CN203495772U - Steel plate passing type shot blasting and rust-proof device - Google Patents
Steel plate passing type shot blasting and rust-proof device Download PDFInfo
- Publication number
- CN203495772U CN203495772U CN201320560810.3U CN201320560810U CN203495772U CN 203495772 U CN203495772 U CN 203495772U CN 201320560810 U CN201320560810 U CN 201320560810U CN 203495772 U CN203495772 U CN 203495772U
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- CN
- China
- Prior art keywords
- steel plate
- spray
- antirust
- rust
- ball blast
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- Expired - Fee Related
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 32
- 239000010959 steel Substances 0.000 title claims abstract description 32
- 238000005422 blasting Methods 0.000 title claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 239000007921 spray Substances 0.000 claims description 33
- 239000000428 dust Substances 0.000 claims description 8
- 238000005453 pelletization Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 4
- 239000003082 abrasive agent Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 9
- 239000003973 paint Substances 0.000 abstract description 8
- 238000005507 spraying Methods 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000000576 coating method Methods 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000011344 liquid material Substances 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a steel plate passing type shot blasting and rust-proof device. The steel plate passing type shot blasting and rust-proof device is sequentially provided with a feeding roller way, a middle roller way and a plate chain conveying roller way which are separated, wherein a shot blasting cleaning system is arranged between the feeding roller way and the middle roller way; a rust-proof liquid spraying system is arranged between the middle roller way and the plate chain conveying roller way. After steel is subjected to shot blasting treatment, a problem that the coated steel is rusted again does not happen; a problem that a procedure of treating rust-proof paint needs to added after the rust-proof paint is sprayed is also solved; a formula of the rust-proof paint is simple, the operation is easy and the production cost is greatly improved.
Description
Technical field
The utility model relates to steel plate impeller blasting antirust technology field, refers to particularly it is a kind of steel plate through type ball blast and Rustproofing apparatus.
Background technology
In prior art; steel plate is different according to the air humidity of each department after by Shot Blasting; substantially in 8 ~ 24 hours, just can again get rusty; therefore; steel plate impeller blasting in enormous quantities does not complete in time external coating after processing and will again get rusty; conventionally can consider Shot Blasting again, or rust prevention by applying liquid material paint is to process.Number of times is had bad luck in the logistics that ball blast has increased plant area again, and operation increases production cost repeatedly; Rust prevention by applying liquid material paint increases pretreatment procedure can to follow-up coating steel plate, needs to complete normal coating process after Chemical cleaning antirust paint again, has increased unnecessary production process.
Therefore, need improve prior art.
Summary of the invention
The purpose of this utility model is exactly the deficiency that will solve above-mentioned background technology, and a kind of follow-up coating steel plate operation steel plate through type ball blast and Rustproofing apparatus of not increasing is provided.
The technical solution of the utility model is: a kind of steel plate through type ball blast and Rustproofing apparatus, it is characterized in that: it comprises and setting gradually and the spaced charging roller of tool, delay table and plate chain rollgang, between described charging roller and delay table, be provided with impeller blasting system, between described delay table and plate chain rollgang, be provided with spray antirust solution system.
In such scheme:
The side of described charging roller is provided with dust pelletizing system, and the output of described dust pelletizing system is positioned at the front end of impeller blasting system.
Described impeller blasting system comprises shot blast room, and the two ends of described shot blast room are provided with the opening passing through for workpiece, is provided with shot-blasting machine, clear ball device and abrasive material EGR in described shot blast room.
Described impeller blasting system is connected with electric-control system.
Described delay table is equipped with wear-resistance protective sleeve outward.
Described spray antirust solution system comprises the antirust liquid chamber of spray, and the two ends of the antirust liquid chamber of described spray are provided with the opening passing through for workpiece, indoor spray gun and the hydraulic pump of being provided with of spray antirust solution, and described hydraulic pressure delivery side of pump is provided with two spray guns.
