CN203457722U - Vacuum fresh-keeping sweet-waxy maize production line - Google Patents
Vacuum fresh-keeping sweet-waxy maize production line Download PDFInfo
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- CN203457722U CN203457722U CN201320536470.0U CN201320536470U CN203457722U CN 203457722 U CN203457722 U CN 203457722U CN 201320536470 U CN201320536470 U CN 201320536470U CN 203457722 U CN203457722 U CN 203457722U
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Abstract
The utility model provides a vacuum fresh-keeping sweet-waxy maize production line. The vacuum fresh-keeping sweet-waxy maize production line is formed by the sequential connection of a withering tank, a vibration material distributor, a peeling machine, a stem cutting and tip cutting machine, a high-pressure cleaner, an inactivation pot, a vacuum packaging machine, a sterilizing pot and an air dryer. According to the vacuum fresh-keeping sweet-waxy maize production line provided by the utility model, the production cycle is short, the yield is high, the production quantity is 30,000 pieces/hour and the production cycle is only 4 hours, the degree of automation is high, production devices can be joined tightly, labors are few, the production cost is low, the product quality can be controlled easily, and the large-scale production of vacuum fresh-keeping sweet-waxy maize can be achieved.
Description
Technical field
The utility model belongs to technical field of agricultural product process, relates to a kind of vacuum freshness retaining sweet-waxy maizes production line.
Background technology
At present, domestic also do not have a directly available sweet-waxy maizes vacuum freshness retaining continuous production line, and the sweet-waxy maizes vacuum freshness retaining processing industry of present stage also belongs to labor-intensive production, and production link disperses, and production automation degree is low.This causes the processing amount of labour used of sweet-waxy maizes large, and production cost is high, and control of product quality difficulty is large, and process time and sanitary index are all difficult to guarantee.And production practices show, sweet-waxy maizes is for keeping local flavor and the mouthfeel of its fresh perfume (or spice), and the time of being processed into finished product from plucking to should be over 24 hours, and existing processing mode is limited to its efficiency still can not guarantee the process time of 24 hours.
Utility model content
The purpose of this utility model is the problem existing for prior art, and the vacuum freshness retaining sweet-waxy maizes production line that a kind of working (machining) efficiency and automaticity are high is provided.
For this reason, the utility model adopts following technical scheme:
A vacuum freshness retaining sweet-waxy maizes production line, it by withering tank, vibration material distributor, peeling machine, cut handle tipping machine, jetting machine, deactivation pot, vacuum packing machine, autoclave and air-dry machine and be connected in sequence.
Further, described in, cut and between handle tipping machine and jetting machine, be also connected with weight grader.
Further, described air-dry machine is continuous air drying line.
Further, described in, cut and between handle tipping machine and weight grader, be connected with corrugation material distributing machine.
Further, described in, cut between handle tipping machine and corrugation material distributing machine, between jetting machine and deactivation pot and air-dry machine tail end be connected with respectively and select belt conveyor.
In the utility model scheme, corrugation material distributing machine and continuously air drying line are the utility model patent that the utility model applicant has authorized, and the patent No. is respectively ZL201220675655.5, ZL201220675682.2.All the other equipment are existing equipment.
The utility model beneficial effect is: the utility model vacuum freshness retaining sweet-waxy maizes production line is with short production cycle and output is high, output can reach 30,000 fringes/hour, the production cycle is only 4 hours; Automaticity is high, and production equipment is connected closely, and recruitment is few; Production cost is low, and product quality is easy to control, and can realize the large-scale production of vacuum freshness retaining sweet-waxy maizes.
Accompanying drawing explanation
Fig. 1 is the integrated connection schematic diagram of the utility model vacuum freshness retaining sweet-waxy maizes production line;
Fig. 2 is the A-B section connection diagram of the utility model vacuum freshness retaining sweet-waxy maizes production line;
Fig. 3 is the B-C section connection diagram of the utility model vacuum freshness retaining sweet-waxy maizes production line;
Fig. 4 is the C-D section connection diagram of the utility model vacuum freshness retaining sweet-waxy maizes production line;
Fig. 5 is the D-E section connection diagram of the utility model vacuum freshness retaining sweet-waxy maizes production line;
Fig. 6 utilizes the utility model production line to produce the process chart of vacuum freshness retaining sweet-waxy maizes.
