CN203462116U - Adjustable type production line for vertical galvanizing and tilted galvanizing of hotly-galvanized steel wire - Google Patents
Adjustable type production line for vertical galvanizing and tilted galvanizing of hotly-galvanized steel wire Download PDFInfo
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- CN203462116U CN203462116U CN201320580685.2U CN201320580685U CN203462116U CN 203462116 U CN203462116 U CN 203462116U CN 201320580685 U CN201320580685 U CN 201320580685U CN 203462116 U CN203462116 U CN 203462116U
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- steel wire
- zinc
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- galvanizing
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Abstract
The utility model relates to an adjustable type production line for vertical galvanizing and tilted galvanizing of a hotly-galvanized steel wire. The adjustable type production line comprises a steel wire, a carrier roller, a ceramic zinc pot, zinc liquid, a ceramic compression roller, line shaft wheels, a zinc coating device and a cooling system. The steel wire is drawn by a power mechanism to respectively wind around the carrier roller, the ceramic compression roller and the line shaft wheels, so that the steel wire is continuously hotly galvanized by the zinc liquid and led out; two line shaft wheels are arranged; one line shaft wheel is arranged on a position on which the steel wire is vertically led out after being hotly galvanized; the other line shaft wheel is arranged on a position on which the steel wire is obliquely led out after being hotly galvanized; an included angle between the steel wire which is obliquely led out and the liquid level of the zinc liquid is 33-37 degrees. The adjustable type production line has the beneficial effects that the vertical galvanizing or the tilted galvanizing can be carried out on the steel wire on one production line so that equipment investment is saved and the occupied area of equipment is saved; the inter-conversion operation is simple and convenient. Therefore, the adjustable type production line has the advantages of reasonable design, simple structure, convenience for interchange, good equipment utilization rate, strong adaptability and the like.
Description
Technical field
The utility model relates to a kind of hot-dip galvanizing steel wire production line, relates in particular to a kind of adjustable mode and structure that simultaneously meets vertical plating and tiltedly plating on same hot-dip galvanizing steel wire production line, belongs to field of metal surface treatment technology.
Background technology
Zinc attachability is strong, thickness is large owing to having for hot-dip galvanizing steel wire, and the attached rotten performance of steel wire is good and find broad application in various fields.Different according to the operation environment of steel wire, the zinc coating thickness being attached in Steel Wire Surface also has corresponding requirements.Therefore in the production technique of steel-wire galvanizing, there are two kinds of different galvanizing modes, 1, vertically plating: steel wire is vertically drawn from zinc liquid, one side zinc liquid is followed steel wire with sticking power and is moved upward, zinc liquid flows downward under the effect of self gravitation on the other hand, the thickness that its process that moves upward and flow downward makes zinc layer be attached to Steel Wire Surface increases, so it adapts to the thick zinc layer steel wire that processing zinc coating thickness requires to be greater than every square metre of 150g; 2, tiltedly plating: steel wire is oblique drawing from zinc liquid, zinc liquid is under action of gravity, can assemble to steel wire bottom, for not making the upper zinc amount in steel wire bottom excessive, employing is smeared the instrument of wiping away and is wiped the unnecessary zinc in surface and obtain thinner zinc layer, so it adapts to the thin zinc layer steel wire that processing zinc coating thickness requires to be less than every square metre of 120g.Based on above-mentioned galvanizing feature, people are divided into the hot dip process of steel wire two production lines conventionally, and wherein one is vertical plating production line, and another is tiltedly to plate production line, and two production lines solely produce mutually, do not change mutually.The advantage of this production configuration mode is: with strong points, working efficiency is high; Shortcoming is: bad adaptability, investment is large, particularly medium and small enterprise often can not have the thickness requirement that two production lines meet steel wire Different Zinc layer simultaneously, therefore, these enterprises wish a kind of can the thick zinc layer of hot dip process, production line manufacturing for hot dip process steel wire that again can the thin zinc layer of hot dip process.
Summary of the invention
The purpose of this utility model is to provide the vertical plating of a kind of hot-dip galvanizing steel wire and the oblique adjustable production line of plating, meets the process requirements of medium and small hot-dip galvanizing steel wire processing enterprise to thick, the thin zinc layer of steel wire.
