CN203510075U - Automatic centering installing machine - Google Patents
Automatic centering installing machine Download PDFInfo
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- CN203510075U CN203510075U CN201320633056.1U CN201320633056U CN203510075U CN 203510075 U CN203510075 U CN 203510075U CN 201320633056 U CN201320633056 U CN 201320633056U CN 203510075 U CN203510075 U CN 203510075U
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Abstract
The utility model relates to an automatic centering installing machine. A product with an outer shell is arranged on a tool carrying mechanism of the installing machine. A product absorbing mechanism is located in an initial position. After the product is placed in, a Z-axis mechanism drives the tool carrying mechanism to move the product with the outer shell downward and prevents other mechanisms from being in contact with the product, then, the product absorbing mechanism moves to absorb the product, a CCD correcting mechanism descends, the Z-axis mechanism descends 1mm, a CCD of the CCD correcting mechanism starts to shoot, then, an X-axis mechanism, a Y-axis mechanism and an R-axis mechanism of a four-axis adjusting mechanism adjust the position of the outer shell in the X-axis direction and the Y-axis direction and in the rotating place for supplement and correction, and the position of the outer shell and the position of the product are made to be centered completely. Finally, the Z-axis mechanism ascends to make the product to be attached with the outer shell. The magnitude of the attaching force is controlled by a weighing sensor of the product absorbing mechanism. The product absorbing mechanism places down the product after attachment, the CCD correction mechanism and the product absorbing mechanism return to initial positions, and then the attached product is taken out by an operator.
Description
Technical field:
The utility model relates to a kind of automatic aligning fitting machine, more particularly relate to a kind of can automatic compensation during by the laminating of product and shell and the accurate mechanism of laminating.
Background technology:
While pasting shell on to product, product and shell need to be aligned completely, just need to be in laminating process can automatic compensation contraposition, and calibration laminating position completes laminating, now just need a kind of automatic aligning fitting machine, prior art generally adopts manual operation, and contraposition is inaccurate, reduced the quality of product, inefficiency.
Utility model content:
The purpose of this utility model is for the deficiencies in the prior art part, and a kind of automatic aligning fitting machine is provided, and can guarantee product quality, and makes product and shell align laminating.
Technology solution of the present utility model is as follows:
An automatic aligning fitting machine, it comprises base plate, riser, stiffener, product draw frame machine, CCD correcting mechanism, the He Si of carrier mechanism axial adjustment mechanism, described riser is vertically mounted on base plate, and between riser and base plate, by stiffener, strengthens fixing; Described CCD correcting mechanism is arranged on riser; Described product draw frame machine is arranged on base plate top, CCD correcting mechanism bottom; Described four axial adjustment mechanisms comprise X-axis mechanism, Y-axis mechanism, Z-axis mechanism and R axis mechanism, and described Y-axis mechanism is arranged on base plate; Described X-axis mechanism is arranged in Y-axis mechanism; The bottom of described X-axis mechanism is fixedly connected with by four blocks of plates encloses successively and connects the lifting fixed head forming, and described Z-axis mechanism is arranged on lifting fixed head side; Described R axis mechanism is positioned at the zone line that lifting fixed head surrounds; Described Z-axis mechanism moves up and down and can drive R axis mechanism to move up and down; Described carrier mechanism is arranged on the top of R axis mechanism.
In described carrier mechanism, place the product with shell, product draw frame machine is in initial position; After product is put into, Z-axis mechanism drives carrier mechanism first the product with shell to be moved down, avoid other mechanisms to touch product, then product draw frame machine moves and draws product, CCD correcting mechanism declines, while Z-axis mechanism decline 1mm, the CCD of CCD correcting mechanism starts to take pictures, then the X-axis mechanism of four axial adjustment mechanisms, Y-axis mechanism and R axis mechanism regulate the position of shell to carry out revisal simultaneously in X-direction, Y direction and Plane of rotation, and the position of shell and the position of product are aligned completely; Last Z-axis mechanism rises product and shell laminating, and adhesive force size is controlled by the LOAD CELLS of product draw frame machine; After laminating, product draw frame machine puts down product, and CCD correcting mechanism is got back to initial position, and product draw frame machine is also got back to initial position, and operator takes out the product after laminating from carrier mechanism.
As preferably, described product draw frame machine comprises contour pillar, panel, cushion block, slide rail, slide block, driving cylinder, cylinder holder, drives connecting plate, sliding panel, limited block and absorption module, the bottom of described panel is fixedly connected with four contour pillars, and four contour pillars are separately fixed on base plate; The top arranged on left and right sides of described panel is installed with respectively cushion block, and on each cushion block, slide rail is installed, and on slide rail, coordinates slide block is installed; Described driving cylinder is arranged on panel by cylinder holder, and drives cylinder to be positioned at the outside of left side cushion block; On described driving cylinder, connecting driving connecting plate; Described sliding panel is installed on slide block, and the left part of sliding panel is fixed together with driving the right part of connecting plate; Described absorption module is fixedly mounted on the bottom of sliding panel; The front end of described left side cushion block is provided with a limited block.
As preferably, described absorption module comprises cover plate, suction disc, sucker, movable suction disc and pressure sensor, described cover plate is the square plate of Intermediate Gray grooved hole, suction disc is arranged on cover plate bottom, the bottom of suction disc is provided with movable suction disc, suction disc below is provided with a plurality of suckers, and sucker is through movable suction disc, can make product be adsorbed on movable suction disc lower surface; The upper middle position of described suction disc is provided with pressure sensor, and pressure sensor upper end and sliding panel link together; The material of described movable suction disc is foam, and movable suction disc is also the square plate of Intermediate Gray grooved hole, and identical with the physical dimension of cover plate.
