CN203484409U - Automatic honeycomb forming device for honeycomb sandwich board - Google Patents
Automatic honeycomb forming device for honeycomb sandwich board Download PDFInfo
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- CN203484409U CN203484409U CN201320564933.4U CN201320564933U CN203484409U CN 203484409 U CN203484409 U CN 203484409U CN 201320564933 U CN201320564933 U CN 201320564933U CN 203484409 U CN203484409 U CN 203484409U
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- honeycomb
- servomotor
- roll forming
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- frame
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Abstract
The utility model discloses an automatic honeycomb forming device for a honeycomb sandwich board. The automatic honeycomb forming device comprises a machine frame and further comprises a forming device with a rolling mechanism which moves above the machine frame in three-dimensional directions, and two sets of pinning devices which are respectively provided with a row of fixing pins sequentially popped out. The forming device is connected with the machine frame. The two sets of pinning devices are arranged on the positions on the two sides of the machine frame in parallel in a mirror image mode. The fixing pins in the pinning devices are arranged and extend front and back in the horizontal direction. The rolling mechanism sequentially passes by each row of popped-out fixing pins of the corresponding pinning device one by one when moving front and back in the horizontal direction and moving up and down in the perpendicular direction, so that corrugated sheets formed by metal foils through rolling forming conducted by the rolling mechanism are folded and layered to form a corrugated board with a multi-layer honeycomb structure. According to the automatic honeycomb forming device, seamless weaving of the honeycomb structure is achieved, and a formed honeycomb body meets the requirement for a standard specification. A large number of manpower resources are saved, and the metal foils with certain thicknesses can be machined.
Description
Technical field
The invention belongs to the automatic processing technique field of sheet material, relate in particular to a kind of honeycomb sandwich plate honeycomb shaping equipment.
Background technology
The technique that tradition is prepared honeycomb sandwich plate honeycomb ceramics is, the metal forming scroll of setting width is rolled into half orthohexagonal corrugated sheet, is cut to certain length, then multilayer corrugated sheet is put into cellular by craft.The honeycomb ceramics that adopts this technique to prepare, in the process of cutting out, cannot guarantee the coupling of the corrugated sheet block position after cutting out, make the honeycomb ceramics preparing have the risk that is not inconsistent specification, and use a large amount of manpowers to go corrugated sheet to combine, wasted human resources.
Summary of the invention
The present invention aims to provide a kind of honeycomb sandwich plate honeycomb shaping equipment, cannot automatic forming in above-mentioned to solve, waste the problem of a large amount of human resources.
In an embodiment of the present invention, provide honeycomb sandwich plate honeycomb shaping equipment, comprised frame, also comprised:
Shaped device and each pin clamping device with several steady pins that eject successively of a row of two covers with the roll forming mechanism of the three-dimensional direction moving above described frame; Wherein, described three-dimensional is respectively before and after about level, level and vertically;
Described shaped device is connected with described frame;
Described two cover pin clamping devices are on the position that mirror image is set in parallel in described frame both sides; The arrangement bearing of trend of the steady pin in described pin clamping device is described horizontal fore-and-aft direction;
Described roll forming mechanism moves by direction before and after, level and vertically, walk around one by one successively the steady pin of every row's described pin clamping device ejection, metal foil, by the folding layering of corrugated sheet of described roll forming mechanism roll forming moulding, is formed to the corrugated sheet of multi-layer honeycomb structure.
Described shaped device three-dimensional direction moving mechanism, comprising:
The girder that is erected at described frame top, its two ends are connected with described frame both sides by support respectively, control described girder move along the horizontal fore-and-aft direction in described frame both sides by the first servomotor;
Be connected to the slide plate on described girder, by the second servomotor, control it and move along the horizontal left and right directions of described girder;
Be connected to the lifting platform on described slide plate, by the 3rd servomotor control its on described slide plate vertically direction move.