To achieve these goals, the utility model Bian gets following technical scheme and implements: the vertical plating of a kind of hot-dip galvanizing steel wire and the tiltedly adjustable production line of plating, comprise steel wire, carrying roller, ceramic zinc boiler, zinc liquid, ceramic pressure roller, day arbor wheel, smear zinc device and cooling system, carrying roller is fixedly installed on the inlet portion that steel wire enters ceramic zinc boiler; Ceramic zinc boiler is built-in with the zinc liquid after fusing; Pottery pressure roller is fixedly placed in ceramic zinc boiler and is immersed under the liquid level of zinc liquid; It arbor wheel is arranged on the top of ceramic zinc boiler; Steel wire is walked around respectively carrying roller, ceramic pressure roller, day arbor wheel under the traction of actuating unit, makes steel wire continuously pass through zinc liquid hot dipping and draw; Smear zinc device and cooling system and be separately positioned on the rear portion of steel wire outlet, and smear to be provided with in zinc device and smear zinc folder face, in cooling system, be provided with water jet, it is characterized in that:
Described day arbor wheel is two, and wherein one is arranged on and makes to be on the position of vertically drawing after steel wire hot dipping, and another is arranged on and makes to be on oblique position of drawing after steel wire hot dipping, and the angle between the steel wire after oblique drawing and zinc liquid liquid level is 33o～37o;
The described zinc folder bread of smearing of smearing in zinc device encloses the Steel Wire Surface of being close to after oblique drawing;
Water jet in described cooling system is arranged on the steel wire top after oblique drawing.
Useful offering of the present utility model is: on a production line, can vertically plate or tiltedly plating steel wire, save facility investment, saved the area occupied of equipment, and conversion operations be simple, convenient mutually.
The utlity model has the advantages such as utilization ratio reasonable in design, simple in structure, to exchange convenience, equipment is good, strong adaptability.
Accompanying drawing explanation
Accompanying drawing 1 is structural principle schematic diagram of the present utility model.
In accompanying drawing 1: 1 ceramic zinc boiler, 2 steel wires, 2 ' thick zinc layer steel wire, 2 ' ' thin zinc layer steel wire, 3 zinc liquid, 4 ceramic pinch rollers, 5 and 5 ' day arbor wheel, 6 smear zinc device, 601 and smear zinc folder face, 7 cooling systems, 701 water jets, 8 and 8 ' carrying roller.
Embodiment
As shown in Figure 1, carrying roller 8 is fixedly installed on the inlet portion that steel wire 2 enters ceramic zinc boiler 1; Ceramic zinc boiler 1 is built-in with the zinc liquid 3 after fusing; Pottery pressure roller 4 is fixedly placed in ceramic zinc boiler 1 and is immersed under the liquid level of zinc liquid 3; It arbor wheel 5 and 5 ' is arranged on the top of ceramic zinc boiler 1, it is two, wherein a day arbor wheel 5 is arranged on and makes to be on the position of vertically drawing after steel wire 2 hot dippings, another sky arbor wheel 5 ' is arranged on and makes to be on oblique position of drawing after steel wire 2 hot dippings, and the angle between the steel wire after oblique drawing 2 and zinc liquid 3 liquid levels is 33o～37o; Smear zinc device 6 and cooling system 7 and be separately positioned on the rear portion of steel wire 2 outlets, and smear and in zinc device 6, be provided with the zinc folder face 601 of smearing, smear 601 encirclements of zinc folder face and be close to steel wire 2 surfaces after oblique drawing, in cooling system 7, be provided with water jet 701, water jet 701 is arranged on the oblique steel plating silk 2 ' after oblique drawing ' top.
During vertical plating, steel wire 2 is walked around respectively carrying roller 8, ceramic pressure roller 4, day arbor wheel 5 under the traction of actuating unit, steel wire 2 is continuously also vertically drawn through ceramic zinc boiler 1 and by 3 hot dippings of zinc liquid, form thick zinc layer steel wire 2 ', then enter rear portion around volume (not shown) through carrying roller 8 ';
While tiltedly plating, steel wire 2 is walked around respectively carrying roller 8, ceramic pressure roller 4, day arbor wheel 5 ' under the traction of actuating unit, make steel wire 2 continuously through ceramic zinc boiler 1 and by 3 hot dippings of zinc liquid oblique drawing, then by smearing the zinc folder face 601 of smearing in zinc device 6 the erase unnecessary zinc in surface and the thin zinc layer of the cooling formation of the water spray steel wire 2 ' of the water jet 701 in cooling system 7 ' after rolling.