Also be provided with antirust solution fog treatment system, the output of described antirust solution fog treatment system is connected with the antirust liquid chamber of spray.
Described chain rollgang is V-type roller-way.
Workpiece feeding of the present utility model is to charging roller, and conveying workpieces enters and in impeller blasting system, carries out ball blast, cleaning; Changing of workpieces after ball blast is to middle rollgang, enters in spray antirust solution system, to spray antirust solution and process, and the changing of workpieces after being disposed is to plate chain rollgang, and rolls off the production line at this station.
The utility model can be realized steel plate pre-processing shot-blast, antirust two order lines are produced; Production efficiency is high, and rust-proof effect is controlled flexibly, by adjusting the proportion relation of antirust solution and water, to adapt to the antirust cycle of different steel plates; Antirust oil can clean up at the conventional pretreatment procedure of follow-up application, without increasing matting; The formula of antirust solution is simple, and dangerous without producing, production cost is low.
Accompanying drawing explanation
Fig. 1 is floor map of the present utility model;
Fig. 2 is generalized section of the present utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
A kind of steel plate through type ball blast and Rustproofing apparatus as shown in Figure 1 and Figure 2, it comprises and setting gradually and the spaced charging roller 1 of tool, delay table 2 and plate chain rollgang 3, between charging roller 1 and delay table 2, be provided with impeller blasting system 4, between delay table 2 and plate chain rollgang 3, be provided with spray antirust solution system 7.
In the present embodiment:
Charging roller 1 adopts infinitely variable speeds chain drive, and maximum speed is 4m/min greatly, meets average productive temp 2.5m/min; Roll surface height is 800mm, is convenient to material loading operation; Consider passing through and the desirable ball blast scope 2000mm of upper polishing head of all sheet stock, roll surface width is 2200mm.
The side of charging roller 1 is provided with dust pelletizing system 6, the output of dust pelletizing system 6 is positioned at the front end of impeller blasting system 4, high altitude discharge after dust pelletizing system 6 employing blower negative pressure dedustings, at workpiece, enter into 4 pairs of surface of the work dust collections of impeller blasting system to collecting bag, wherein collecting bag can regularly replace.
Impeller blasting system 4 comprises shot blast room; the two ends of shot blast room are provided with the opening passing through for workpiece; in shot blast room, be provided with shot-blasting machine, clear ball device and abrasive material EGR, to realize ball blast, pill recycling use and the workpiece of workpiece, go out the operations such as cleaning before the body of chamber.
Impeller blasting system 4 is connected with electric-control system 5, and electric-control system 5 adopts PLC program control system, for different steel plate thickness and material, controls and selects different ball blast intensity and charging and discharging programme-control etc.
Delay table 2 adopts wear-resistance roller way, and roller-way is equipped with wear-resistance protective sleeve outward, 5000 hours wear-resistance protective sleeve life-spans.
Spray antirust solution system 7 comprises the antirust liquid chamber 7.3 of spray, and the two ends of spraying antirust liquid chamber 7.3 are provided with the opening passing through for workpiece, spray in antirust liquid chamber 7.3 and are provided with spray gun 7.1 and hydraulic pump 7.2, and the output of hydraulic pump 7.2 is provided with two spray guns 7.1.Spray antirust solution system 7 adopts a pump to control respectively the principle of two spray guns, variable-frequency motor drives the reciprocal transverse shifting of spray gun, translational speed is 30-100m/min, hydraulic pump flows to spray gun by antirust solution with the pressure ratio of 33:1, spray gun is evenly sprayed at the surface of steel plate with the form of atomized water, form the rust-preventing film of thin layer after natural air drying.
