CN203487650U - A-level flame-retardant modified polystyrene board heat-insulation system - Google Patents

A-level flame-retardant modified polystyrene board heat-insulation system Download PDF

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Publication number
CN203487650U
CN203487650U CN201320563798.1U CN201320563798U CN203487650U CN 203487650 U CN203487650 U CN 203487650U CN 201320563798 U CN201320563798 U CN 201320563798U CN 203487650 U CN203487650 U CN 203487650U
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Prior art keywords
heat
flame
retardant modified
insulation
layer
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CN201320563798.1U
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蒋光树
王金荣
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ANHUI ZHONGRUI DECORATION MATERIALS GROUP Co Ltd
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ANHUI ZHONGRUI DECORATION MATERIALS GROUP Co Ltd
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Abstract

The utility model discloses an A-level flame-retardant modified polystyrene board heat-insulation system. The A-level flame-retardant modified polystyrene board heat-insulation system sequentially comprises a basic layer, a bonding layer, a heat-insulation layer, a plastering layer and a veneer layer, wherein the heat-insulation layer, the bonding layer and the basic layer are fixed through connecting pieces. The fireproof performance of the A-level flame-retardant modified polystyrene board heat-insulation system reaches the level A, the A-level flame-retardant modified polystyrene board heat-insulation system solves the problem that an existing traditional organic heat-insulation board heat-insulation system is poor in fireproof performance, and the heat-insulation layer of the system adopts A-level flame-retardant modified polystyrene boards, is low in heat conductivity coefficient, and overcomes the various potential quality hazards that when a slurry heat-insulation system is adopted, site construction quality is difficult to control, the heat-insulation and heat-insulating performance can not reach the standards, and the phenomena of hollowing, falling and cracking occur easily.

