CN203519115U - Online monitoring system for precision of tobacco feeding and perfuming flowmeter - Google Patents
Online monitoring system for precision of tobacco feeding and perfuming flowmeter Download PDFInfo
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- CN203519115U CN203519115U CN201320360302.0U CN201320360302U CN203519115U CN 203519115 U CN203519115 U CN 203519115U CN 201320360302 U CN201320360302 U CN 201320360302U CN 203519115 U CN203519115 U CN 203519115U
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- flowmeter
- monitoring system
- perfuming
- weight sensor
- data analysis
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Abstract
The utility model discloses an online monitoring system for the precision of a tobacco feeding and perfuming flowmeter. The online monitoring system comprises a material storage tank, a supporting frame, a weight sensor, a perfume conveying pipeline, a gear pump, the flowmeter, a data analysis module and a control device. The supporting frame is arranged below the material storage tank, the weight sensor is arranged below the supporting frame, a material outlet of the material storage tank is connected with the perfume conveying pipeline, the conveying pipeline is connected with the gear pump, the conveying pipeline is connected with the flowmeter, and the flowmeter and the weight sensor are connected with the data analysis module and the control device. Through the online monitoring system for the precision of the tobacco feeding and perfuming flowmeter, the accumulative increment of the flowmeter and the weight decrement of the material storage tank output by the weight sensor can be automatically acquired, and through data processing of the data analysis system, the precision of the flowmeter can be analyzed and monitored with a statistical process control tool. The online monitoring system can perform automatic and fast monitoring, the precision of the flowmeter can be monitored in good time with the statistical process control tool, and thus the online monitoring system can have the preventive maintenance function.
Description
Technical field
The utility model belongs to technical field of tobacco, relates in particular to a kind of tobacco charging, the monitoring of perfuming flowmeter accuracy.
Background technology
At present tobacco business to tobacco feed in raw material, addition relies on flowmeter to control during perfuming, in order to guarantee the interpolation precision of spices, essence, must guarantee reinforced flowmeter metering accuracy.In order to guarantee flowmeter accuracy, common method has at present: (one) periodic point detecting method, at the intermittence producing, make water or spices, and after weighing, by flowmeter, measure again, carry out the precision of calculated flow rate meter, each spot check time is longer, and impact is produced.(2) have the employing flowmeter that regularly will feed in raw material to disassemble, deliver to metering specialized department and examine and determine, but reinforced flowmeter installing/dismounting is very difficult, and long impact of cycle is produced.(3) reinforced, perfuming is first weighed to spices, essence before producing, after finishing, production more remaining spices, essence are weighed, utilize both weight differences and flowmeter displayed value to monitor flowmeter accuracy, although the method can not affect production, but belong to later stage monitoring, once flowmeter accuracy goes wrong, must cause hidden danger of quality.Above-mentioned all cannot be in good time to the precision of flowmeter monitor, analysis and preventative warning.
Utility model content
This programme has been invented a kind of tobacco charging, perfuming flowmeter accuracy on-line monitoring system.
The utility model is to realize like this, tobacco charging, a perfuming flowmeter accuracy on-line monitoring system, described tobacco charging, perfuming flowmeter accuracy on-line monitoring system comprise: material-storage jar, bracing frame, weight sensor, spices transfer pipeline, gear-type pump, flowmeter, data analysis module, control device;
Described material-storage jar below is provided with support frame as described above, support frame as described above below arranges described weight sensor, described material-storage jar material delivery outlet connects spices transfer pipeline, described spices transfer pipeline connects described gear-type pump, described spices transfer pipeline connects described flowmeter, and described flowmeter is connected described data analysis module and control device with weight sensor.
Further, described material-storage jar material delivery outlet is connected with spices transfer pipeline by being flexible coupling.
Further, described flowmeter and weight sensor sensed data are by cable connection data analysis module and control device.
Further, described data analysis module is by transmitting the amount of accumulating and two groups of data processings of material-storage jar weight reduction of the flowmeter coming.
The utility model provides a kind of tobacco charging, perfuming flowmeter accuracy on-line monitoring system, reinforced, after perfuming is produced and is started, spices or essence from material-storage jar material delivery outlet by being flexible coupling through gear-type pump, flowmeter enters reinforced again, Perfuming machine, the amount of accumulating of flowmeter (Δ M) and material-storage jar weight reduction (Δ G) data-signal transfer to data analysis module, data analysis module is processed calculated flow rate meter precision to two groups, utilize statistical Process Control (SPC) instrument to monitor flowmeter accuracy, analyze, when occurring that tendency departs from standard state, control system issue is reported to the police, control system issue halt command when serious, stop producing.This system can show tobacco charging, perfuming flowmeter accuracy are realized to on-line monitoring, reduces manpower, reduces spot check to the impact of producing, and utilizes statistical Process Control tool analysis simultaneously, can play precision and depart from preventative warning.