As preferably, described CCD correcting mechanism comprises lifting motor, shaft coupling, linear module, mechanism's slide rail, mechanism's slide block, mounting bar, photoelectric sensor, sensing chip, module installing plate, CCD installing plate, micro-adjusting mechanism, contiguous block HeCCD mechanism, described linear module, mounting bar and mechanism's slide rail are arranged on respectively on riser, installing mechanism slide block on mechanism's slide rail, is provided with photoelectric sensor on mounting bar; Described lifting motor links together by shaft coupling and linear module; Described module installing plate is arranged on linear module and mechanism's slide block; Described sensing chip is arranged on the side of module installing plate, and the installation that matches with photoelectric sensor; Described CCD installing plate is vertically mounted on module installing plate; Described micro-adjusting mechanism has more than two, is arranged on respectively the bottom of CCD installing plate; Described CCD mechanism is arranged on the bottom of micro-adjusting mechanism by contiguous block, the every group of corresponding Yi Zu CCD of micro-adjusting mechanism mechanism; Described lifting motor drives, and under the drive of linear module and mechanism's slide rail, module installing plate can move up and down, and the distance moving up and down is determined by photoelectric sensor; Described micro-adjusting mechanism comprises mounting blocks, upper slide unit, lower slide unit, horizontal slide rail, cross sliding clock, vertical slide rail, vertical slipper, slide unit lock dog and micrometer adjusting screw, and lower slide unit and the contiguous block of described micro-adjusting mechanism are fixed together; Described mounting blocks is fixedly mounted on CCD installing plate bottom; Vertical slipper is equipped with in the bottom of described mounting blocks, on upper slide unit, vertical slide rail is housed, and vertical slipper and vertical slide rail are installed togather; On described lower slide unit, cross sliding clock is housed, horizontal slide rail is equipped with in upper slide unit bottom, and cross sliding clock and horizontal slide rail are installed togather; A slide unit lock dog is installed respectively in the left and right sides between described mounting blocks and upper slide unit, and a slide unit lock dog is also installed respectively in the both sides, front and back between upper slide unit and lower slide unit; A micrometer adjusting screw that can make slide unit move forward and backward is installed at the rear portion of described upper slide unit, and the right part of upper slide unit is installed a micrometer adjusting screw that can make lower slide unit move horizontally; Described CCD mechanism comprises CCD fixed head, CCD, light source fixed head and light source, and described CCD fixed head and light source fixed head are arranged on respectively the both sides of contiguous block, and CCD is arranged on CCD fixed head, and light source is arranged on light source fixed head; Described lifting motor can drive micro-adjusting mechanism to arrive standard operation position, when carrying out contraposition, can regulate the position of each CCD, by rotary fine adjustment screw, can on level and fore-and-aft direction, regulate the position of each CCD, until position adjustments is accurate.
As preferably, described carrier mechanism comprises carrier base plate, pallet, suction nozzle, rib, telescopic cylinder, plectrum, carrier mounting bar, carrier slide rail, carrier slide block, catch and light source mounting blocks, described carrier base plate is provided with suction nozzle, under carrier base plate, telescopic cylinder is housed; The both sides of described telescopic cylinder respectively connect a plectrum, and the two ends of plectrum are connecting carrier mounting bar, and carrier mounting bar is provided with carrier slide rail, on carrier slide rail, coordinate carrier slide block is installed; Described pallet is fixedly mounted on carrier slide block; Described suction nozzle, through pallet, can make product be adsorbed on tray surface; The end of described slide rail is connecting catch; The Si Jiaochu of described carrier base plate is separately installed with the light source mounting blocks that light source is provided when giving contraposition; The four sides of described carrier base plate is respectively equipped with rib, each two of the ribs of every.
As preferably, described Y-axis mechanism comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis slide plate contiguous block, Y-axis slide rail, Y-axis slide block, Y-axis landing slab, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, the linear module of described Y-axis, Y-axis slide rail and Y-axis mounting bar are arranged on base plate respectively, and the linear module of Y-axis, Y-axis slide rail and Y-axis mounting bar are parallel to each other, described Y-axis slide rail has two, on every Y-axis slide rail, coordinates respectively three above Y-axis slide blocks are installed, and Y-axis photoelectric sensor is installed on Y-axis mounting bar, described y-axis motor links together by Y-axis shaft coupling and the linear module of Y-axis, described Y-axis slide plate contiguous block is arranged on the linear module of Y-axis, and described Y-axis landing slab is arranged on Y-axis slide block top, and Y-axis slide plate contiguous block and Y-axis landing slab are fixed together, described Y-axis sensing chip is arranged on the side of Y-axis slide plate contiguous block, described X-axis mechanism comprises X-axis motor, X-axis shaft coupling, the linear module of X-axis, X-axis slide plate contiguous block, X-axis slide rail, X-axis slide block, X-axis landing slab, X-axis mounting bar, X-axis photoelectric sensor and X-axis sensing chip, the linear module of described X-axis, X-axis slide rail and X-axis mounting bar are arranged on respectively on Y-axis landing slab, and the linear module of X-axis, X-axis slide rail and X-axis mounting bar are parallel to each other, described X-axis slide rail has two, on every X-axis slide rail, coordinates plural X-axis slide block is installed respectively, and X-axis photoelectric sensor is installed on X-axis mounting bar, described X-axis motor links together by X-axis shaft coupling and the linear module of X-axis, described X-axis slide plate contiguous block is arranged on the linear module of X-axis, and described X-axis landing slab is arranged on X-axis slide block top, and X-axis slide plate contiguous block and X-axis landing slab are fixed together, described X-axis sensing chip is arranged on the side of X-axis slide plate contiguous block, described Z-axis mechanism comprises Z axis motor, motor fixing seat, Z axis shaft coupling, screw mandrel bearing, screw mandrel fixed block, screw mandrel cushion pad, screw mandrel bearing fixed block, Z axis slide rail, Z axis slide block, lifting photoelectric sensor and lifting sensing chip, described motor fixing seat, screw mandrel bearing and screw mandrel bearing fixed block are separately fixed at the side of lifting fixed head, Z axis motor is connected in motor fixing seat, Z axis motor is by Z axis shaft coupling connection wire rod, screw mandrel is through screw mandrel bearing, in the middle of screw mandrel, connecting screw mandrel fixed block, screw mandrel front end is supported on screw mandrel bearing fixed block, the bottom of screw mandrel bearing fixed block is connecting screw mandrel cushion pad, Z axis motor drives screw mandrel, can make screw mandrel fixed block move up and down.
