CN203510602U - Full-automatic embedding piece transporting system of horizontal injection press - Google Patents
Full-automatic embedding piece transporting system of horizontal injection press Download PDFInfo
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- CN203510602U CN203510602U CN201320407812.9U CN201320407812U CN203510602U CN 203510602 U CN203510602 U CN 203510602U CN 201320407812 U CN201320407812 U CN 201320407812U CN 203510602 U CN203510602 U CN 203510602U
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- charging tray
- dummy slider
- injection press
- horizontal injection
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Abstract
The utility model relates to a full-automatic embedding piece transporting system of a horizontal injection press. The system is used for shearing a belt-shaped material piece wound on a tray into a plurality of single embedding pieces, transporting the embedding pieces into the horizontal injection press, and withdrawing injected finished products. The system comprises a material transporting frame, a material guiding groove, a material shearing mechanism, a material transporting mechanism, a finished product withdrawing mechanism and the like. Two coils of materials belts are simultaneously suspended on a material frame, and the material belts enter into the shearing mechanism after being loosened by the material guiding groove; the material belts are shorn into two embedding pieces by the shearing mechanism once; the four embedding pieces are transported into the injection press by the material transporting mechanism once, the material transporting mechanism can move along three directions including X direction, Y direction and Z direction, and a material grasping suction cup support in vertical status can be overturned into horizontal status. After the system is adopted, full-automatic material transportation can be realized, and the production efficiency and quality of products can be obviously improved.
Description
Technical field
The utility model relates to a kind of sheet system of sending, and especially relates to a kind of horizontal injection press full-automatic feeding dummy slider system.
Background technology
Injection molding process, by the mode of artificial blowing, working (machining) efficiency is low, and for the dummy slider being applied in electronic product, its injection molding process has higher requirement.Therefore be necessary that a kind of horizontal injection press full-automatic feeding of utility model dummy slider system carries out dummy slider conveying.This system feeding process is that manipulator carries out feeding, can carry out automatically controlling to manipulator making it according to pre-provisioning request, carry dummy slider.The full-automatic loading and unloading system automaticity of horizontal injection press is high, can be alleviating manual labor, improve working conditions and keep the safety in production, improve production efficiency, stabilized product quality, the rate of reducing the number of rejects and seconds of injection moulding machine, the aspects such as competitiveness that reduce production costs, strengthen enterprise play and important effect.
Public affairs number are that the utility model patent of CN101259592B provides small-sized workpiece automatically feeding system, this feed system includes the pedestal of vibrating disk, feed channel and setting, rotating shaft on being provided with on pedestal, lower rotary shaft, at least one of them is driven by driving mechanism for upper rotating shaft, lower rotary shaft, end to end a plurality of hoppers form hopper row, and hopper row are walked around rotating shaft, lower rotary shaft the transmission that can circulate under the effect of driving mechanism; The discharging opening of vibrating disk is near the ascent stage of hopper row, and feed channel is provided with material road import, the outlet of material road, and material road import is near the descending branch of hopper row.
Public affairs number are that the utility model patent of CN1967887A provides vertical LED feed system, this feed system comprises frame and is arranged on the elevating mechanism in this frame, switching mechanism and head-grasping mechanism, this head-grasping mechanism vertical lifting of this elevating mechanism transmission, this head-grasping mechanism has first, second makes motion block, this switching mechanism comprises first, the second returning face plate, this is first years old, the second returning face plate is all rotatably arranged in frame by back shaft, this first returning face plate has the first forced section and the first clamping part, this second returning face plate has the second forced section and the second clamping part, this head-grasping mechanism has and is respectively used to promote first, the second returning face plate upset first, second makes motion block, this is first years old, the second forced section is positioned at respectively first, second does on the movement locus of motion block.This feed system can be turned to vertical state by the LED support in level, so that output to follow-up welding post.
Utility model content
The purpose of this utility model is exactly to provide a kind of horizontal injection press full-automatic feeding dummy slider system that significantly improves security, production efficiency and product quality in order to overcome the defect of above-mentioned prior art existence.