Description

The flame-retardant modified polyphenyl plate heat preserving system of A level
Technical field
The utility model relates to a kind of energy-saving building technology, in particular the flame-retardant modified polyphenyl plate heat preserving system of a kind of A level.
Background technology
At present, architectural energy consumption consumes energy side by side with industrial consumption energy, traffic, becomes three large " big power consumers " of AND ENERGY RESOURCES CONSUMPTION IN CHINA.Especially architectural energy consumption is accompanied by the lifting of constantly riseing of building total amount and residence comfort, is the trend that sharply raises up.China's building not only consumes energy high, and efficiency of energy utilization is very low, and unit building energy consumption exceeds 2~3 times than country under equal weather conditions.Ubiquity space enclosing structure heat insulation property and poor air-tightness in China's present stage urban house building, the low inferior problem of heat supplying air conditioning system effectiveness, the housing construction of Yi Zhan China urban architecture gross area approximately 60% is example, the heating districts cities and towns area of residence approximately has 4,000,000,000 square metres, the average energy consumption of Heating Season in 2000 be about 25kg coal/square metre, if on existing basis, realize 50% energy-conservation, approximately can save every year 0.5 hundred million tons of standard coals.The investigation data that investigate group of Chinese People's Political Consultative Conference (CPPCC) submits to regard to Building Energy-saving show: by current trend development, to the year two thousand twenty China building energy consumption, will reach 10.9 hundred million tons of standard coals.
Therefore building energy conservation is the strategy of sustainable development that the Chinese government vigorously advocates in recent years, is the important state basic policy that contributes to energy-saving and emission-reduction, environmental protection, to building masonry wall be incubated, heat insulation processing is to implement one of important measures of building energy conservation.The principal mode of present price section external wall outer insulation has: traditional organic heat-insulating plate (EPS/XPS/PU) exterior wall heat-preserving system, inorganic heat insulation material (foam cement plate/kervit microbead insulated sand slurry) wall insulation system etc., all there is certain defect in above-mentioned several heat-insulation system, though tradition organic plates class heat-insulation system thermal and insulating performance is better, its fireproof performance is poor, comburant toxicity becomes greatly its weakness; Though mineral-type heat-insulation system fireproof performance is excellent, but due to some shortcomings of heat insulating material self (as crisp in surface, easy efflorescence, fall slag, adhesion strength is low, water absorption rate is large etc.), and its heat-insulating property generally is all difficult to meet the requirement of building energy conservation 65%, greatly limited the scope of application of this type of heat insulating material.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of A level flame-retardant modified polyphenyl plate heat preserving system, realizes thermal insulation and higher fireproof performance.
The utility model is achieved through the following technical solutions: the utility model comprises basic unit, tack coat, insulation layer, float coat and finish coat from inside to outside successively, and insulation layer, tack coat and link base layer are crossed connector and fixed.
Described insulation layer is that flame-retardant board forms, and the gap of the gap of upper row's flame-retardant board and lower row's flame-retardant board 1/2 plate that staggers is long.Can guarantee to prevent that insulation layer from forming perforation seam, avoid the generation of cold-heat bridge.The hole depth of described connector in basic unit is more than 3cm.Guarantee the stable connection of connector.
As one of optimal way of the present utility model, described basic unit is concrete wall or masonry wall.
As one of optimal way of the present utility model, described finish coat is coating.
Inorganic fire coating material is mixed in granular polystyrene to a kind of novel polyphenyl plate forming through the polymerization curing reaction between granular polystyrene and inorganic fire coating material.In polyphenyl plate, granular polystyrene is wrapped in the special inorganic material crystalline solid with fireproof performance around, form the state isolated with air, effectively stop flame transmission, and will between particle and particle, isolate, realized interior fire protection minute storehouse, thereby thoroughly changed traditional polyphenyl plate and met fire contraction, the defect of molten drop.
The utility model has the following advantages compared to existing technology: the utility model is simple in structure, reasonable in design, make full use of excellent properties, thermal and insulating performance and the fire safety performance of the flame-retardant modified polyphenyl plate of A level, be applicable to body of wall and the roof heat insulation under various weather conditions, built: this system fireproof performance reaches A level, solved the poor weakness of existing traditional organic heat-insulating plate heat preserving system fireproof performance; The insulation layer of this system adopts the flame-retardant modified polyphenyl plate of A level, and coefficient of thermal conductivity is low, has overcome slurry class heat-insulation system, site operation difficult quality is controlled, thermal and insulating performance does not reach standard, easily hollowing, come off, many hidden danger of quality such as cracking; This system weatherability, freeze thawing resistance, water resistance are good, have thoroughly solved the fundamental issues such as external heat insulating wall hollowing, cracking.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
The specific embodiment
Below embodiment of the present utility model is elaborated; the present embodiment is implemented take technical solutions of the utility model under prerequisite; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
Embodiment 1
As shown in Figure 1, the present embodiment comprises basic unit 1, tack coat 2, insulation layer 3, connector 4, float coat 5 and finish coat 6 from inside to outside successively, and insulation layer 3, tack coat 2 and basic unit 1 are fixing by connector 4; The insulation layer 3 of the present embodiment consists of flame-retardant board, described flame-retardant board is the flame-retardant modified polyphenyl plate of A level, the flame-retardant modified polyphenyl plate of described A level, by weight, comprise 20 parts of flame-retardant polystyrene resins, 0.4 part of blowing agent, 40 parts of French chalk, 6 parts, aluminium hydroxide, 2 parts, surfactant, 3 parts, curing compound.
The basic unit 1 of the present embodiment is concrete wall or masonry wall.
Described tack coat 2 is made for adhesive mortar, and described adhesive mortar by weight, comprises 350 parts of 42.5 Portland cements, 30~150 500 parts of object quartz sands, 50 parts of dicalcium powders, 15 parts of redispersible latex powders, 1.5 parts of cellulose ethers, 3 parts, lignin.
Described float coat 5 is made for plastering mortar, in described plastering mortar, lay grid cloth, described plastering mortar by weight, comprises 280 parts of 42.5 Portland cements, 40~140 600 parts of object quartz sands, 50 parts of dicalcium powders, 20 parts of redispersible latex powders, 2 parts of cellulose ethers, 2 parts of hydrophober, 1 part of polypropylene fibre, 3 parts, lignin.
The finish coat 6 of the present embodiment is coating.
The preparation method of the flame-retardant modified polyphenyl plate of A level of the present embodiment, comprises the following steps:
(1) by flame-retardant polystyrene resin and blowing agent, at 106 ℃ of the steam pressures of 0.6bar through the expanded foamed flame-retardant polystyrene foam grain that makes;
(2) the fire prevention coating material through surfactant-modified is mixed in flame-retardant polystyrene foam grain, then add curing compound, at 70 ℃ of temperature, stir 18 minutes, form the crystalline solid of surface uniform parcel fire proofing material; Described fire prevention coating material is to take 325~425 object French chalk as basis, adds 17.8% nanoscale aluminium hydroxide and 0.7% surfactant to mix and forms, by weight;