As preferably, described R axis mechanism comprises R spindle motor, R axle shaft coupling, rotating shaft, rotating shaft holder, R axis mechanism mount pad, rotary photoelectric sensor and rotary inductive sheet, described R spindle motor links together by R axle shaft coupling and rotating shaft, and rotating shaft is by swivel bearing seat supports; Described R axis mechanism mount pad and rotating shaft holder are fixedly installed togather; Described R axis mechanism mount pad and screw mandrel fixed block are fixed together; On four angles of described R axis mechanism mount pad, a Z axis slide rail is installed respectively, in described lifting fixed head, is matched Z axis slide block is installed with Z axis slide rail respectively; When driving R axis mechanism mount pad to move up and down, screw mandrel fixed block leads by Z axis slide rail; The inner side of described R axis mechanism mount pad is connecting lifting sensing chip by a lifting sensing chip Connection Block, and described lifting fixed head outside is being fixedly connected with lifting photoelectric sensor; The side of described rotating shaft is connecting rotary inductive sheet, on described rotating shaft holder, by a rotary inductive device Connection Block, is connecting rotary photoelectric sensor.
The beneficial effects of the utility model are:
In the utility model carrier mechanism, place the product with shell, some suction nozzles are set on carrier base plate, can make product be adsorbed in that tray surface is unlikely to come off, after product puts up, rib guarantees its not landing, has a telescopic cylinder under carrier base plate simultaneously, and telescopic cylinder is controlled four catch by plectrum, telescopic cylinder struts, after catch, move, after product puts up, gas telescoping cylinder shrinks, plectrum closes up, and drives catch clamping product.Four jiaos of carrier base plates, light source mounting blocks is installed, light source is provided when giving contraposition.
When product draw frame machine of the present utility model is not used, can make it in an initial position, when needs product draw frame machine is started working, it drives cylinder to drive connecting plate to seesaw, thereby sliding panel is seesawed along slide rail, finally makes the absorption module of sliding panel below seesaw, can enter very soon duty and arrive standard operation position, by sucker, hold product, LOAD CELLS gathers related data, and is transported to next job position.
CCD correcting mechanism of the present utility model is installed on riser by linear module and mechanism's slide rail, by lifting motor, is driven, and under the drive of linear module and mechanism's slide rail, moves up and down, and the distance moving up and down is determined by photoelectric sensor.Its CCD can have several, can increase and decrease as required, the utility model is in order to coordinate other mechanisms, when not needing to use time of the present utility model, can under the driving of linear module, whole mechanism be transported to top, convenient operation person's operation, when its work of needs, lifting motor can drive it to arrive standard operation position, when carrying out contraposition, can regulate the position of each CCD, by rotary fine adjustment screw, the position that can regulate in the horizontal and vertical directions CCD, until position adjustments is accurate, it is easy to use.
The synergy of four XZhou mechanisms of axial adjustment mechanism of the present utility model, Y-axis mechanism, Z-axis mechanism and R axis mechanism Si Ge mechanism, can realize in X-direction, Y direction, Z-direction and Plane of rotation and regulating simultaneously, while placing product or device on rotating shaft, can regulate product or setting position, be applicable to all kinds product or device, and this kind arranges saving space simultaneously.
During the utility model work, Z-axis mechanism drives carrier mechanism first the product with shell to be moved down, avoid other mechanisms to touch product, then product draw frame machine moves and draws product, CCD correcting mechanism declines, while Z-axis mechanism decline 1mm, the CCD of CCD correcting mechanism starts to take pictures, then the X-axis mechanism of four axial adjustment mechanisms, Y-axis mechanism and R axis mechanism regulate the position of shell to carry out revisal simultaneously in X-direction, Y direction and Plane of rotation, and the position of shell and the position of product are aligned completely; Last Z-axis mechanism rises product and shell laminating, and adhesive force size is controlled by the LOAD CELLS of product draw frame machine; After laminating, product draw frame machine puts down product, and CCD correcting mechanism is got back to initial position, and product draw frame machine is also got back to initial position, and operator takes out the product after laminating from carrier mechanism.