The purpose of this utility model can be achieved through the following technical solutions:
A horizontal injection press full-automatic feeding dummy slider system, this full-automatic feeding dummy slider system is cut into single dummy slider by the material strip being wound on charging tray, sends into horizontal injection press, and the finished product of injection formed is taken out, and system architecture comprises:
Bin: top is connected with two charging trays through charging tray stent support, is wound around the material strip that needs shearing on charging tray;
Deflector chute: two double track deflector chutes, be positioned at the sidepiece of bin, first deflector chute is connected to sensor, position that can sensing material strip, the inside of second deflector chute is provided with motor and gear, shifts material strip onto follow-up cutting machine structure;
Cutting machine structure: comprise and be arranged on cutter and the cylinder of cutting in charging tray, once shear two dummy sliders;
Feed mechanism: the slide unit that the slide unit that two directions Xs slide, two Y-directions are slided, the slide unit that Z direction is slided, one can 90 degree scopes rotations material grasping dish paw.
More specifically, horizontal injection press full-automatic feeding dummy slider system comprises bin, charging tray, charging tray servomotor, charging tray sliding bar, stand, deflector chute one, deflector chute two, guide motor, cuts charging tray, cuts material cylinder, feeding dish, feeding cylinder, feeding motor, feeding dish guide rail, dummy slider receiver, receiver vacuum sucker, dummy slider receiver guide rail, dummy slider connect material motor, dummy slider material grasping sucker, finished product material grasping sucker, material grasping dish, upset servomotor, material grasping dish guide rail one, material grasping dish guide rail two, material grasping dish guide rail three and 3 material grasping servomotors.
Charging tray sliding bar is set on described bin, and described charging tray support is slidably connected on charging tray sliding bar, and described charging tray is connected with spring damping mechanism by charging tray driven by servomotor.
Described bin is provided with weight stack, and this weight stack is connected with described charging tray support.
Two deflector chutes form a loop, and first deflector chute connects 24V voltage, second deflector chute ground connection, SRE coil between two deflector chutes.
In second described deflector chute, be provided with gear and guide motor, guide motor driven gear rotates, and needs the material strip of shearing to deliver to and cut in charging tray under the effect of gear.
Described cutting is provided with cutter, buffer substrate tablet and cuts material cylinder in charging tray, material cylinder is controlled buffer substrate tablet and cutter moves upward simultaneously in described cutting, and buffer substrate tablet first arrives top, and material strip is fixed, and when cutter arrives top, just material strip is cut into tablet.
On described material strip, offer locating hole.
Described feed mechanism also comprises two cylinders and multichannel vacuum absorption device, and the slide unit that described cylinder is arranged on respectively a directions X slip promotes material grasping dish paw along directions X slip and is arranged on the upset of controlling paw on material grasping dish paw.
Described vacuum absorption device is set up vacuum when taking out the dummy slider of shearing, and destroys vacuum while discharging dummy slider.
Native system in use, charging tray driven by motor rotation of disc, material strip is sent into deflector chute one, deliver to again deflector chute two, under the guide motor and gear acting in conjunction of deflector chute two, material strip to be delivered to and cut in charging tray, the cutter of cutting in charging tray is being cut under material cylinder action, move upward, thereby realize, cut material; After cutting and having expected, feeding dish, under motor effect, moves to and cuts charging tray top, and under feeding cylinder action, utilize vacuum that two tablets are held; Feeding dish after feeding is realized translational motion under servomotor effect, under the effect of feeding dish lift cylinder, realizes elevating movement, and tablet is accurately placed on dummy slider receiver, and dummy slider receiver vacuum occurs, and tablet is held in order to avoid tablet drops; Place after two tablets, the dummy slider receiver step that travels forward, while placing four tablets on dummy slider receiver, dummy slider receiver is delivered to tablet the station of setting; Now, the vacuum breaking on dummy slider receiver, the vacuum cup on material grasping dish produces vacuum, four tablets is held, and deliver to the station of setting, and after arrival station, the upset of feeding vacuum cup support is 90 °, from level, is turned to vertical state.
In horizontal injection press full-automatic feeding dummy slider system, deflector chute one and deflector chute two can form a loop, are equivalent to the effect of sensor, detect the guide situation of tablet, thereby control the start and stop of guide motor.