Described roll forming mechanism comprises:
Two gear flywheels intermeshing and that rotate in opposite directions that pass through separately, roll forming space is left in its engagement place;
Offer the connecting plate of two through holes, described in each, through hole cover has a hollow bolt of vertically placing;
Described two flywheels are separately positioned on described connecting plate below;
Control the 4th servomotor that described flywheel rotates, be arranged on described flywheel top, be fixed on described lifting platform, its turning cylinder is connected by shaft coupling with flywheel described in one of them through described hollow bolt;
Described in another, flywheel is flexibly connected with the bottom of hollow bolt described in another.Described roll forming mechanism also comprises:
In described connecting plate arranged outside, have two clamping plate of vertically placing, leave the space as described roll forming mechanism charging aperture between described clamping plate, described charging aperture is facing to the gear engagement position of described two flywheels.
Described every cover pin clamping device, comprising:
Lock beam, be fixedly connected with described frame, on it, exist a row to hold the steam vent of steady pin described in several; Described in each, steady pin is placed in corresponding described steam vent; Between every two described steam vents, leave certain distance, described in lock beam lower end with some air inlets relative with described steam vent;
The servo cylinder being moved by the 5th servomotor level of control fore-and-aft direction, described in being arranged on, lock beam below, by level, move forward and backward, make its gas outlet with described in to lock some air inlets of beam relative one by one, for the described steady pin locking in the steam vent on beam described in controlling, eject.
Further, also comprise:
Prop up materials device, be arranged on the outside of described frame, the charging aperture of its discharging opening and described roll forming mechanism is on a horizontal plane;
The described materials device that props up comprises: base, rotating disk, disk cover, fixed axis and depression bar;
Described center of turntable is fixed with cylinder, for by the center of the described metal foil of banded disk-shaped structure at described cylinder, be placed on described rotating disk;
Described disk cover is positioned at the top of described rotating disk, and its center is connected with described cylinder, retains the interval of placing described metal foil between described disk cover and described rotating disk;
Described fixed axis is through the center of described rotating disk and described disk cover, and its bottom is fixed on described base;
The top that described depression bar is arranged on described disk cover upper end and described fixed axis is connected and fixed, and for limiting described rotating disk, skids off fixed axis.
The described materials device that props up also comprises: be with reeded two pulley bases;
Described two pulley bases become mirror image to link together, and are fixed on a side of described low seat, and two grooves are relative;
Described in each, in the groove of pulley base, be provided with a pulley, prop up the discharging opening of materials device described in the conduct between described two pulleys;
The vertical discharging direction of straight line at the place, axle center of the described pulley in two grooves.
Further, also comprise: tightening device;
Described tightening device comprises:
Lower platen, is arranged in described frame;
Top board, after the moulding of described multilayer corrugated sheet, gland, on described multilayer corrugated sheet, tightens up described multilayer corrugated sheet up and down for coordinating with described lower platen;
Two that are arranged on the horizontal fore-and-aft direction of described lower platen are drawn in plate, described in each, draw plate in and connect described lower platen by a ratchet mechanism, on the surface of described lower platen, the above two are drawn in plate move toward one another, for the corrugated sheet of described multi-layer honeycomb structure is tightened up.
Further, also comprise: with the master station of all servomotors of control of four-axisCNC system.
A kind of honeycomb sandwich plate honeycomb shaping equipment and technique thereof in the present invention, have the following advantages:
1, realized weaving without seam of honeycomb, the honeycomb ceramics after moulding meets standard requirements.
2, use mechanical automation to control, saved a large amount of human resources.
figure of description
Figure 1 shows that honeycomb shaping equipment front view;
Figure 2 shows that shaped device partial enlarged drawing;
Figure 3 shows that the partial enlarged drawing of pin clamping device;
Figure 4 shows that the partial enlarged drawing that props up materials device;
Figure 5 shows that tightening device structural representation;
Figure 6 shows that the flow chart of honeycomb automatic molding process.