Accompanying drawing explanation:
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the structural representation of product draw frame machine of the present utility model;
Fig. 5 draws the structural representation of module in Fig. 4;
Fig. 6 is the upward view of Fig. 5;
Fig. 7 is the structural representation of CCD correcting mechanism of the present utility model;
Fig. 8 is the left view of Fig. 7;
Fig. 9 is the structural representation of micro-adjusting mechanism in Fig. 7;
Figure 10 is the front view of Fig. 9;
Figure 11 is the left view of Fig. 9;
Figure 12 is the structural representation of micro-adjusting mechanism HeCCD mechanism in Fig. 7;
Figure 13 is the structural representation of carrier of the present utility model mechanism;
Figure 14 is the front view of Figure 13;
Figure 15 is the structural representation while not comprising pallet, light source mounting blocks and suction nozzle in Figure 13;
Figure 16 is the structural representation of four axial adjustment mechanisms of the present utility model;
Figure 17 is the structural representation of the HeYZhou mechanism of X-axis mechanism in Figure 16;
Figure 18 is the rearview of Figure 17;
Figure 19 is the Z-axis mechanism in Figure 16 and the structural representation of R axis mechanism;
Figure 20 is the structural representation during without lifting fixed head in Figure 19;
Figure 21 is the structural representation of R axis mechanism in Figure 19.
The specific embodiment:
Embodiment, see accompanying drawing 1, a kind of automatic aligning fitting machine, it comprises base plate 1, riser 2, stiffener 3, product draw frame machine I, CCD correcting mechanism II, III He Si axial adjustment mechanism of carrier mechanism IV, described riser is vertically mounted on base plate, and between riser and base plate, by stiffener, strengthens fixing; Described CCD correcting mechanism is arranged on riser; Described product draw frame machine is arranged on base plate top, CCD correcting mechanism bottom; Described four axial adjustment mechanisms comprise X-axis mechanism, Y-axis mechanism, Z-axis mechanism and R axis mechanism, and described Y-axis mechanism is arranged on base plate; Described X-axis mechanism is arranged in Y-axis mechanism; The bottom of described X-axis mechanism is fixedly connected with by four blocks of plates encloses successively and connects the lifting fixed head 92 forming, and described Z-axis mechanism is arranged on lifting fixed head side; Described R axis mechanism is positioned at the zone line that lifting fixed head surrounds; Described Z-axis mechanism moves up and down and can drive R axis mechanism to move up and down; Described carrier mechanism is arranged on the top of R axis mechanism.
Described product draw frame machine comprises contour pillar 4, panel 5, cushion block 6, slide rail 7, slide block 8, drives cylinder 9, cylinder holder 10, driving connecting plate 11, sliding panel 12, limited block 13 and draw module, the bottom of described panel is fixedly connected with four contour pillars, and four contour pillars are separately fixed on base plate; The top arranged on left and right sides of described panel is installed with respectively cushion block, and on each cushion block, slide rail is installed, and on slide rail, coordinates slide block is installed; Described driving cylinder is arranged on panel by cylinder holder, and drives cylinder to be positioned at the outside of left side cushion block; On described driving cylinder, connecting driving connecting plate; Described sliding panel is installed on slide block, and the left part of sliding panel is fixed together with driving the right part of connecting plate; Described absorption module is fixedly mounted on the bottom of sliding panel; The front end of described left side cushion block is provided with a limited block.
Described absorption module comprises cover plate 14, suction disc 15, sucker 16, movable suction disc 17 and pressure sensor 18, described cover plate is the square plate of Intermediate Gray grooved hole, suction disc is arranged on cover plate bottom, the bottom of suction disc is provided with movable suction disc, suction disc below is provided with a plurality of suckers, and sucker, through movable suction disc, can make product be adsorbed on movable suction disc lower surface; The upper middle position of described suction disc is provided with pressure sensor, and pressure sensor upper end and sliding panel link together; The material of described movable suction disc is foam, and movable suction disc is also the square plate of Intermediate Gray grooved hole, and identical with the physical dimension of cover plate.
Described CCD correcting mechanism comprises lifting motor 19, shaft coupling 20, linear module 21, mechanism's slide rail 22, mechanism's slide block 23, mounting bar 24, photoelectric sensor 25, sensing chip 26, module installing plate 27, CCD installing plate 28, micro-adjusting mechanism V, contiguous block 29He CCD mechanism VI, described linear module, mounting bar and mechanism's slide rail are arranged on respectively on riser, installing mechanism slide block on mechanism's slide rail, is provided with photoelectric sensor on mounting bar; Described lifting motor links together by shaft coupling and linear module; Described module installing plate is arranged on linear module and mechanism's slide block; Described sensing chip is arranged on the side of module installing plate, and the installation that matches with photoelectric sensor; Described CCD installing plate is vertically mounted on module installing plate; Described micro-adjusting mechanism has more than two, is arranged on respectively the bottom of CCD installing plate; Described CCD mechanism is arranged on the bottom of micro-adjusting mechanism by contiguous block, the every group of corresponding Yi Zu CCD of micro-adjusting mechanism mechanism; Described lifting motor drives, and under the drive of linear module and mechanism's slide rail, module installing plate can move up and down, and the distance moving up and down is determined by photoelectric sensor; Described micro-adjusting mechanism V comprises mounting blocks 30, upper slide unit 31, lower slide unit 32, horizontal slide rail 33, cross sliding clock 34, vertical slide rail 35, vertical slipper 36, slide unit lock dog 37 and micrometer adjusting screw 38, and lower slide unit and the contiguous block of described micro-adjusting mechanism are fixed together; Described mounting blocks is fixedly mounted on CCD installing plate bottom; Vertical slipper is equipped with in the bottom of described mounting blocks, on upper slide unit, vertical slide rail is housed, and vertical slipper and vertical slide rail are installed togather; On described lower slide unit, cross sliding clock is housed, horizontal slide rail is equipped with in upper slide unit bottom, and cross sliding clock and horizontal slide rail are installed togather; A slide unit lock dog is installed respectively in the left and right sides between described mounting blocks and upper slide unit, and a slide unit lock dog is also installed respectively in the both sides, front and back between upper slide unit and lower slide unit; A micrometer adjusting screw that can make slide unit move forward and backward is installed at the rear portion of described upper slide unit, and the right part of upper slide unit is installed a micrometer adjusting screw that can make lower slide unit move horizontally; Described CCD mechanism VI comprises CCD fixed head 39, CCD40, light source fixed head 41 and light source 42, and described CCD fixed head and light source fixed head are arranged on respectively the both sides of contiguous block, and CCD is arranged on CCD fixed head, and light source is arranged on light source fixed head; Described lifting motor can drive micro-adjusting mechanism to arrive standard operation position, when carrying out contraposition, can regulate the position of each CCD, by rotary fine adjustment screw, can on level and fore-and-aft direction, regulate the position of each CCD, until position adjustments is accurate.