Claims (2)
1. the vertical plating of hot-dip galvanizing steel wire and the adjustable production line tiltedly plating, comprises steel wire, carrying roller, ceramic zinc boiler, zinc liquid, ceramic pressure roller, day arbor wheel, smears zinc device and cooling system, and carrying roller is fixedly installed on the inlet portion that steel wire enters ceramic zinc boiler; Ceramic zinc boiler is built-in with the zinc liquid after fusing; Pottery pressure roller is fixedly placed in ceramic zinc boiler and is immersed under the liquid level of zinc liquid; It arbor wheel is arranged on the top of ceramic zinc boiler; Steel wire is walked around respectively carrying roller, ceramic pressure roller, day arbor wheel under the traction of actuating unit, makes steel wire continuously pass through zinc liquid hot dipping and draw; Smear zinc device and cooling system and be separately positioned on the rear portion of steel wire outlet, and smear to be provided with in zinc device and smear zinc folder face, in cooling system, be provided with water jet, it is characterized in that:
Described day arbor wheel is two, and wherein one is arranged on and makes to be on the position of vertically drawing after steel wire hot dipping, and another is arranged on and makes to be on oblique position of drawing after steel wire hot dipping;
The described zinc folder bread of smearing of smearing in zinc device encloses the Steel Wire Surface of being close to after oblique drawing;
Water jet in described cooling system is arranged on the steel wire top after oblique drawing.
2. according to the vertical plating of a kind of hot-dip galvanizing steel wire described in right 1 and the oblique adjustable production line of plating, it is characterized in that steel wire after described oblique drawing and the angle between zinc liquid liquid level are 33o～37o.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320580685.2U CN203462116U (en) | 2013-09-22 | 2013-09-22 | Adjustable type production line for vertical galvanizing and tilted galvanizing of hotly-galvanized steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320580685.2U CN203462116U (en) | 2013-09-22 | 2013-09-22 | Adjustable type production line for vertical galvanizing and tilted galvanizing of hotly-galvanized steel wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203462116U true CN203462116U (en) | 2014-03-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320580685.2U Expired - Fee Related CN203462116U (en) | 2013-09-22 | 2013-09-22 | Adjustable type production line for vertical galvanizing and tilted galvanizing of hotly-galvanized steel wire |
Country Status (1)
| Country | Link |
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| CN (1) | CN203462116U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105132846A (en) * | 2015-10-14 | 2015-12-09 | 江苏中远稀土新材料有限公司 | Non-deformation hot galvanizing technique for thin rolled steel component for industrial use and civilian use |
| CN105525246A (en) * | 2016-03-02 | 2016-04-27 | 江苏法尔胜泓昇集团有限公司 | Zinc applying device for steel wire galvanizing by dipping |
| CN105525247A (en) * | 2016-03-02 | 2016-04-27 | 江苏法尔胜泓昇集团有限公司 | Zinc applying method for steel wire galvanizing by dipping |
| CN107916387A (en) * | 2017-12-22 | 2018-04-17 | 无锡科茂金属材料有限公司 | Integral ceramics rare earth zinc steel strand wires press-roller device |
| CN109136808A (en) * | 2018-08-18 | 2019-01-04 | 贵州钢绳股份有限公司 | A kind of steel-wire galvanizing spraying cooling method and device thereof |
| CN110193531A (en) * | 2018-08-18 | 2019-09-03 | 贵州钢绳股份有限公司 | Galvanized steel wire production technology is used in automobile guy cable flattening |
| CN112921261A (en) * | 2021-01-22 | 2021-06-08 | 天津市工大镀锌设备有限公司 | Process method for hot galvanizing of steel wire and obtaining thick alloy coating |
-
2013
- 2013-09-22 CN CN201320580685.2U patent/CN203462116U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105132846A (en) * | 2015-10-14 | 2015-12-09 | 江苏中远稀土新材料有限公司 | Non-deformation hot galvanizing technique for thin rolled steel component for industrial use and civilian use |
| CN105525246A (en) * | 2016-03-02 | 2016-04-27 | 江苏法尔胜泓昇集团有限公司 | Zinc applying device for steel wire galvanizing by dipping |
| CN105525247A (en) * | 2016-03-02 | 2016-04-27 | 江苏法尔胜泓昇集团有限公司 | Zinc applying method for steel wire galvanizing by dipping |
| CN105525246B (en) * | 2016-03-02 | 2017-12-01 | 江苏法尔胜泓昇集团有限公司 | A kind of steel-wire galvanizing smears zinc device |
| CN107916387A (en) * | 2017-12-22 | 2018-04-17 | 无锡科茂金属材料有限公司 | Integral ceramics rare earth zinc steel strand wires press-roller device |
| CN109136808A (en) * | 2018-08-18 | 2019-01-04 | 贵州钢绳股份有限公司 | A kind of steel-wire galvanizing spraying cooling method and device thereof |
| CN110193531A (en) * | 2018-08-18 | 2019-09-03 | 贵州钢绳股份有限公司 | Galvanized steel wire production technology is used in automobile guy cable flattening |
| CN112921261A (en) * | 2021-01-22 | 2021-06-08 | 天津市工大镀锌设备有限公司 | Process method for hot galvanizing of steel wire and obtaining thick alloy coating |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140305 Termination date: 20140922 |
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| EXPY | Termination of patent right or utility model |