The specific embodiment
The following description and drawings illustrate specific embodiment of the invention scheme fully, to enable those skilled in the art to put into practice them.Other embodiments can comprise logic, logical order and other change.Embodiment only represents possible variation.Unless explicitly requested, otherwise independent step and function are optional, and the order of operation can change.The part of some embodiments and feature can be included in or replace part and the feature of other embodiments.The scope of embodiment of the present invention comprises the gamut of claims, and all obtainable equivalent of claims, and if in fact disclose the invention that surpasses, not that the scope that will automatically limit this application is any single invention or inventive concept.
As shown in Figure 1, the invention discloses a kind of honeycomb sandwich plate honeycomb shaping equipment, comprise frame 1, shaped device 2, the first pin clamping device 3, the second pin clamping device 3 ', tightening device 5, prop up materials device 4;
As shown in Figure 2, shaped device 2 comprises; Girder 206, slide plate 207, lifting platform 208, roll forming mechanism 205;
Girder 206 is by respectively connecting the first support 209 and the second support 209 ' at its two ends, be erected on the left and right side frame of upper strata framework of frame 1;
On the left and right side frame of the upper strata framework of frame 1 respectively with the first slide rail 208 and the second slide rail 208 ';
The bottom of each support offer with frame on the chute that matches of slide block, by slide rail, be connected with holding of chute;
By the first servomotor 201 control girders 206 along the left and right side frame of frame 1 upper strata framework slide rail level move forward and backward.This first servomotor 201 is fixedly connected on lower floor's framework middle part of frame 1;
Slide plate 207 is arranged on the outside of girder 206, controls slide plate 207 move left and right along girder 206 levels by the second servomotor 202.This second servomotor 202 is fixedly connected on girder 206.
Wherein, each flywheel structure is identical, and the gear teeth are half regular hexagon structure;
Each through hole cover of connecting plate 2052 has a hollow bolt;
Described two flywheels be arranged on connecting plate below described in one of them flywheel is flexibly connected with the bottom of a described hollow bolt, can mesh rotation with another flywheel;
The 4th servomotor 204 is arranged on the top of connecting plate 2052, is fixed on lifting platform 208, and its rotating shaft is connected and fixed by shaft coupling through the central through hole of feed screw nut and the center of flywheel described in another, drives two flywheels rotations.
Two flywheel gear teeth meshing places leave the space for roll forming metal foil 7.
Arranged outside at connecting plate 2052 has two clamping plate that are mirror image setting, is respectively between the first clamping plate 2053 and 2053 ', two clamping plate of the second clamping plate and leaves the space as roll forming mechanism 205 charging apertures, and this charging aperture is aimed at the gear engagement place of two flywheels.
As shown in Figure 3, the first pin clamping device 3 is arranged on the position near frame 1 left side, comprising:
The first the first servo cylinder 304 that locks beam 302, some the first steady pins 305 and moved forward and backward by the 5th servomotor 301 level of controls;
The 5th servomotor 301 is fixed on lower floor's framework of frame, the first servo cylinder 304 is fixed on the 5th servomotor 301, by the 5th servomotor 301, its level is moved forward and backward, make the gas outlet and first of this servo cylinder 304 lock some air inlets of beam 301 lower ends relative one by one
The first corresponding first row pore 306 exhausts that lock beam 302 that make to be connected with the first servo cylinder 304, by the steady pin 305 in this steam vent 306 from the interior ejection of this steam vent 306.
The second pin clamping device 3 ' is identical with the first pin clamping device 3 structures, and the first pin clamping device 3 is the right side that mirror image is arranged on frame 1, comprising:
If the second the second servo cylinder 304 ' that locks beam 302 ' two dry steady pin 305 ' and controlled by the 6th servomotor 301 ';
Second locks beam 302 ' for hollow structure, above offers some second row pores 306 ', and some the second steady pins 305 ' one by one correspondence are arranged in second row pore 306 ';
Second locks beam 302 ' lower end offers and somely locks the corresponding air inlet of steam vent on beam with this;
The 6th servomotor 301 ' is fixed on lower floor's framework of frame 1, the second servo cylinder 304 ' is fixed on the 6th servomotor 301 ', by the 5th servomotor 301, its level is moved forward and backward, make the gas outlet and second of this servo cylinder 304 ' lock some air inlets of beam 301 ' lower end relative one by one;
The the second corresponding second row pore 306 ' exhaust that locks beam 302 ' that makes to be connected with the second servo cylinder 304 ' is ejected the steady pin 305 ' in this steam vent 306 ' in this steam vent 306 '.