Described carrier mechanism comprises carrier base plate 43, pallet 44, suction nozzle 45, rib 46, telescopic cylinder 47, plectrum 48, carrier mounting bar 49, carrier slide rail 50, carrier slide block 51, catch 52 and light source mounting blocks 53, described carrier base plate is provided with suction nozzle, under carrier base plate, telescopic cylinder is housed; The both sides of described telescopic cylinder respectively connect a plectrum, and the two ends of plectrum are connecting carrier mounting bar, and carrier mounting bar is provided with carrier slide rail, on carrier slide rail, coordinate carrier slide block is installed; Described pallet is fixedly mounted on carrier slide block; Described suction nozzle, through pallet, can make product be adsorbed on tray surface; The end of described slide rail is connecting catch; The Si Jiaochu of described carrier base plate is separately installed with the light source mounting blocks that light source is provided when giving contraposition; The four sides of described carrier base plate is respectively equipped with rib, each two of the ribs of every.
Described Y-axis mechanism VII comprises y-axis motor 54, Y-axis shaft coupling 55, the linear module 56 of Y-axis, Y-axis slide plate contiguous block 57, Y-axis slide rail 58, Y-axis slide block 59, Y-axis landing slab 60, Y-axis mounting bar 61, Y-axis photoelectric sensor 62 and Y-axis sensing chip 63, the linear module of described Y-axis, Y-axis slide rail and Y-axis mounting bar are arranged on base plate respectively, and the linear module of Y-axis, Y-axis slide rail and Y-axis mounting bar are parallel to each other; Described Y-axis slide rail has two, on every Y-axis slide rail, coordinates respectively three above Y-axis slide blocks are installed, and Y-axis photoelectric sensor is installed on Y-axis mounting bar; Described y-axis motor links together by Y-axis shaft coupling and the linear module of Y-axis; Described Y-axis slide plate contiguous block is arranged on the linear module of Y-axis, and described Y-axis landing slab is arranged on Y-axis slide block top, and Y-axis slide plate contiguous block and Y-axis landing slab are fixed together; Described Y-axis sensing chip is arranged on the side of Y-axis slide plate contiguous block.
Described X-axis mechanism VIII comprises X-axis motor 64, X-axis shaft coupling 65, the linear module 66 of X-axis, X-axis slide plate contiguous block 67, X-axis slide rail 68, X-axis slide block 69, X-axis landing slab 70, X-axis mounting bar 71, X-axis photoelectric sensor 72 and X-axis sensing chip 73, the linear module of described X-axis, X-axis slide rail and X-axis mounting bar are arranged on respectively on Y-axis landing slab, and the linear module of X-axis, X-axis slide rail and X-axis mounting bar are parallel to each other; Described X-axis slide rail has two, on every X-axis slide rail, coordinates plural X-axis slide block is installed respectively, and X-axis photoelectric sensor is installed on X-axis mounting bar; Described X-axis motor links together by X-axis shaft coupling and the linear module of X-axis; Described X-axis slide plate contiguous block is arranged on the linear module of X-axis, and described X-axis landing slab is arranged on X-axis slide block top, and X-axis slide plate contiguous block and X-axis landing slab are fixed together; Described X-axis sensing chip is arranged on the side of X-axis slide plate contiguous block.
Described Z-axis mechanism IX comprises Z axis motor 74, motor fixing seat 75, Z axis shaft coupling 76, screw mandrel bearing 77, screw mandrel fixed block 78, screw mandrel cushion pad 79, screw mandrel bearing fixed block 80, Z axis slide rail 81, Z axis slide block 82, lifting photoelectric sensor 83 and lifting sensing chip 84, described motor fixing seat, screw mandrel bearing and screw mandrel bearing fixed block are separately fixed at the side of lifting fixed head, Z axis motor is connected in motor fixing seat, Z axis motor is by Z axis shaft coupling connection wire rod, screw mandrel is through screw mandrel bearing, in the middle of screw mandrel, connecting screw mandrel fixed block, screw mandrel front end is supported on screw mandrel bearing fixed block, the bottom of screw mandrel bearing fixed block is connecting screw mandrel cushion pad, Z axis motor drives screw mandrel, can make screw mandrel fixed block move up and down.
Described R axis mechanism X comprises R spindle motor 85, R axle shaft coupling 86, rotating shaft 87, rotating shaft holder 88, R axis mechanism mount pad 89, rotary photoelectric sensor 90 and rotary inductive sheet 91, described R spindle motor links together by R axle shaft coupling and rotating shaft, and rotating shaft is by swivel bearing seat supports; Described R axis mechanism mount pad and rotating shaft holder are fixedly installed togather; Described R axis mechanism mount pad and screw mandrel fixed block are fixed together; On four angles of described R axis mechanism mount pad, a Z axis slide rail is installed respectively, in described lifting fixed head, is matched Z axis slide block is installed with Z axis slide rail respectively; When driving R axis mechanism mount pad to move up and down, screw mandrel fixed block leads by Z axis slide rail; The inner side of described R axis mechanism mount pad is connecting lifting sensing chip by a lifting sensing chip Connection Block, and described lifting fixed head outside is being fixedly connected with lifting photoelectric sensor; The side of described rotating shaft is connecting rotary inductive sheet, on described rotating shaft holder, by a rotary inductive device Connection Block, is connecting rotary photoelectric sensor.