Accompanying drawing explanation
Fig. 1 is the tobacco charging providing of the utility model embodiment, the structural representation of perfuming flowmeter accuracy on-line monitoring system.
In figure: 1, material-storage jar; 2, bracing frame; 3, weight sensor; 4, spices transfer pipeline; 5, gear-type pump; 6, flowmeter; 7, reinforced Perfuming machine; 8, data analysis module; 9, control device.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, following examples, are further elaborated to the utility model.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Fig. 1 shows tobacco charging, the perfuming flowmeter accuracy on-line monitoring system structure that the utility model provides.For convenience of explanation, only show the part relevant to the utility model.
Tobacco charging, a perfuming flowmeter accuracy on-line monitoring system, this tobacco charging, perfuming flowmeter accuracy on-line monitoring system comprise: material-storage jar, bracing frame, weight sensor, spices transfer pipeline, gear-type pump, flowmeter, data analysis module, control device;
Material-storage jar below is provided with bracing frame, bracing frame below arranges weight sensor, and material-storage jar material delivery outlet connects spices transfer pipeline, spices transfer pipeline connection teeth wheel pump, spices transfer pipeline connection traffic meter, flowmeter and weight sensor connection data analysis module and control device.
As a prioritization scheme of the utility model embodiment, material-storage jar material delivery outlet is connected with spices transfer pipeline by being flexible coupling.
As a prioritization scheme of the utility model embodiment, flowmeter and weight sensor sensed data are by cable connection data analysis module and control device.
As a prioritization scheme of the utility model embodiment, data analysis module is by transmitting the amount of accumulating and two groups of data processings of material-storage jar weight reduction of the flowmeter coming.
Below in conjunction with drawings and the specific embodiments, application principle of the present utility model is further described.
As shown in Figure 1, the utility model tobacco is fed in raw material, perfuming is when produce, and flowmeter measuring accuracy is carried out to on-line monitoring, and the method comprises the following steps:
The first step, the spices (essence) that will add add below with the material-storage jar 1 of weight sensor 3;
Second step, reinforced, flavoring system are started working, and carry out pre-filledly, and gear-type pump 5 runnings, are pressed into pipeline spices (essence), one-way valve opens, and time delay certain hour, pre-filled completing, system enters the material state for the treatment of;
The 3rd step, data analysis module 8 gather spices (essence) the cumulative amount M of state down-off meter record to be expected
0weight G with material-storage jar 1 body below weight sensor 3 transmission
0;
When the 4th step, the reinforced formal punishment in advance of (perfuming) system, control device 9 starts reinforced (perfuming) pump, and flowmeter 6 starts to record instantaneous delivery L (x) and the cumulative amount M of spices (essence);
The weight Gi of spices (essence) the cumulative amount Mi of the 5th step, data analysis module 8 timing acquiring flowmeter 6 records and material-storage jar 1 body below weight sensor 3 inductions (i=1,2,3......n);
The 6th step, data analysis module 8 carry out flowmeter accuracy,
, wherein δ i be flowmeter 6 precision (i=1,2,3......n);
The 7th step, utilize the process control chart in statistical Process Control (SPC) instrument to carry out preventative slave mode analysis to flowmeter 6 precision, when departing from, this analysis result be sent to control device 9,
The 8th step, control device 9 depart from the state order of severity, output alarm or halt command according to flowmeter 6 precision skies.
Tobacco charging, a perfuming flowmeter accuracy on-line monitoring system, by material-storage jar 1 (storing the spices or the essence that use); Its below is provided with at least one bracing frame 2 (being 1～4 depending on tank body size bracing frame); Each bracing frame 2 below is provided with weight sensor 3; Material-storage jar 1 material delivery outlet is connected with spices (essence) transfer pipeline 4 by being flexible coupling; Spices transfer pipeline 4 connects and adds gear-type pump 5; The rear transfer pipeline connection traffic of gear-type pump 5 meter 6 enters reinforced, Perfuming machine 7 again; Flowmeter 6 continuous datas and weight sensor 3 sensed data are by cable access data analysis module 8 and control device 9.