The first pin clamping device 3 and the second pin clamping device 3 ' coordinate running with shaped device 1, X, the Y both direction of the roll forming mechanism 205 by shaped device 1 move, drive the corrugated sheet of roll forming moulding to walk around the steady pin that correspondence position ejects, make corrugated sheet fold layering, be woven into the corrugated sheet of sandwich construction.
As shown in Figure 5, tightening device 5 comprises: lower platen 501, top board 502, first draw plate 503 and second in and draw plate 503 ' in;
After multilayer corrugated sheet knitting forming, each locks some steady pins on beam and is controlled in the corresponding steam vent of retracting, and multilayer corrugated sheet is put on the lower platen with as workbench.
Now, first draws plate 503 and second in draws plate 503 ' in, be separately positioned on the both sides, front and back of lower platen 501, each draws plate in and is connected with lower platen 501 by a set of ratchet mechanism, two draw in plate with top board 501 on a working face, by the one-way of every cover ratchet mechanism, two gathering plates inwardly relatively move on the surface of lower platen, the corrugated sheet of extruding multi-layer honeycomb structure, tightens up, fixes it;
As shown in Figure 4, prop up materials device, be arranged on the outside of described frame, the charging aperture of its discharging opening and described roll forming mechanism is on a horizontal plane.
Propping up materials device 4 comprises: base 401, rotating disk 406, disk cover 402, fixed axis 407 and depression bar 403;
The lower central of disk cover 402 is connected with cylinder;
Between rotating disk 402 and pedestal 401, be also provided with braking mechanism, when 205 roll forming of roll forming mechanism, brake ribbon is separated with rotating disk 402, stops under the state of roll forming in roll forming mechanism 205, and brake ribbon and rotating disk 402 laminatings, stop operating rotating disk 402.
In a side of rotating disk 402, be provided with and be reeded the first pulley base 404 of being with of mirror image setting and the second pulley base 404 ', be separately fixed on pedestal 401; Two pulley bases are bonded to each other, and its groove connects, and be respectively arranged with between the first leading block 405 and 405 ', two pulleys of the second leading block and leave as the space that props up the discharging opening of materials device 4 in two grooves.
Wherein, the metal foil on discharging opening and rotating disk 401 is in same level, and the exit of metal foil is drawn from discharging opening, enters the charging aperture of roll forming mechanism 205.
When the work of whole equipment, mode makes the charging aperture of its discharging opening and roll forming mechanism 205 in same level to prop up that materials device 4 can be fixed in frame 1 or padded etc.
In the present embodiment, also comprise the console 6 with four-axisCNC servo control system, the running of each servomotor in equipment, adopts console 6 automatically to control.
As shown in Figure 6, the invention also discloses a kind of honeycomb sandwich plate honeycomb automatic molding process, use above-mentioned honeycomb sandwich plate honeycomb shaping equipment, comprise the following steps:
S11, the metal foil of banded dish-type is placed on and is propped up in materials device, it is drawn from discharging opening;
S12, metal foil is sent in described roll forming mechanism, roll forming becomes corrugated sheet;
S13, roll forming mechanism move by direction before and after level left and right, level and vertically, walk around one by one successively the steady pin that every row's described pin clamping device ejects, and by the folding layering of the corrugated sheet of roll forming moulding, form the corrugated sheet of multi-layer honeycomb structure;
S14, tightening device by described top board push up and down with described lower platen level, described two draw relative extruding before and after plates in, the corrugated sheet of described multi-layer honeycomb structure is tightened up, is fixed.
After S15, upper and lower assembling metal panel, by NOCLOCK method for brazing, prepare simple metal honeycomb sandwich plate.