Horizontal injection press full-automatic feeding dummy slider system motion direction can be divided into three directions: X-axis, Y-axis, Z axis.In this system, feeding dish moving direction is X1 axle, and the feeding cylinder on feeding dish can move up and down; Dummy slider receiver moving direction is Y1 axle; Material grasping dish guide rail three is located on material grasping dish guide rail two, can move along Y2 direction of principal axis; Material grasping dish guide rail two is arranged on material grasping dish guide rail one, can move along X2 direction of principal axis; Material grasping dish can move up and down along Z-direction, and can carry out 90 ° of upsets under the effect of upset motor.
Compared with prior art, the utility model is rotated and the feed table in horizontal positioned can be turned to vertical state by motor, so that be transported to follow-up injection moulding station; The bin design of hommization, reduces labour intensity; This system adopts full-automatic operation, and stable working is reliable, and operating efficiency height and product quality increase substantially.
Accompanying drawing explanation
Fig. 1 is structure chart of the present utility model;
Fig. 2 be in Fig. 1 partial enlarged drawing;
Fig. 3 is structure chart of the present utility model;
Fig. 4 is the structure chart of material grasping dish.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
Embodiment
Horizontal injection press full-automatic feeding dummy slider system, its structure comprises bin 1 as described in Fig. 1-3, charging tray 2, charging tray servomotor 3, charging tray sliding bar 4, stand 5, deflector chute 1, deflector chute 27, guide motor 8, cut charging tray 9, cut material cylinder 10, feeding dish 11, feeding cylinder 12, feeding motor 13, feeding dish guide rail 14, dummy slider receiver 15, receiver vacuum sucker 16, dummy slider receiver guide rail 17, the dummy slider motor 18 that connects material, dummy slider material grasping sucker 19, finished product material grasping sucker 20, material grasping dish 21, upset servomotor 22, material grasping dish guide rail 1, material grasping dish guide rail 2 24, material grasping dish guide rail 3 25 and 3 material grasping servomotors 26.
Bin is provided with two charging tray supports 27, and charging tray motor and spring fixed mechanism 28 are fixed on charging tray support, and charging tray support 27 is arranged on charging tray sliding bar 4, and weight stack 29 is arranged at bin bottom, and pulley 30 is fixed on bin top.Guide motor 8 is fixed on deflector chute both sides.Cut in charging tray 9 and be provided with two cutters 31 and cut material cylinder 10.Feeding cylinder 12 is arranged on feeding dish 11, and feeding dish 11 and feeding motor 13 are placed on feeding dish guide rail 14.Dummy slider receiver 15 and the dummy slider motor 18 that connects material is arranged on dummy slider receiver guide rail 17, has four storing vacuum suckers 16 on dummy slider receiver 15.The structure of material grasping dish 21 as shown in Figure 4, above has 8 vacuum cups, and front 4 vacuum cups are finished product material grasping suckers 20, and rear 4 vacuum cups are dummy slider material grasping suckers 19, and upset servomotor 22 is also arranged on material grasping dish 21; Material grasping dish 21 is slidably matched with material grasping dish guide rail 3 25, and material grasping dish guide rail 3 25 is slidably matched with material grasping dish guide rail 2 24, and material grasping dish guide rail 2 24 is slidably matched with material grasping dish guide rail 1, and material grasping dish guide rail 1 is fixed on stand 5.
Horizontal injection press full-automatic feeding dummy slider system has 10 motors: on bin 1, have two charging tray motors 13, deflector chute 27 both sides are provided with two guide motors 8, feeding dish guide rail 14 is provided with a feeding motor 13, dummy slider connects material the dummy slider motor 18 that connects material on guide rail 17, on three material grasping dish guide rails, respectively have a material grasping motor, material grasping dish 21 is provided with a upset motor 22.Wherein, have 3 motors to adopt stepper motors, other 7 motors adopt servomotor, and two guide motors and a upset motor adopt stepper motor, and connect material motor and three material grasping motors of two charging tray motors, feeding motor, dummy sliders adopt servomotors.This system adopts 3 PLC to control feeding motor, dummy slider connect material motion, cylinder and the vacuum valve of motor, three material grasping motors and upset motor.
The course of work of this horizontal injection press full-automatic feeding dummy slider system is as follows:
Charging tray motor 3 drives charging tray 2 to rotate, and also drives volume rod 32 rotations on spring fixed mechanism 28 simultaneously, material strip wrapping paper is wrapped on volume rod 32, and material strip 33 is sent in deflector chute 6, realizes material strip wrapping paper separated with material strip 33; Spring assembly in spring fixed mechanism 28 can be stablized charging tray 2, i.e. during charging tray motor 3 stall, the volume rod 32 on spring fixed mechanism 28 leans against on charging tray 2, and charging tray 2 is also stopped operating immediately.
