according to claim 1, is characterized in that: described testing agency (5) includes detection of vertical degree mechanism (51), is provided with detects height mechanism (52) in detection of vertical degree mechanism (51) rear end.
5. the semi-automatic production line of snap close melting welding according to claim 1, it is characterized in that: described discharging manipulator (6) comprises discharging mechanical arm (61), discharging mechanical arm (61) front end is provided with discharging claw (62), discharging claw (62) is connected with discharging finger-type cylinder (63), discharging mechanical arm (61) middle part is provided with transition cylinder (64), transition cylinder (64) right side is provided with discharging mechanical arm vertical cylinder (65), discharging mechanical arm (61) end is provided with discharging manipulator horizontal air cylinder (66), front clamping cylinder (67) and the discharging scraping wings cylinder (68) of being provided with of discharging manipulator horizontal air cylinder (66), discharging scraping wings cylinder (68) is positioned at clamping cylinder (67) right side.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320575767.8U CN203526808U (en) | 2013-09-17 | 2013-09-17 | Semi-automatic production line for lock catch fusion welding |
Applications Claiming Priority (1)
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CN201320575767.8U CN203526808U (en) | 2013-09-17 | 2013-09-17 | Semi-automatic production line for lock catch fusion welding |
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CN203526808U true CN203526808U (en) | 2014-04-09 |
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CN201320575767.8U Expired - Fee Related CN203526808U (en) | 2013-09-17 | 2013-09-17 | Semi-automatic production line for lock catch fusion welding |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106863670A (en) * | 2017-03-27 | 2017-06-20 | 成都蒲江珂贤科技有限公司 | A kind of rubber parts cools down rapid forming equipment |
-
2013
- 2013-09-17 CN CN201320575767.8U patent/CN203526808U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106863670A (en) * | 2017-03-27 | 2017-06-20 | 成都蒲江珂贤科技有限公司 | A kind of rubber parts cools down rapid forming equipment |
CN106863670B (en) * | 2017-03-27 | 2019-01-04 | 宁海县健牌汽车部件有限公司 | A kind of cooling rapid forming equipment of rubber parts |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140409 Termination date: 20150917 |
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EXPY | Termination of patent right or utility model |