Reinforced, after perfuming is produced and is started, spices or essence are put into material-storage jar 1, by being flexible coupling through gear-type pump 5 of delivery outlet, flowmeter 6 enters reinforced again, Perfuming machine 7, the amount of accumulating of flowmeter 6 (Δ M) and material-storage jar 1 weight reduction (Δ G) data-signal transfer to data analysis module 8, 8 pairs two groups processing calculated flow rate meter 6 precision of data analysis module, utilize the process control chart of statistical Process Control (SPC) instrument to monitor flowmeter accuracy, analyze, when occurring that tendency departs from standard state, control system issue is reported to the police, control system issue halt command when serious, stop producing.This system can show tobacco charging, perfuming flowmeter 6 precision are realized to on-line monitoring, reduces manpower, reduces spot check to the impact of producing, and utilizes statistical Process Control tool analysis simultaneously, can play precision and depart from preventative warning.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (4)
1. a tobacco charging, perfuming flowmeter accuracy on-line monitoring system, it is characterized in that, described tobacco charging, perfuming flowmeter accuracy on-line monitoring system comprise: material-storage jar, bracing frame, weight sensor, spices transfer pipeline, gear-type pump, flowmeter, data analysis module, control device;
Described material-storage jar below is provided with support frame as described above, support frame as described above below arranges described weight sensor, described material-storage jar material delivery outlet connects spices transfer pipeline, described spices transfer pipeline connects described gear-type pump, described spices transfer pipeline connects described flowmeter, and described flowmeter is connected described data analysis module and control device with weight sensor.
2. tobacco charging as claimed in claim 1, perfuming flowmeter accuracy on-line monitoring system, is characterized in that, described material-storage jar material delivery outlet is connected with spices transfer pipeline by being flexible coupling.
3. tobacco charging as claimed in claim 1, perfuming flowmeter accuracy on-line monitoring system, is characterized in that, described flowmeter and weight sensor sensed data are by cable connection data analysis module and control device.
4. as tobacco charging as claimed in claim 1, perfuming flowmeter accuracy on-line monitoring system, it is characterized in that, described data analysis module is by transmitting the amount of accumulating and two groups of data processings of material-storage jar weight reduction of the flowmeter coming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320360302.0U CN203519115U (en) | 2013-06-20 | 2013-06-20 | Online monitoring system for precision of tobacco feeding and perfuming flowmeter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320360302.0U CN203519115U (en) | 2013-06-20 | 2013-06-20 | Online monitoring system for precision of tobacco feeding and perfuming flowmeter |
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| Publication Number | Publication Date |
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| CN203519115U true CN203519115U (en) | 2014-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320360302.0U Expired - Lifetime CN203519115U (en) | 2013-06-20 | 2013-06-20 | Online monitoring system for precision of tobacco feeding and perfuming flowmeter |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104261088A (en) * | 2014-08-13 | 2015-01-07 | 上海烟草集团有限责任公司 | Tobacco shred production line automatic drawing and stopping control system and method |
| CN104792643A (en) * | 2015-01-27 | 2015-07-22 | 邸生才 | Feeding /perfuming material liquid content uniformity on-line measuring instrument and on-line control system |
| CN105725254A (en) * | 2016-04-21 | 2016-07-06 | 江苏中烟工业有限责任公司 | Tobacco essence and perfume-applying method based on essence and perfume retention rate |
| CN109619644A (en) * | 2018-12-06 | 2019-04-16 | 河南中烟工业有限责任公司 | A kind of tobacco flavoring charging system abnormal alarm method |
-
2013
- 2013-06-20 CN CN201320360302.0U patent/CN203519115U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104261088A (en) * | 2014-08-13 | 2015-01-07 | 上海烟草集团有限责任公司 | Tobacco shred production line automatic drawing and stopping control system and method |
| CN104261088B (en) * | 2014-08-13 | 2016-08-24 | 上海烟草集团有限责任公司 | Tobacco shred production line automatically draws and stops control system and control method |
| CN104792643A (en) * | 2015-01-27 | 2015-07-22 | 邸生才 | Feeding /perfuming material liquid content uniformity on-line measuring instrument and on-line control system |
| CN104792643B (en) * | 2015-01-27 | 2017-11-24 | 邸生才 | Charging/perfuming liquid hold-up uniformity on-line measurement instrument and its on-line control system |
| CN105725254A (en) * | 2016-04-21 | 2016-07-06 | 江苏中烟工业有限责任公司 | Tobacco essence and perfume-applying method based on essence and perfume retention rate |
| CN105725254B (en) * | 2016-04-21 | 2017-06-23 | 江苏中烟工业有限责任公司 | A kind of tobacco flavoring charging process based on essence and flavoring agent withholding rate |
| CN109619644A (en) * | 2018-12-06 | 2019-04-16 | 河南中烟工业有限责任公司 | A kind of tobacco flavoring charging system abnormal alarm method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: CHONGQING TOBACCO FACTORY, CHONGQING TOBACCO INDUS Free format text: FORMER OWNER: ZHENG LIFENG Effective date: 20140530 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20140530 Address after: 400061 marble stone in South Bank of Chongqing City Patentee after: CHONGQING CIGARETTE FACTORY OF CHONGQING TOBACCO INDUSTRY CO.,LTD. Address before: 400061 No. 589, Tu Shan Road, Nan'an District, Chongqing Patentee before: Zheng Lifeng |
|
| CX01 | Expiry of patent term |
Granted publication date: 20140402 |
|
| CX01 | Expiry of patent term |