The utility model is also provided with antirust solution fog treatment system 8, and the output of antirust solution fog treatment system 8 is connected with the antirust liquid chamber of spray 7.3, and it can make antirust solution atomizing spraying distribute antirust solution fog in the body of chamber and adopt high altitude discharge after dry filter
Antirust solution in the present embodiment adopts emulsibility antirust oil, and filling a prescription is:
For the steel of different cultivars and the different-thickness of steel, can programme-control ball blast intensity and the spraying rate of antirust solution, by controlling the spraying rate of antirust solution, control the coating thickness of antirust solution.Different matched proportion densities by antirust solution from water, the antirust cycle of control steel.As: rust preventive emulsion 5%+ water 95%, the antirust cycle is one to two week; Rust preventive emulsion 20%+ water 80%, the antirust cycle is one month.
The utility model rust-proof effect is controlled flexibly, by adjusting the proportion relation of antirust solution and water, to adapt to the antirust cycle of different plates; Antirust oil can clean up at the conventional pretreatment procedure of follow-up application, without increasing matting; The formula of antirust solution is simple, and dangerous without producing, production cost is low.
The construction procedure of the present embodiment is:
A. workpiece feeding, to charging roller 1, starts charging program, and conveying workpieces enters in shot blast room;
B. workpiece carries out ball blast, cleaning with the speed of average 2.5m/min by shot blast room;
C. the changing of workpieces after ball blast, to middle rollgang 2, enters in the antirust liquid chamber 7.3 of spray;
D. workpiece sprays antirust solution and processes by spraying antirust liquid chamber 7.3 with the speed of average 2.5m/min;
E. sprayed the changing of workpieces of antirust solution to plate chain rollgang 3, chain rollgang 3 supporting workpieces, roll off the production line at this station.
The utility model has solved after steel Shot Blasting, the problem that does not have the steel of timely application again to get rusty; Also after having solved rust prevention by applying liquid material paint, need to increase the working-procedure problem of processing antirust paint, and antirust solution formula is simple, easy to operate, greatly reduces production cost.
Claims (8)
1. a steel plate through type ball blast and Rustproofing apparatus, it is characterized in that: it comprises and setting gradually and the spaced charging roller of tool (1), delay table (2) and plate chain rollgang (3), between described charging roller (1) and delay table (2), be provided with impeller blasting system (4), between described delay table (2) and plate chain rollgang (3), be provided with spray antirust solution system (7).
2. steel plate through type ball blast according to claim 1 and Rustproofing apparatus, is characterized in that: the side of described charging roller (1) is provided with dust pelletizing system (6), and the output of described dust pelletizing system (6) is positioned at the front end of impeller blasting system (4).
3. steel plate through type ball blast according to claim 1 and Rustproofing apparatus, it is characterized in that: described impeller blasting system (4) comprises shot blast room (4.1), the two ends of described shot blast room (4.1) are provided with the opening passing through for workpiece, are provided with shot-blasting machine (4.2), clear ball device (4.3) and abrasive material EGR (4.4) in described shot blast room (4.1).
4. steel plate through type ball blast according to claim 1 and Rustproofing apparatus, is characterized in that: described impeller blasting system (4) is connected with electric-control system (5).
5. steel plate through type ball blast according to claim 1 and Rustproofing apparatus, is characterized in that: the outer wear-resistance protective sleeve that is equipped with of described delay table (2).
6. steel plate through type ball blast according to claim 1 and Rustproofing apparatus, it is characterized in that: described spray antirust solution system (7) comprises spray antirust liquid chamber (7.3), the two ends of the antirust liquid chamber of described spray (7.3) are provided with the opening passing through for workpiece, spray in antirust liquid chamber (7.3) and be provided with spray gun (7.1) and hydraulic pump (7.2), the output of described hydraulic pump (7.2) is provided with two spray guns (7.1).
7. steel plate through type ball blast according to claim 6 and Rustproofing apparatus, is characterized in that: be also provided with antirust solution fog treatment system (8), the output of described antirust solution fog treatment system (8) is connected with the antirust liquid chamber of spray (7.3).