In figure, 1-conveyer belt, 2-elevator, 3-withering tank, 4-elevator, 5-vibration material distributor, 6-peeling machine, 7-conveyer belt, 8-cuts handle tipping machine, 9-selects belt conveyor, 10 elevators, 11-corrugation material distributing machine, 12-weight grader, 13-conveyer belt, 14 jetting machines, 15-selects belt conveyor, 16-deactivation cage, 17-deactivation pot, 18-conveyer belt, 19-vacuum packing machine, 20-elevator, 21-sterilizing cage, 22-autoclave, the continuous air drying line of 23-, 24-selects belt conveyor, 25-sweet-waxy maizes raw material, 26-vacuum freshness retaining sweet-waxy maizes product.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
As Figure 1-5, a vacuum freshness retaining sweet-waxy maizes production line, it by withering tank 3, vibration material distributor 5, peeling machine 6, cut handle tipping machine 8, select belt conveyor 9, corrugation material distributing machine 11, weight grader 12, jetting machine 14, select belt conveyor 15, deactivation pot 17, vacuum packing machine 19, autoclave 22, air drying line 23 and select belt conveyor 24 and be connected in sequence continuously.
For making in production process corn ear or fruit ear packaging bag more smooth and easy in the operation of equipment room, improve production automation level, the present embodiment vacuum freshness retaining sweet-waxy maizes production line is also provided with some conveyer belts and elevator, the front end being specially at withering tank 3 is provided with conveyer belt 1 and elevator 2, between withering tank 3 and vibration material distributor 5, be provided with elevator 4, at peeling machine 6 and cut and be connected with conveyer belt 7 between handle tipping machine 8, be connected with elevator 10 selecting between belt conveyor 9 and corrugation material distributing machine 11, between weight grader 12 and jetting machine 14, be connected with conveyer belt 13, between deactivation pot 17 and vacuum packing machine 19, be connected with conveyer belt 18, between vacuum packing machine 19 and autoclave 22, be connected with elevator 20.
As shown in Figure 6, a kind of vacuum freshness retaining sweet-waxy maizes production method of utilizing above-mentioned production line to carry out, comprises following processing step:
(1) pretreatment of raw material: the sweet-waxy maizes raw material of newly gathering is sent into through conveyer belt 1 and elevator 2 to withering tank 3 is interior first carries out that luxuriant skin is withered to be processed, then through elevator 4, send into vibration material distributor 5, after vibration material distributor 5 uniform distributions, sending into the luxuriant skin of peeling machine 6 removal, then by conveyer belt 7, send into and cut handle tipping machine 8 excision fringe handles and fringe point, more selected belt conveyor 9 and elevator 10 are sent into corrugation material distributing machine 11; When selecting belt conveyor 9, cut handle and cut sharp underproof fruit ear and manually sorted out again and process;
(2) classification, cleaning: by corrugation material distributing machine 11, by going handle to go corn ear after point evenly to deliver to weight grader 12, carry out weight grading, through conveyer belt 13, send jetting machine 14 to carry out high-pressure wash in batches the corn ear after classification, by Different Weight rank, corn ear is cleaned and subsequent treatment, to facilitate the weight classification of final products;
(3) deactivation: pack the selected belt conveyor 15 of corn ear after cleaning into deactivation cage 16, then deactivation cage 16 is inserted and carry out steam deactivation in deactivation pot 17; When selecting belt conveyor 15, clean halfway fruit ear and be picked and put into conveyer belt 13 again to clean; Deactivation comprises three phases: the first stage is the temperature rise period, is warming up to gradually 92～95 ℃, and the time is 6～8 minutes; Second stage is the deactivation stage, and temperature is controlled at 95～110 ℃, and pressure is controlled at 0.07～0.1MPa(and take atmospheric pressure as 0 MPa), the time is 5～8 minutes; Phase III is step-down cooling stage, and pressure is down to 0MPa gradually, and temperature is down to 85～90 ℃ gradually, and the time is 3～5 minutes; Adopting inactivation treatment is mainly to the sweet-waxy maizes enzyme that goes out, and kills part microorganism simultaneously, to keep the qualities such as product color, smell and taste, prolongs storage period;
