CN203491088U

CN203491088U - Full-automatic winding machine

Info

Publication number: CN203491088U
Application number: CN201320234590.5U
Authority: CN
Inventors: 钱承林; 唐志勇; 洪雪玉
Original assignee: Tanac Automation Co Ltd
Current assignee: Tanac Automation Co Ltd
Priority date: 2013-05-03
Filing date: 2013-05-03
Publication date: 2014-03-19
Anticipated expiration: 2023-05-03

Abstract

The utility model provides a full-automatic winding machine. The full-automatic winding machine comprises a base, a workpiece rotating body, workpiece supporting mechanisms and thread clamping bars. The workpiece rotating body is arranged on the base. The workpiece supporting mechanisms are evenly arranged on four edges of the workpiece rotating body. The thread clamping bars are arranged on one side of one of the workpiece supporting mechanisms. A winding device, a welding device and a feeding and discharging device are sequentially arranged around the workpiece rotating body. The full-automatic winding machine has the advantages of being simple in structure, simple and convenient to manufacture, reasonable in design, high in work efficiency, convenient to maintain, low in cost and high in pass rate of finished products.

Description

Fully automatic wire winding machine

Technical field

The utility model relates to mechanical engineering technical field, is specifically related to fully automatic wire winding machine.

Background technology

Coil winding machine, is that the object of wire is wound into the machine on specific workpiece, and the scope of application is very extensive, and the line of conventional coil winding machine coiling mostly is enamel covered wire, braided wire, the heating wire that coiling electric heating appliance is used in addition and the solder reduction, electric wire, cable etc.Coil winding machine of a great variety, by its purpose classification, can be divided into universal and tailored version, the universal coil winding machine that is applicable to installing multiple framework coiling that refers to, and tailored version is that fixing special-purpose winding chuck is housed, coil winding machine that can only a kind of coil of coiling.Because the functional requirement of various loop product is different, make the kind of coil winding machine also diversified, common coil winding machine has the machines such as fully automatic wire winding machine, semiautomatic winding machine, loop wire winder, servo precise winding machine, Transformer Winding Machines, inductance coil coil winding machine at present.Automatic coil winding machine is the new machine growing up in recent years, greatly improved production efficiency, greatly reduced artificial dependence, an operator can look after several such equipment simultaneously, production quality is more stable, but current automatic coil winding machine is expensive, be not suitable with the procurement price requirement of small enterprise, and existing automatic coil winding machine complicated structure, maintenance process quite bothers, and maintenance cycle is also very long, simultaneously, the enterprise having relatively high expectations for output, the output of current automatic coil winding machine is also not enough to meet the demands.

Summary of the invention

Technical problem to be solved in the utility model is to provide fully automatic wire winding machine, simple in structure, manufacture easy, reasonable in design, cost is low, is adapted to the buying needs of medium-sized and small enterprises, and maintenance is convenient, can greatly increase work efficiency, Stability Analysis of Structures, can make product qualified rate significantly improve.

For solving above-mentioned existing technical problem, the utility model adopts following scheme: fully automatic wire winding machine, comprise base, be located at workpiece on base turn, be evenly located at workpiece turn workpiece support mechanism on four limits, be located at the clamp rod of workpiece support mechanism one side, the described workpiece surrounding of turning is provided with Winder, welder, discharging feed arrangement successively.

As preferably, described workpiece support mechanism comprises base plate, by rotating shaft, is connected to movable plate, the some inductance coil skeleton fixtures of switching on base plate on base plate, moving up and down of movable plate makes inductance coil skeleton chucking opening with closed, thereby makes workpiece put into inductance coil skeleton fixture and clamp.

As preferably, described Winder comprises the first supporter, be located at the first motion bar on the first supporter, be located at the outlet syringe needle on the first motion bar, be located at the alignment head on the first supporter, be located at the scissors of the first side of alignment, alignment head is fixed on the head of cable on workpiece and rotates, thereby drive inductance coil skeleton fixture to rotate, the syringe needle of outlet simultaneously output cable, cable is wrapped on workpiece, moving up and down of the first motion bar makes cable be wound around more evenly, after winding finishes, cable clamp is on clamp rod, scissors is cut off cable, thereby make winding operation compacter, greatly improved operating efficiency.