8. steel plate through type ball blast and Rustproofing apparatus according to claim 1, is characterized in that: described chain rollgang (3) is V-type roller-way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320560810.3U CN203495772U (en) | 2013-09-10 | 2013-09-10 | Steel plate passing type shot blasting and rust-proof device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320560810.3U CN203495772U (en) | 2013-09-10 | 2013-09-10 | Steel plate passing type shot blasting and rust-proof device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203495772U true CN203495772U (en) | 2014-03-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320560810.3U Expired - Fee Related CN203495772U (en) | 2013-09-10 | 2013-09-10 | Steel plate passing type shot blasting and rust-proof device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203495772U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959917A (en) * | 2015-06-17 | 2015-10-07 | 浙江荣城涂装机械有限公司 | Shot-blasting and spraying machine for steel |
| CN107414653A (en) * | 2017-08-26 | 2017-12-01 | 芜湖鼎瀚再制造技术有限公司 | A kind of Corrugator roller automatic grinding derusting device |
| CN107877391A (en) * | 2017-11-02 | 2018-04-06 | 金鑫 | Sandblasted structures, sand-blasting machine and blasting method |
| CN108033044A (en) * | 2017-12-13 | 2018-05-15 | 湖南匡楚科技有限公司 | A kind of one-stop renovation technology of steel drum |
| CN108161753A (en) * | 2017-11-27 | 2018-06-15 | 山东钢铁股份有限公司 | The shot blasting method of surface of steel plate |
| CN109735857A (en) * | 2019-01-09 | 2019-05-10 | 扬州华航特钢有限公司 | A kind of derusting method of screw-thread steel |
| CN112355720A (en) * | 2020-10-10 | 2021-02-12 | 长沙格力暖通制冷设备有限公司 | Full-automatic production system of barrel |
| CN114559262A (en) * | 2022-03-17 | 2022-05-31 | 十堰市立可高工贸有限公司 | Hot rolled steel coil uncoiling shot blasting, longitudinal shearing and coiling integrated collinear processing system |
-
2013
- 2013-09-10 CN CN201320560810.3U patent/CN203495772U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959917A (en) * | 2015-06-17 | 2015-10-07 | 浙江荣城涂装机械有限公司 | Shot-blasting and spraying machine for steel |
| CN107414653A (en) * | 2017-08-26 | 2017-12-01 | 芜湖鼎瀚再制造技术有限公司 | A kind of Corrugator roller automatic grinding derusting device |
| CN107877391A (en) * | 2017-11-02 | 2018-04-06 | 金鑫 | Sandblasted structures, sand-blasting machine and blasting method |
| CN108161753A (en) * | 2017-11-27 | 2018-06-15 | 山东钢铁股份有限公司 | The shot blasting method of surface of steel plate |
| CN108033044A (en) * | 2017-12-13 | 2018-05-15 | 湖南匡楚科技有限公司 | A kind of one-stop renovation technology of steel drum |
| CN108033044B (en) * | 2017-12-13 | 2023-09-26 | 烟台国鑫金属包装制品有限公司 | One-stop renovation process for steel drum |
| CN109735857A (en) * | 2019-01-09 | 2019-05-10 | 扬州华航特钢有限公司 | A kind of derusting method of screw-thread steel |
| CN112355720A (en) * | 2020-10-10 | 2021-02-12 | 长沙格力暖通制冷设备有限公司 | Full-automatic production system of barrel |
| CN112355720B (en) * | 2020-10-10 | 2022-02-18 | 长沙格力暖通制冷设备有限公司 | Full-automatic production system of barrel |
| CN114559262A (en) * | 2022-03-17 | 2022-05-31 | 十堰市立可高工贸有限公司 | Hot rolled steel coil uncoiling shot blasting, longitudinal shearing and coiling integrated collinear processing system |
| CN114559262B (en) * | 2022-03-17 | 2024-04-05 | 十堰市立可高工贸有限公司 | Integrated collinear processing system for uncoiling, shot blasting, longitudinal shearing and rolling of hot rolled steel coil |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140326 |