Wherein, in step S13, specifically comprise:
Control the 4th servomotor, roll forming mechanism is started working, the metal foil roll forming entering from charging aperture is become to described corrugated sheet;
Control the second servomotor, the horizontal left and right directions of described roll forming mechanism is moved, drive corrugated sheet to take up one's knitting at horizontal left and right directions;
When described roll forming mechanism moves to the outside of a set of pin clamping device, control the 5th servomotor, make the cylinder operation of its control, steady pin corresponding to position locking in beam ejected; Operate the first servomotor and the second servomotor, described roll forming mechanism is moved at horizontal fore-and-aft direction and horizontal left and right directions, walk around this steady pin, corrugated sheet is folding, continue horizontal left and right directions braiding; This step repeatedly, is woven into corrugated sheet the corrugated sheet of sandwich construction.
Wherein, step S14 is specially, by top board gland on the corrugated sheet of multilayer; By two, draw the both sides, front and back that plate is placed on respectively lower platen in, each draws plate in and is connected and fixed by a set of ratchet mechanism and lower platen, the runner of rotating ratchet mechanism, at the same time, all steady pins are retracted in its steam vent, make two to draw plates in and push to the inside, the corrugated sheet of sandwich construction is fitted between two, complete and tighten up, fix, keep tightening up state, wait for assemble welding processing;
The thickness of the metal foil in above-mentioned two embodiment is in 0.05mm～3mm scope, and its material can be aluminium sheet, carbon steel sheet, corrosion resistant plate or copper coin.
For setting forth in embodiments of the present invention each process, within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (9)
1. a honeycomb sandwich plate honeycomb shaping equipment, comprises frame, it is characterized in that, also comprises:
Shaped device and each pin clamping device with several steady pins that eject successively of a row of two covers with the roll forming mechanism of the three-dimensional direction moving above described frame; Wherein, described three-dimensional is respectively before and after about level, level and vertically;
Described shaped device is connected with described frame;
Described two cover pin clamping devices are on the position that mirror image is set in parallel in described frame both sides; The arrangement bearing of trend of the steady pin in described pin clamping device is described horizontal fore-and-aft direction;
Described roll forming mechanism moves by direction before and after, level and vertically, walk around one by one successively the steady pin of every row's described pin clamping device ejection, metal foil, by the folding layering of corrugated sheet of described roll forming mechanism roll forming moulding, is formed to the corrugated sheet of multi-layer honeycomb structure.
2. honeycomb sandwich plate honeycomb shaping equipment according to claim 1, is characterized in that, described shaped device three-dimensional direction moving mechanism, comprising:
The girder that is erected at described frame top, its two ends are connected with described frame both sides by support respectively, control described girder move along the horizontal fore-and-aft direction in described frame both sides by the first servomotor;
Be connected to the slide plate on described girder, by the second servomotor, control it and move along the horizontal left and right directions of described girder;
Be connected to the lifting platform on described slide plate, by the 3rd servomotor control its on described slide plate vertically direction move.
3. honeycomb sandwich plate honeycomb shaping equipment according to claim 2, is characterized in that, described roll forming mechanism comprises:
Two gear flywheels intermeshing and that rotate in opposite directions that pass through separately, roll forming space is left in its engagement place;
Offer the connecting plate of two through holes, described in each, through hole cover has a hollow bolt of vertically placing;
Described two flywheels are separately positioned on described connecting plate below;
Control the 4th servomotor that described flywheel rotates, be arranged on described flywheel top, be fixed on described lifting platform, its turning cylinder is connected by shaft coupling with flywheel described in one of them through described hollow bolt;
Described in another, flywheel is flexibly connected with the bottom of hollow bolt described in another.
4. honeycomb sandwich plate honeycomb shaping equipment according to claim 3, is characterized in that, described roll forming mechanism also comprises:
In described connecting plate arranged outside, have two clamping plate of vertically placing, leave the space as described roll forming mechanism charging aperture between described clamping plate, described charging aperture is facing to the gear engagement position of described two flywheels.