As preferably, described welder comprises the second supporter, be located at the second motion bar on the second supporter, be located at the soldering tip on the second motion bar.

As preferably, on described the second supporter, be positioned at soldering tip under be provided with chip removing device, described chip removing device comprises travelling carriage, is located at the some debris removal brushes on travelling carriage, after welding operation finishes, soldering tip moves inward, and the brush of debris removal is simultaneously outwards mobile, make soldering tip brush left and right friction in debris removal, the scrap that welding is produced drops, and avoids scrap to exert an influence to next step welding operation, thereby has greatly improved the quality of finished product.

As preferably, described discharging feed arrangement comprises the 3rd supporter, be located at the 3rd motion bar on the 3rd supporter, be located at lifting rod on the 3rd motion bar, be located on the 3rd supporter, be positioned at lifting rod under feeding unit, lifting rod is mentioned the finished product on inductance coil skeleton fixture be put on feeding unit, again the workpiece raw material on feeding unit mentioned and be put on inductance coil skeleton fixture, thereby make discharging and charging compacter, greatly improved operating efficiency.

As preferably, described feeding unit comprises slideway, slips the conveying plate on slideway, thus make charging and discharging more convenient.

As preferably, described workpiece is turned and is adopted octagon structure, thereby has dwindled the volume of coil winding machine, has reduced coil winding machine to the taking of space, and has reduced cost, makes the equipment running safer simultaneously.

Beneficial effect:

The fully automatic wire winding machine that the utility model adopts technique scheme to provide, simple in structure, manufacture easy, reasonable in design, cost is low, is adapted to the buying needs of medium-sized and small enterprises, and maintenance is convenient, can greatly increase work efficiency, Stability Analysis of Structures, can make product qualified rate significantly improve.

Accompanying drawing explanation

Fig. 1 is structural representation of the present utility model.

In figure, base 1, workpiece turn 2, workpiece support mechanism 3, base plate 31, rotating shaft 32, movable plate 33, inductance coil skeleton fixture 34, clamp rod 4, Winder 5, the first supporter 51, the first motion bar 52, outlet syringe needle 53, alignment head 54, scissors 55, welder 6, the second supporter 61, the second motion bar 62, soldering tip 63, discharging feed arrangement 7, the 3rd supporter 71, the 3rd motion bar 72, lifting rod 73, feeding unit 74, slideway 741, conveying plate 742, chip removing device 8, travelling carriage 81, debris removal brush 82.

Embodiment

As shown in Figure 1, fully automatic wire winding machine, comprises base 1, the workpiece being located on base 1 turns 2, evenly be located at the workpiece support mechanism 3 that workpiece is turned on 2 four limits, be located at the clamp rod 4 of workpiece support mechanism 3 one sides, described workpiece 2 surroundings of turning are provided with Winder 5 successively, welder 6, discharging feed arrangement 7, described workpiece support mechanism 3 comprises base plate 31, by rotating shaft 32, be connected to the movable plate 33 on base plate 31, the some inductance coil skeleton fixtures 34 of switching on base plate 31, described Winder 5 comprises the first supporter 51, be located at the first motion bar 52 on the first supporter 51, be located at the outlet syringe needle 53 on the first motion bar 52, be located at the alignment head 54 on the first supporter 51, be located at the scissors 55 of alignment head 54 1 sides, described welder 6 comprises the second supporter 61, be located at the second motion bar 62 on the second supporter 61, be located at the soldering tip 63 on the second motion bar 62, on described the second supporter 61, be positioned at soldering tip 63 under be provided with chip removing device 8, described chip removing device 8 comprises travelling carriage 81, be located at the some debris removal brushes 82 on travelling carriage 81, described discharging feed arrangement 7 comprises the 3rd supporter 71, be located at the 3rd motion bar 72 on the 3rd supporter 71, be located at the lifting rod 73 on the 3rd motion bar 72, be located on the 3rd supporter 71, be positioned at lifting rod 73 under feeding unit 74, described feeding unit 74 comprises slideway 741, slip the conveying plate 742 on slideway 741, the described workpiece 2 employing octagon structures of turning.