In this loading and unloading system, deflector chute 1 and deflector chute 27 can form a loop, are equivalent to the effect of sensor, detect the guide situation of material strip, thereby control the start and stop of guide motor.By connect+24V of deflector chute 1 voltage, deflector chute 27 ground connection, middle SRE coil forms first loop, and relay normally-closed contact is connected with charging tray motor, with+second loop of 24V electric power generating composition.Wherein, the base of deflector chute 1 adopts the material of insulation.In the situation of material strip guide deficiency, material strip will be pulled up, and depart from deflector chute, thus first loop in off-position, second loop conducting, charging tray motor 3 rotates, and sends material strip 33 to deflector chute; In the situation of material strip guide abundance, material strip is attached on deflector chute, first loop conducting, and relay coil obtains electric, and second loop disconnects, charging tray motor stalling.In order not make material strip motor in frequent stop state, the relay in foregoing circuit adopts delayed relay.
Deflector chute is divided into two parts: deflector chute 1 and deflector chute 27.In deflector chute 27, be provided with gear 34 and guide motor 8, guide motor 8 driven gears 34 rotate, and material strip 33 is delivered to and cut in charging tray 9 under the effect of gear 34.Cut and in charging tray 9, be provided with cutter 31, buffer substrate tablet 35 and cut material cylinder 10; Move upward cutting buffer substrate tablet 35 and cutter 31 under the effect of material cylinder 10, buffer substrate tablet 35 first arrives top, and material strip 33 is fixed, and when cutter 31 arrives top, just material strip 33 is cut into tablet 36 simultaneously.After tablet 36 is taken away by feeding dish 11, cutter 31, cutting under the effect of material cylinder 10, moves downward and gets back to initial point, waits for and cuts material action next time.
After feeding dish 11 moves to X1 axle negative direction, dummy slider receiver 15 connects material under motor 18 effects at dummy slider, to Y1 axle positive direction, takes a step forward.While piling four tablets 36 on dummy slider receiver 15, dummy slider receiver 15 moves to desired location along dummy slider receiver guide rail 17 to Y1 axle positive direction.If now feed table is just in time above dummy slider receiver 15, dummy slider receiver 15 vacuum breakings, material grasping dish 21 vacuum are set up, and tablet 36 is inhaled on dummy slider material grasping sucker 19.Material grasping dish 21 first moves to Z axis positive direction, and then dummy slider receiver 15 moves to Y1 axle negative direction, for connect material and prepare next time.
Dummy slider material grasping dish 19 on material grasping dish 21 holds after four dummy sliders, material grasping dish 21 moves to upper limit along material grasping dish guide rail 3 25 to Z axis positive direction, then material grasping dish guide rail 3 25 moves to upper limit along material grasping dish guide rail 2 24 to Y2 axle positive direction, then material grasping dish guide rail 2 24 moves to upper limit along material grasping dish guide rail 1 to X2 axle positive direction, material grasping dish 21 is under 22 effects of upset motor, turn clockwise 90 °, last material grasping dish guide rail 2 24 moves to lower limit along material grasping dish guide rail 1 to X2 axle negative direction, near the mould on injection moulding station.Under finished product material grasping sucker 20 and fixture effect, four finished products on injection moulding station to be clamped, material grasping dish guide rail 2 24 moves and moves a step to X2 axle positive direction, and finished product is taken off; Then material grasping dish guide rail 2 24 takes a step forward to Y2 positive direction, material grasping dish guide rail 1 moves to X2 axle negative direction, two holes on dummy slider are embedded on two pins of mould, now material grasping dish 21 vacuum breakings, material grasping dish guide rail 1 moves to X2 axle positive direction, has completed dummy slider is delivered on injection moulding station.Finally, material grasping dish, under the effect of upset motor 22, is rotated counterclockwise 90 °, and finished product is just fallen in finished product receiver 37, completes an injection moulding loading and unloading job.Material grasping dish is got back to initial point, waits for material grasping action next time.