(4) vacuum packaging: by the corn ear pack after deactivation, and send into vacuum packing machine 19 by conveyer belt 18 and vacuumize and packaging bag enclosing, the vacuum that packaging bag vacuumizes requires as-0.075～-0.08Mpa;
(5) sterilizing: the packaging bag after sealing packs sterilizing cage 21 into through elevator 20, sends into sterilizing cage 21 in autoclave 22, to carry out water-bath sterilization; Sterilizing comprises three phases: the first stage is the temperature rise period, is warming up to gradually at 95～120 ℃, and the time is 6～8 minutes; Second stage is sterilization phase, and temperature is controlled at 120～125 ℃, and the time is 15～20 minutes; Phase III is cooling stage, and temperature is down to below 40 ℃;
(6) air-dry warehouse-in: send continuous air drying line 23 to carry out Quick-air-drying the corn after sterilizing, then selected belt conveyor 24 is delivered to case to put and cased and check warehouse-in; When selecting belt conveyor 24, the defective packaging products such as gas leakage are picked.
After testing, bacterium is counted sum≤10cfu/g to product, and coliform does not detect, and pathogenic bacteria do not detect, and meets the requirement of putting on record of national standard and export food health.
Claims (5)
1. a vacuum freshness retaining sweet-waxy maizes production line, is characterized in that, it by withering tank, vibration material distributor, peeling machine, cut handle tipping machine, jetting machine, deactivation pot, vacuum packing machine, autoclave and air-dry machine and be connected in sequence.
2. a kind of vacuum freshness retaining sweet-waxy maizes production line according to claim 1, is characterized in that, described in cut and between handle tipping machine and jetting machine, be also connected with weight grader.
3. a kind of vacuum freshness retaining sweet-waxy maizes production line according to claim 1, is characterized in that, described air-dry machine is continuous air drying line.
4. a kind of vacuum freshness retaining sweet-waxy maizes production line according to claim 2, is characterized in that, described in cut and between handle tipping machine and weight grader, be connected with corrugation material distributing machine.
5. a kind of vacuum freshness retaining sweet-waxy maizes production line according to claim 4, is characterized in that, described in cut between handle tipping machine and corrugation material distributing machine, between jetting machine and deactivation pot and air-dry machine tail end be connected with respectively and select belt conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320536470.0U CN203457722U (en) | 2013-08-30 | 2013-08-30 | Vacuum fresh-keeping sweet-waxy maize production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320536470.0U CN203457722U (en) | 2013-08-30 | 2013-08-30 | Vacuum fresh-keeping sweet-waxy maize production line |
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| Publication Number | Publication Date |
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| CN203457722U true CN203457722U (en) | 2014-03-05 |
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| CN201320536470.0U Expired - Lifetime CN203457722U (en) | 2013-08-30 | 2013-08-30 | Vacuum fresh-keeping sweet-waxy maize production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103431040A (en) * | 2013-08-30 | 2013-12-11 | 甘肃黄羊河集团食品有限公司 | Vacuum fresh-keeping sweet glutinous corn production line and production method |
-
2013
- 2013-08-30 CN CN201320536470.0U patent/CN203457722U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103431040A (en) * | 2013-08-30 | 2013-12-11 | 甘肃黄羊河集团食品有限公司 | Vacuum fresh-keeping sweet glutinous corn production line and production method |
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Granted publication date: 20140305 |
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