(3) finally by above-mentioned crystalline solid injection plate forming machine, under the saturated vapor effect of 100 ℃, merge moulding.
The present embodiment manufacturing process is as follows:
1, basic unit 1 surface should be cleaned, without the attachment of the impact bondings such as greasy dirt, release agent; Projection, hollowing and porous spot should be rejected and levelling;
2, adhesive mortar is Polymer-Modified Mortar, there is good adhesion stress, the dry powder of adhesive mortar and water are prepared by about 5:1 weight ratio, with electric mixer, stir, once prepare consumption be advisable to be finished in 2h (summer is when construct, and the time should be controlled in 1.5h); The adhesive mortar preparing is noted sun-proof wind sheltering, surpasses operable time, forbids adding once again water and uses;
3, the stickup of insulation layer 3:
The flame-retardant modified polyphenyl plate of A level is pasted and can be adopted a little sticky method or the sticky method of bar;
The way of a, the sticky method of point: coat the adhesive mortar of wide about 60mm, thick about 10mm with trowel on the every flame-retardant modified polyphenyl plate of A level (on-gauge plate is of a size of 600mm * 1200mm) surrounding, then at middle part, evenly spread the bonding point of 8 diameter 120mm, thick about 10mm, this bonding point will be arranged evenly, the bond area that must guarantee the flame-retardant modified polyphenyl plate of A level and basic unit's 1 metope reaches 40%, and plate mouth should stay 50mm exhaust opening.
The way of b, the sticky method of bar: use trowel, at the flame-retardant modified polyphenyl plate of whole A level back side full coat adhesive mortar, keep trowel and plate face angle at 45 °, close adhesion plate is also struck off remaining adhesive mortar between sawtooth, forms the adhesive mortar bar of sawtooth.This adhesive method is applicable to the good basic unit of planeness 1 body of wall.
After adhesive mortar coats, immediately the flame-retardant modified polyphenyl plate of A level is attached on metope, action is wanted rapidly, to prevent adhesive mortar skinning, to affect adhesion strength.
The flame-retardant modified polyphenyl plate paving of A level is on the wall time, and application 2m guiding ruler flattens operation, guarantees its planeness and bonds firm.When next piece warming plate is pasted, this piece should be pushed from the side to last block of plate, and guarantee that the seam between plate and plate is stressed closely, must not have larger gap.If because the flame-retardant modified polyphenyl plate face of A level is not upright or cut not and directly to form the gap that is greater than 1.5mm, application homogeneous material is processed and is polished flat.
The flame-retardant modified polyphenyl plate of A level should be from bottom to top, and the horizontal paving of along continuous straight runs, guarantees continuous combination, and the gap of the flame-retardant modified polyphenyl plate of upper row A level and the gap of the flame-retardant modified polyphenyl plate of lower row A level 1/2 plate that staggers is long.
In metope corner, should first sequence size, cut the flame-retardant modified polyphenyl plate of A level, its vertical interlaced is connected, and guarantee corner verticality.
4, the installation of connector 4
Use electric drill to punch with installation connecting element 4.Hole depth on body of wall should be more than 3cm, and what guarantee connector 4 enters the wall degree of depth, and the floated coat of body of wall or old finish coat 6 should be as the degree of depth of connector 4.
Connector 4 should be beaten adhesive mortar place, and first connector 4 of external corner place should be from corner 6~10cm, in order to avoid damage body of wall.
Whether the quantity of connector 4 and layout should meet design requirement, and should adopt on-the-spot pull-out test to check its intensity to meet design requirement.
Beaten behind hole, by the plastic disc load hole of connector 4, connector 4 should be after pasting the flame-retardant modified polyphenyl plate 24h of A level, the installation of can holing.
5, the construction of float coat 5
On the flame-retardant modified polyphenyl plate of A level surface, smear first pass plastering mortar, the about 2mm of thickness.This layer is as smeared into for one time, can control material thickness by the sawtooth plaster trowel of 6mm * 6mm~10mm * 10mm: first by the flat side of plaster trowel by even full the smearing on the flame-retardant modified polyphenyl plate face of A level of plastering mortar, with a toothed side, with 60 ° of angles, on plate face, haul out mortar bar immediately, note guaranteeing the full of mortar bar, with flat one, stress new floating mortar and be pressed into grid cloth again, grid cloth position is by following requirement.
Paving grid cloth: grid cloth is tightened to rear appropriateness on bottom plastering mortar, to surrounding, grid cloth is pressed into the top layer of mortar with trowel by centre, smooth compacting, forbid grid cloth gauffer.When paving meets overlap joint, must meet horizontal 100mm, the longitudinally lap length requirement of 100mm.Grid cloth must be pressed in time and be floating when the wet soft state of mortar.Forbid first lapping, then plaster.
Smear plastering mortar second time: after first pass plastering mortar condenses, smear again one plastering mortar, thickness 1~2mm, grid cloth should be positioned at approximately 1/3 place of the outer side of overcoat, must not be outside exposed, also should not imbed too deeply, the visible grid of grid cloth of specifically take be cannot see color as standard.Surface layer mortar be must guard against and not stopped rubbing, in order to avoid form hollowing.Mortar plastering construction intermittently should facilitate the overlap joint of follow-up construction at natural gap, as positions such as shrinkage joint, negative and positive angle, cantilever platforms.On metope, as needed, pausing continuously, surface layer mortar should not cover the grid cloth of having completed completely, need be step slope stubble with grid cloth, first pass plastering mortar, and toothing spacing is not less than 150mm, in order to avoid grid cloth lap-joint planeness exceeds deviation.
6, finish coat 6 constructions
Before coating ornamental surface is smeared, should first on plastering mortar, criticize and scrape flexible putty 2~3 times, putty layer gross thickness be controlled in 2mm; The coating that finish coat 6 adopts should be coating or thick matter decoration mortar is constructed.
Embodiment 2
The flame-retardant modified polyphenyl plate of A level of the present embodiment, by weight, comprises 25 parts of flame-retardant polystyrene resins, 0.5 part of blowing agent, 50 parts of French chalk, 10 parts, aluminium hydroxide, 4 parts, surfactant, 5 parts, curing compound.
Described tack coat 2 is made for adhesive mortar, and described adhesive mortar by weight, comprises 400 parts of 42.5 Portland cements, 30~150 550 parts of object quartz sands, 100 parts of dicalcium powders, 20 parts of redispersible latex powders, 2.5 parts of cellulose ethers, 5 parts, lignin.
Described float coat 5 is made for plastering mortar, in described plastering mortar, lay grid cloth, described plastering mortar by weight, comprises 300 parts of 42.5 Portland cements, 40~140 650 parts of object quartz sands, 100 parts of dicalcium powders, 30 parts of redispersible latex powders, 3 parts of cellulose ethers, 4 parts of hydrophober, 2 parts of polypropylene fibres, 5 parts, lignin.
Other embodiments are identical with embodiment 1.
Embodiment 3
The flame-retardant modified polyphenyl plate of A level of the present embodiment, by weight, comprises 22 parts of flame-retardant polystyrene resins, 0.5 part of blowing agent, 45 parts of French chalk, 8 parts, aluminium hydroxide, 3 parts, surfactant, 4 parts, curing compound.
Described tack coat 2 is made for adhesive mortar, and described adhesive mortar by weight, comprises 380 parts of 42.5 Portland cements, 30~150 520 parts of object quartz sands, 80 parts of dicalcium powders, 18 parts of redispersible latex powders, 2 parts of cellulose ethers, 4 parts, lignin.
Described float coat 5 is made for plastering mortar, in described plastering mortar, lay grid cloth, described plastering mortar by weight, comprises 290 parts of 42.5 Portland cements, 40~140 630 parts of object quartz sands, 80 parts of dicalcium powders, 25 parts of redispersible latex powders, 3 parts of cellulose ethers, 3 parts of hydrophober, 1 part of polypropylene fibre, 4 parts, lignin.
Other embodiments are identical with embodiment 1.