During real work, moving up and down of movable plate 33 makes inductance coil skeleton fixture 34 openings with closed, thereby make workpiece put into inductance coil skeleton fixture 34 and clamp, alignment head 54 is fixed on the head of cable on workpiece and rotates, thereby drive inductance coil skeleton fixture 34 to rotate, the syringe needle of outlet simultaneously 53 output cables, cable is wrapped on workpiece, moving up and down of the first motion bar 52 makes cable be wound around more evenly, after winding finishes, cable clamp is on clamp rod 4, scissors 55 is cut off cable, thereby make winding operation compacter, greatly improved operating efficiency, then workpiece 2 rotation 90 degree of turning, make soldering tip 63 that the end of a thread is welded on to workpiece top, after welding operation finishes, soldering tip 63 moves inward, the brush of debris removal simultaneously 82 outwards moves, make soldering tip 63 left and right friction on debris removal brush 82, the scrap that welding is produced drops, avoid scrap to exert an influence to next step welding operation, now, workpiece is turned and 2 is rotated 90 degree again, lifting rod 73 is mentioned the finished product on inductance coil skeleton fixture 34 and is put on feeding unit 74, again the workpiece raw material on feeding unit 74 mentioned and be put on inductance coil skeleton fixture 34, each operation is precisely compact, greatly improved operating efficiency, simple in structure, with low cost, be applicable to the procurement demand of medium-sized and small enterprises, there is larger market.

Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.

Although more used base 1 herein, workpiece turns 2, workpiece support mechanism 3, base plate 31, rotating shaft 32, movable plate 33, inductance coil skeleton fixture 34, clamp rod 4, Winder 5, the first supporter 51, the first motion bar 52, outlet syringe needle 53, alignment head 54, scissors 55, welder 6, the second supporter 61, the second motion bar 62, soldering tip 63, discharging feed arrangement 7, the 3rd supporter 71, the 3rd motion bar 72, lifting rod 73, feeding unit 74, slideway 741, conveying plate 742, chip removing device 8, travelling

carriage

81, 82 terms such as grade are brushed in debris removal, but do not get rid of the possibility of using other term.Use these terms to be only used to describe more easily and explain essence of the present utility model; They are construed to any additional restriction is all contrary with the utility model spirit.

Claims

1. fully automatic wire winding machine, it is characterized in that: comprise base (1), be located at workpiece on base (1) turn (2), be evenly located at workpiece turn workpiece support mechanism (3) on (2) four limits, be located at the clamp rod (4) of workpiece support mechanism (3) one sides, described workpiece (2) surrounding of turning is provided with Winder (5), welder (6), discharging feed arrangement (7) successively.

2. fully automatic wire winding machine according to claim 1, is characterized in that: described workpiece support mechanism (3) comprises base plate (31), by rotating shaft (32), is connected to movable plate (33), the some inductance coil skeleton fixtures (34) of switching on base plate (31) on base plate (31).

3. fully automatic wire winding machine according to claim 1, is characterized in that: described Winder (5) comprises the first supporter (51), be located at the first motion bar (52) on the first supporter (51), be located at outlet syringe needle (53) on the first motion bar (52), be located at alignment head (54) on the first supporter (51), be located at the scissors (55) of alignment head (54) one sides.

4. fully automatic wire winding machine according to claim 1, is characterized in that: described welder (6) comprises the second supporter (61), be located at the second motion bar (62) on the second supporter (61), be located at the soldering tip (63) on the second motion bar (62).

5. fully automatic wire winding machine according to claim 4, it is characterized in that: on described the second supporter (61), be positioned at soldering tip (63) under be provided with chip removing device (8), described chip removing device (8) comprises travelling carriage (81), be located at the some debris removals brushes (82) on travelling carriage (81).

6. fully automatic wire winding machine according to claim 1, is characterized in that: described discharging feed arrangement (7) comprises the 3rd supporter (71), be located at the 3rd motion bar (72) on the 3rd supporter (71), be located at lifting rod (73) on the 3rd motion bar (72), be located on the 3rd supporter (71), be positioned at lifting rod (73) under feeding unit (74).

7. fully automatic wire winding machine according to claim 6, is characterized in that: described feeding unit (74) comprises slideway (741), slips the conveying plate (742) on slideway (741).

8. fully automatic wire winding machine according to claim 1, is characterized in that: described workpiece turn (2) adopt octagon structure.