The utility model course of work: place the product with shell in described carrier mechanism, product draw frame machine is in initial position; After product is put into, Z-axis mechanism drives carrier mechanism first the product with shell to be moved down, avoid other mechanisms to touch product, then product draw frame machine moves and draws product, CCD correcting mechanism declines, while Z-axis mechanism decline 1mm, the CCD of CCD correcting mechanism starts to take pictures, then the X-axis mechanism of four axial adjustment mechanisms, Y-axis mechanism and R axis mechanism regulate the position of shell to carry out revisal simultaneously in X-direction, Y direction and Plane of rotation, and the position of shell and the position of product are aligned completely; Last Z-axis mechanism rises product and shell laminating, and adhesive force size is controlled by LOAD CELLS; After laminating, product draw frame machine puts down product, and CCD correcting mechanism is got back to initial position, and product draw frame machine is also got back to initial position, and operator takes out the product after laminating from carrier mechanism.
Above-described embodiment is the specific descriptions that the utility model is carried out; just the utility model is further described; can not be interpreted as the restriction to the utility model protection domain, within those skilled in the art makes some nonessential improvement according to the content of above-mentioned utility model and adjusts and all to fall into protection domain of the present utility model.
Claims (7)
1. an automatic aligning fitting machine, it is characterized in that: it comprises base plate, riser, stiffener, product draw frame machine, CCD correcting mechanism, the He Si of carrier mechanism axial adjustment mechanism, described riser is vertically mounted on base plate, and between riser and base plate, by stiffener, strengthens fixing; Described CCD correcting mechanism is arranged on riser; Described product draw frame machine is arranged on base plate top, CCD correcting mechanism bottom; Described four axial adjustment mechanisms comprise X-axis mechanism, Y-axis mechanism, Z-axis mechanism and R axis mechanism, and described Y-axis mechanism is arranged on base plate; Described X-axis mechanism is arranged in Y-axis mechanism; The bottom of described X-axis mechanism is fixedly connected with by four blocks of plates encloses successively and connects the lifting fixed head forming, and described Z-axis mechanism is arranged on lifting fixed head side; Described R axis mechanism is positioned at the zone line that lifting fixed head surrounds; Described Z-axis mechanism moves up and down and can drive R axis mechanism to move up and down; Described carrier mechanism is arranged on the top of R axis mechanism;
In described carrier mechanism, place the product with shell, product draw frame machine is in initial position; After product is put into, Z-axis mechanism drives carrier mechanism first the product with shell to be moved down, avoid other mechanisms to touch product, then product draw frame machine moves and draws product, CCD correcting mechanism declines, while Z-axis mechanism decline 1mm, the CCD of CCD correcting mechanism starts to take pictures, then the X-axis mechanism of four axial adjustment mechanisms, Y-axis mechanism and R axis mechanism regulate the position of shell to carry out revisal simultaneously in X-direction, Y direction and Plane of rotation, and the position of shell and the position of product are aligned completely; Last Z-axis mechanism rises product and shell laminating, and adhesive force size is controlled by the LOAD CELLS of product draw frame machine; After laminating, product draw frame machine puts down product, and CCD correcting mechanism is got back to initial position, and product draw frame machine is also got back to initial position, and operator takes out the product after laminating from carrier mechanism.
2. a kind of automatic aligning fitting machine according to claim 1, it is characterized in that: described product draw frame machine comprises contour pillar, panel, cushion block, slide rail, slide block, driving cylinder, cylinder holder, drives connecting plate, sliding panel, limited block and absorption module, the bottom of described panel is fixedly connected with four contour pillars, and four contour pillars are separately fixed on base plate; The top arranged on left and right sides of described panel is installed with respectively cushion block, and on each cushion block, slide rail is installed, and on slide rail, coordinates slide block is installed; Described driving cylinder is arranged on panel by cylinder holder, and drives cylinder to be positioned at the outside of left side cushion block; On described driving cylinder, connecting driving connecting plate; Described sliding panel is installed on slide block, and the left part of sliding panel is fixed together with driving the right part of connecting plate; Described absorption module is fixedly mounted on the bottom of sliding panel; The front end of described left side cushion block is provided with a limited block.
3. a kind of automatic aligning fitting machine according to claim 2, it is characterized in that: described absorption module comprises cover plate, suction disc, sucker, movable suction disc and pressure sensor, described cover plate is the square plate of Intermediate Gray grooved hole, suction disc is arranged on cover plate bottom, the bottom of suction disc is provided with movable suction disc, suction disc below is provided with a plurality of suckers, and sucker is through movable suction disc, can make product be adsorbed on movable suction disc lower surface; The upper middle position of described suction disc is provided with pressure sensor, and pressure sensor upper end and sliding panel link together; The material of described movable suction disc is foam, and movable suction disc is also the square plate of Intermediate Gray grooved hole, and identical with the physical dimension of cover plate.