Claims (5)

1. the flame-retardant modified polyphenyl plate heat preserving system of A level, is characterized in that, comprises successively from inside to outside basic unit, tack coat, insulation layer, float coat and finish coat, and insulation layer, tack coat and link base layer are crossed connector and fixed.
2. the flame-retardant modified polyphenyl plate heat preserving system of A level according to claim 1, is characterized in that, described insulation layer is that flame-retardant board forms, and the gap of the gap of upper row's flame-retardant board and lower row's flame-retardant board 1/2 plate that staggers is long.
3. the flame-retardant modified polyphenyl plate heat preserving system of A level according to claim 1, is characterized in that, the hole depth of described connector in basic unit is more than 3cm.
4. the flame-retardant modified polyphenyl plate heat preserving system of A level according to claim 1, is characterized in that, described basic unit is concrete wall or masonry wall.
5. the flame-retardant modified polyphenyl plate heat preserving system of A level according to claim 1, is characterized in that, described finish coat is coating.
CN201320563798.1U 2013-09-11 2013-09-11 A-level flame-retardant modified polystyrene board heat-insulation system Expired - Fee Related CN203487650U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103452195A (en) * 2013-09-12 2013-12-18 安徽中瑞节能装饰材料集团有限公司 A-level flame-retardant modified polystyrene board heat-insulating system
CN105604201A (en) * 2016-01-31 2016-05-25 周紫阳 Anti-falling heat insulation fireproof plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103452195A (en) * 2013-09-12 2013-12-18 安徽中瑞节能装饰材料集团有限公司 A-level flame-retardant modified polystyrene board heat-insulating system
CN105604201A (en) * 2016-01-31 2016-05-25 周紫阳 Anti-falling heat insulation fireproof plate

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