5. honeycomb sandwich plate honeycomb shaping equipment according to claim 1, is characterized in that, described every cover pin clamping device, comprising:
Lock beam, be fixedly connected with described frame, on it, exist a row to hold the steam vent of steady pin described in several; Described in each, steady pin is placed in corresponding described steam vent; Between every two described steam vents, leave certain distance, described in lock beam lower end with air inlet some and that described steam vent is corresponding;
The servo cylinder that the level of being controlled by the 5th servomotor moves forward and backward, described in being arranged on, lock beam below, by its level, move forward and backward, make its gas outlet with described in to lock some air inlets of beam relative one by one, for the described steady pin locking in the steam vent on beam described in controlling, eject.
6. honeycomb sandwich plate honeycomb shaping equipment according to claim 1, is characterized in that, also comprises:
Prop up materials device, be arranged on the outside of described frame, the charging aperture of its discharging opening and described roll forming mechanism is on a horizontal plane;
The described materials device that props up comprises: base, rotating disk, disk cover, fixed axis and depression bar;
Described center of turntable is fixed with cylinder, for by the center of the described metal foil of banded disk-shaped structure at described cylinder, be placed on described rotating disk;
Described disk cover is positioned at the top of described rotating disk, and its center is connected with described cylinder, retains the interval of placing described metal foil between described disk cover and described rotating disk;
Described fixed axis is through the center of described rotating disk and described disk cover, and its bottom is fixed on described base;
The top that described depression bar is arranged on described disk cover upper end and described fixed axis is connected and fixed, and for limiting described rotating disk, skids off fixed axis.
7. honeycomb sandwich plate honeycomb shaping equipment according to claim 6, is characterized in that, described in prop up materials device and also comprise: be with reeded two pulley bases;
Described two pulley bases become mirror image to link together, and are fixed on a side of base, and two grooves are relative;
Described in each, in the groove of pulley base, be provided with a pulley, prop up the discharging opening of materials device described in the conduct between described two pulleys;
The vertical discharging direction of straight line at the place, axle center of the described pulley in two grooves.
8. honeycomb sandwich plate honeycomb shaping equipment according to claim 1, is characterized in that, also comprises: tightening device;
Described tightening device comprises:
Lower platen, is arranged in described frame;
Top board, after the moulding of described multilayer corrugated sheet, gland, on described multilayer corrugated sheet, tightens up described multilayer corrugated sheet up and down for coordinating with described lower platen;
Two that are arranged on the horizontal fore-and-aft direction of described lower platen are drawn in plate, described in each, draw plate in and connect described lower platen by a ratchet mechanism, on the surface of described lower platen, the above two are drawn in plate move toward one another, for the corrugated sheet of described multi-layer honeycomb structure is tightened up.
9. honeycomb sandwich plate honeycomb shaping equipment according to claim 3, is characterized in that, also comprises: with the master station of described the first servomotor of control, the second servomotor, the 3rd servomotor and the 4th servomotor of four-axisCNC system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320564933.4U CN203484409U (en) | 2013-09-11 | 2013-09-11 | Automatic honeycomb forming device for honeycomb sandwich board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320564933.4U CN203484409U (en) | 2013-09-11 | 2013-09-11 | Automatic honeycomb forming device for honeycomb sandwich board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203484409U true CN203484409U (en) | 2014-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320564933.4U Withdrawn - After Issue CN203484409U (en) | 2013-09-11 | 2013-09-11 | Automatic honeycomb forming device for honeycomb sandwich board |
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| Country | Link |
|---|---|
| CN (1) | CN203484409U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103465516A (en) * | 2013-09-11 | 2013-12-25 | 青岛泰泓轨道装备有限公司 | Equipment and process for automatically forming honeycombs of honeycomb sandwich plate |
-
2013
- 2013-09-11 CN CN201320564933.4U patent/CN203484409U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103465516A (en) * | 2013-09-11 | 2013-12-25 | 青岛泰泓轨道装备有限公司 | Equipment and process for automatically forming honeycombs of honeycomb sandwich plate |
| CN103465516B (en) * | 2013-09-11 | 2016-06-08 | 青岛泰泓轨道装备有限公司 | A kind of honeycomb sandwich plate honeycomb shaping equipment and technique thereof |
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