4. a kind of automatic aligning fitting machine according to claim 1, it is characterized in that: described CCD correcting mechanism comprises lifting motor, shaft coupling, linear module, mechanism's slide rail, mechanism's slide block, mounting bar, photoelectric sensor, sensing chip, module installing plate, CCD installing plate, micro-adjusting mechanism, contiguous block HeCCD mechanism, described linear module, mounting bar and mechanism's slide rail are arranged on respectively on riser, installing mechanism slide block on mechanism's slide rail, is provided with photoelectric sensor on mounting bar; Described lifting motor links together by shaft coupling and linear module; Described module installing plate is arranged on linear module and mechanism's slide block; Described sensing chip is arranged on the side of module installing plate, and the installation that matches with photoelectric sensor; Described CCD installing plate is vertically mounted on module installing plate; Described micro-adjusting mechanism has more than two, is arranged on respectively the bottom of CCD installing plate; Described CCD mechanism is arranged on the bottom of micro-adjusting mechanism by contiguous block, the every group of corresponding Yi Zu CCD of micro-adjusting mechanism mechanism; Described lifting motor drives, and under the drive of linear module and mechanism's slide rail, module installing plate can move up and down, and the distance moving up and down is determined by photoelectric sensor; Described micro-adjusting mechanism comprises mounting blocks, upper slide unit, lower slide unit, horizontal slide rail, cross sliding clock, vertical slide rail, vertical slipper, slide unit lock dog and micrometer adjusting screw, and lower slide unit and the contiguous block of described micro-adjusting mechanism are fixed together; Described mounting blocks is fixedly mounted on CCD installing plate bottom; Vertical slipper is equipped with in the bottom of described mounting blocks, on upper slide unit, vertical slide rail is housed, and vertical slipper and vertical slide rail are installed togather; On described lower slide unit, cross sliding clock is housed, horizontal slide rail is equipped with in upper slide unit bottom, and cross sliding clock and horizontal slide rail are installed togather; A slide unit lock dog is installed respectively in the left and right sides between described mounting blocks and upper slide unit, and a slide unit lock dog is also installed respectively in the both sides, front and back between upper slide unit and lower slide unit; A micrometer adjusting screw that can make slide unit move forward and backward is installed at the rear portion of described upper slide unit, and the right part of upper slide unit is installed a micrometer adjusting screw that can make lower slide unit move horizontally; Described CCD mechanism comprises CCD fixed head, CCD, light source fixed head and light source, and described CCD fixed head and light source fixed head are arranged on respectively the both sides of contiguous block, and CCD is arranged on CCD fixed head, and light source is arranged on light source fixed head; Described lifting motor can drive micro-adjusting mechanism to arrive standard operation position, when carrying out contraposition, can regulate the position of each CCD, by rotary fine adjustment screw, can on level and fore-and-aft direction, regulate the position of each CCD, until position adjustments is accurate.
5. a kind of automatic aligning fitting machine according to claim 1, it is characterized in that: described carrier mechanism comprises carrier base plate, pallet, suction nozzle, rib, telescopic cylinder, plectrum, carrier mounting bar, carrier slide rail, carrier slide block, catch and light source mounting blocks, described carrier base plate is provided with suction nozzle, under carrier base plate, telescopic cylinder is housed; The both sides of described telescopic cylinder respectively connect a plectrum, and the two ends of plectrum are connecting carrier mounting bar, and carrier mounting bar is provided with carrier slide rail, on carrier slide rail, coordinate carrier slide block is installed; Described pallet is fixedly mounted on carrier slide block; Described suction nozzle, through pallet, can make product be adsorbed on tray surface; The end of described slide rail is connecting catch; The Si Jiaochu of described carrier base plate is separately installed with the light source mounting blocks that light source is provided when giving contraposition; The four sides of described carrier base plate is respectively equipped with rib, each two of the ribs of every.
6. a kind of automatic aligning fitting machine according to claim 1, it is characterized in that: described Y-axis mechanism comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis slide plate contiguous block, Y-axis slide rail, Y-axis slide block, Y-axis landing slab, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, the linear module of described Y-axis, Y-axis slide rail and Y-axis mounting bar are arranged on base plate respectively, and the linear module of Y-axis, Y-axis slide rail and Y-axis mounting bar are parallel to each other, described Y-axis slide rail has two, on every Y-axis slide rail, coordinates respectively three above Y-axis slide blocks are installed, and Y-axis photoelectric sensor is installed on Y-axis mounting bar, described y-axis motor links together by Y-axis shaft coupling and the linear module of Y-axis, described Y-axis slide plate contiguous block is arranged on the linear module of Y-axis, and described Y-axis landing slab is arranged on Y-axis slide block top, and Y-axis slide plate contiguous block and Y-axis landing slab are fixed together, described Y-axis sensing chip is arranged on the side of Y-axis slide plate contiguous block, described X-axis mechanism comprises X-axis motor, X-axis shaft coupling, the linear module of X-axis, X-axis slide plate contiguous block, X-axis slide rail, X-axis slide block, X-axis landing slab, X-axis mounting bar, X-axis photoelectric sensor and X-axis sensing chip, the linear module of described X-axis, X-axis slide rail and X-axis mounting bar are arranged on respectively on Y-axis landing slab, and the linear module of X-axis, X-axis slide rail and X-axis mounting bar are parallel to each other, described X-axis slide rail has two, on every X-axis slide rail, coordinates plural X-axis slide block is installed respectively, and X-axis photoelectric sensor is installed on X-axis mounting bar, described X-axis motor links together by X-axis shaft coupling and the linear module of X-axis, described X-axis slide plate contiguous block is arranged on the linear module of X-axis, and described X-axis landing slab is arranged on X-axis slide block top, and X-axis slide plate contiguous block and X-axis landing slab are fixed together, described X-axis sensing chip is arranged on the side of X-axis slide plate contiguous block, described Z-axis mechanism comprises Z axis motor, motor fixing seat, Z axis shaft coupling, screw mandrel bearing, screw mandrel fixed block, screw mandrel cushion pad, screw mandrel bearing fixed block, Z axis slide rail, Z axis slide block, lifting photoelectric sensor and lifting sensing chip, described motor fixing seat, screw mandrel bearing and screw mandrel bearing fixed block are separately fixed at the side of lifting fixed head, Z axis motor is connected in motor fixing seat, Z axis motor is by Z axis shaft coupling connection wire rod, screw mandrel is through screw mandrel bearing, in the middle of screw mandrel, connecting screw mandrel fixed block, screw mandrel front end is supported on screw mandrel bearing fixed block, the bottom of screw mandrel bearing fixed block is connecting screw mandrel cushion pad, Z axis motor drives screw mandrel, can make screw mandrel fixed block move up and down.
7. a kind of automatic aligning fitting machine according to claim 1, it is characterized in that: described R axis mechanism comprises R spindle motor, R axle shaft coupling, rotating shaft, rotating shaft holder, R axis mechanism mount pad, rotary photoelectric sensor and rotary inductive sheet, described R spindle motor links together by R axle shaft coupling and rotating shaft, and rotating shaft is by swivel bearing seat supports; Described R axis mechanism mount pad and rotating shaft holder are fixedly installed togather; Described R axis mechanism mount pad and screw mandrel fixed block are fixed together; On four angles of described R axis mechanism mount pad, a Z axis slide rail is installed respectively, in described lifting fixed head, is matched Z axis slide block is installed with Z axis slide rail respectively; When driving R axis mechanism mount pad to move up and down, screw mandrel fixed block leads by Z axis slide rail; The inner side of described R axis mechanism mount pad is connecting lifting sensing chip by a lifting sensing chip Connection Block, and described lifting fixed head outside is being fixedly connected with lifting photoelectric sensor; The side of described rotating shaft is connecting rotary inductive sheet, on described rotating shaft holder, by a rotary inductive device Connection Block, is connecting rotary photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320633056.1U CN203510075U (en) | 2013-10-14 | 2013-10-14 | Automatic centering installing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320633056.1U CN203510075U (en) | 2013-10-14 | 2013-10-14 | Automatic centering installing machine |
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| CN203510075U true CN203510075U (en) | 2014-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320633056.1U Withdrawn - After Issue CN203510075U (en) | 2013-10-14 | 2013-10-14 | Automatic centering installing machine |
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| CN (1) | CN203510075U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538023A (en) * | 2013-10-14 | 2014-01-29 | 吴江市博众精工科技有限公司 | Automatic decimal alignment mounting machine |
| CN105522378A (en) * | 2016-02-19 | 2016-04-27 | 苏州天准科技股份有限公司 | Self-center-return rotation deviation rectification mechanism for alignment and rotation press-in device |
| CN106216994A (en) * | 2016-09-08 | 2016-12-14 | 深圳市联合东创科技有限公司 | Machinery para-position assembles module and workpiece para-position assemble method |
| CN112207734A (en) * | 2020-09-24 | 2021-01-12 | 五邑大学 | Four-degree-of-freedom positioning and centering device |
| CN112247905A (en) * | 2020-10-30 | 2021-01-22 | 中国科学技术大学 | Scientific-grade CCD-oriented protective shell separation device and method |
| CN112394842A (en) * | 2020-11-27 | 2021-02-23 | 湖南方得电子科技有限公司 | Full-lamination equipment and lamination process of electromagnetic capacitive touch screen |
| CN113664760A (en) * | 2021-08-27 | 2021-11-19 | 博众精工科技股份有限公司 | Alignment tool |
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2013
- 2013-10-14 CN CN201320633056.1U patent/CN203510075U/en not_active Withdrawn - After Issue
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103538023A (en) * | 2013-10-14 | 2014-01-29 | 吴江市博众精工科技有限公司 | Automatic decimal alignment mounting machine |
| CN105522378A (en) * | 2016-02-19 | 2016-04-27 | 苏州天准科技股份有限公司 | Self-center-return rotation deviation rectification mechanism for alignment and rotation press-in device |
| CN105522378B (en) * | 2016-02-19 | 2017-10-17 | 苏州天准科技股份有限公司 | It is a kind of be used for align from Hui Zhong rotary deviation-rectifyings mechanism and rotation press-in device |
| CN106216994A (en) * | 2016-09-08 | 2016-12-14 | 深圳市联合东创科技有限公司 | Machinery para-position assembles module and workpiece para-position assemble method |
| CN106216994B (en) * | 2016-09-08 | 2018-05-22 | 深圳市联合东创科技有限公司 | Machinery contraposition assembling module and workpiece contraposition assemble method |
| CN112207734A (en) * | 2020-09-24 | 2021-01-12 | 五邑大学 | Four-degree-of-freedom positioning and centering device |
| CN112247905A (en) * | 2020-10-30 | 2021-01-22 | 中国科学技术大学 | Scientific-grade CCD-oriented protective shell separation device and method |
| CN112247905B (en) * | 2020-10-30 | 2024-02-09 | 中国科学技术大学 | Separation device and method for protecting shell of scientific-grade CCD (charge coupled device) |
| CN112394842A (en) * | 2020-11-27 | 2021-02-23 | 湖南方得电子科技有限公司 | Full-lamination equipment and lamination process of electromagnetic capacitive touch screen |
| CN113664760A (en) * | 2021-08-27 | 2021-11-19 | 博众精工科技股份有限公司 | Alignment tool |
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