Claims (8)
1. a horizontal injection press full-automatic feeding dummy slider system, is characterized in that, this full-automatic feeding dummy slider system is cut into single dummy slider by the material strip being wound on charging tray, sends into horizontal injection press, and the finished product of injection formed is taken out, and system architecture comprises:
Bin: top is connected with two charging trays through charging tray stent support, is wound around the material strip that needs shearing on charging tray;
Deflector chute: two double track deflector chutes, be positioned at the sidepiece of bin, first deflector chute is connected to sensor, position that can sensing material strip, the inside of second deflector chute is provided with motor and gear, shifts material strip onto follow-up cutting machine structure;
Cutting machine structure: comprise and be arranged on cutter and the cylinder of cutting in charging tray, once shear two dummy sliders;
Feed mechanism: the slide unit that the slide unit that two directions Xs slide, two Y-directions are slided, the slide unit that Z direction is slided, one can 90 degree scopes rotations material grasping dish paw.
2. a kind of horizontal injection press full-automatic feeding dummy slider system according to claim 1, it is characterized in that, charging tray sliding bar is set on described bin, and described charging tray support is slidably connected on charging tray sliding bar, and described charging tray is connected with spring damping mechanism by charging tray driven by servomotor.
3. a kind of horizontal injection press full-automatic feeding dummy slider system according to claim 1, is characterized in that, described bin is provided with weight stack, and this weight stack is connected with described charging tray support.
4. a kind of horizontal injection press full-automatic feeding dummy slider system according to claim 1, is characterized in that, two deflector chutes form a loop, and first deflector chute connects 24V voltage, second deflector chute ground connection, SRE coil between two deflector chutes.
5. a kind of horizontal injection press full-automatic feeding dummy slider system according to claim 1, it is characterized in that, in second described deflector chute, be provided with gear and guide motor, guide motor driven gear rotates, and needs the material strip of shearing to deliver to and cut in charging tray under the effect of gear.
6. a kind of horizontal injection press full-automatic feeding dummy slider system according to claim 1, it is characterized in that, described cutting is provided with cutter, buffer substrate tablet and cuts material cylinder in charging tray, described cutting expects that cylinder is controlled buffer substrate tablet and cutter moves upward simultaneously, buffer substrate tablet first arrives top, material strip is fixed, when cutter arrives top, just material strip is cut into tablet.
7. a kind of horizontal injection press full-automatic feeding dummy slider system according to claim 1, is characterized in that, on described material strip, offers locating hole.
8. a kind of horizontal injection press full-automatic feeding dummy slider system according to claim 1, it is characterized in that, described feed mechanism also comprises two cylinders and multichannel vacuum absorption device, and the slide unit that described cylinder is arranged on respectively a directions X slip promotes material grasping dish paw along directions X slip and is arranged on the upset of controlling paw on material grasping dish paw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320407812.9U CN203510602U (en) | 2013-07-09 | 2013-07-09 | Full-automatic embedding piece transporting system of horizontal injection press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320407812.9U CN203510602U (en) | 2013-07-09 | 2013-07-09 | Full-automatic embedding piece transporting system of horizontal injection press |
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| Publication Number | Publication Date |
|---|---|
| CN203510602U true CN203510602U (en) | 2014-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320407812.9U Expired - Lifetime CN203510602U (en) | 2013-07-09 | 2013-07-09 | Full-automatic embedding piece transporting system of horizontal injection press |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104275768A (en) * | 2013-07-09 | 2015-01-14 | 上海工程技术大学 | Full-automatic embedding piece transporting system of horizontal injection press |
| CN107275274A (en) * | 2017-07-27 | 2017-10-20 | 重庆平伟实业股份有限公司 | Diode automatic feed mechanism |
-
2013
- 2013-07-09 CN CN201320407812.9U patent/CN203510602U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104275768A (en) * | 2013-07-09 | 2015-01-14 | 上海工程技术大学 | Full-automatic embedding piece transporting system of horizontal injection press |
| CN104275768B (en) * | 2013-07-09 | 2016-12-28 | 上海工程技术大学 | A kind of horizontal injection press full-automatic feeding dummy slider system |
| CN107275274A (en) * | 2017-07-27 | 2017-10-20 | 重庆平伟实业股份有限公司 | Diode automatic feed mechanism |
| CN107275274B (en) * | 2017-07-27 | 2023-06-27 | 重庆平伟实业股份有限公司 | Diode automatic feeding mechanism |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |