CN203418759U - Welding device of honeycomb inclined tube - Google Patents
Welding device of honeycomb inclined tube Download PDFInfo
- Publication number
- CN203418759U CN203418759U CN201320514308.9U CN201320514308U CN203418759U CN 203418759 U CN203418759 U CN 203418759U CN 201320514308 U CN201320514308 U CN 201320514308U CN 203418759 U CN203418759 U CN 203418759U
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- Prior art keywords
- heating rod
- heating
- support template
- welder
- tube
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- Expired - Lifetime
Links
- 238000003466 welding Methods 0.000 title abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 99
- 230000000694 effects Effects 0.000 claims abstract description 11
- 235000012149 noodles Nutrition 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 19
- 229910000679 solder Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 3
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 3
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000001413 cellular effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 241001466460 Alveolata Species 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
Images
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a welding device of a honeycomb inclined tube. The welding device comprises a heating component, an upper supporting template and a lower supporting template which are used for supporting the heating component, a bracket and a base plate below the lower supporting template, wherein the heating component comprises heating rods which are arranged in a honeycomb manner; down-penetrating holes, through which the heating rods penetrate, are formed in the lower supporting template; the lower supporting template is fixedly arranged on the bracket; up-penetrating holes, through which the heating rods penetrate, are formed in the upper supporting template; a resisting part is fixedly arranged at the right end of the lower supporting template, and a pushing part is arranged at the left end of the lower supporting template in a sliding manner; sliding chutes, in which the heating rods slide, are formed in the base plate along the moving direction of the pushing part; at least one end of each heating rod is connected with a connection rod device; one ends of the connection rod devices are fixed, and the other ends of the connection rod devices can drive the heating rods to move forth and back along the moving direction of the pushing part under the action of outer force. The welding device disclosed by the utility model is simple in integral structure and convenient to operate; the production efficiency is greatly improved; the welding effect is good; the phenomena of welding skips, insufficient welding and loose weld are avoided.
Description
Technical field
The utility model relates to the welding field between working of plastics, especially relates to a kind of welder of the alveolate leaning pipe for water treatment.
Background technology
In the water treatment deposition operation of water factory, all use widely inclined tube, existing inclined tube is in the majority with the cellular plastic tube of hexagon, wherein general with the inclined tube of continuous half hexagon (similar waveform) sheet material welding assembly, the welding assembly quality of inclined tube directly affects the effect of water treatment.
The general plate of method of assembling inclined tube adopts the heating tools such as electric iron to heat on sheet material at present, manually first the sheet material of two continuous half hexagons (similar waveform) is welded, stack welding successively, this assembling mode is to carry out in the mode of point-like or the heating of lower strip region, the labour intensity of welding is large, and production efficiency is low; The equipment that has also occurred at present some welding assemblies welding sheet materials, although improved production efficiency, all structure is comparatively complicated, and welding effect is bad, is prone to the situations such as solder skip, rosin joint, sealing-off, some inclined tubes have just fallen apart during even also not to installation.
Utility model content
The utility model is in order to overcome the deficiencies in the prior art, provide a kind of simple in structure, welding effect is reliable, and the welder of the high honeycomb inclined-tube of welding efficiency.
To achieve these goals, the utility model is by the following technical solutions: a kind of welder of honeycomb inclined-tube, comprise heater block, for supporting upper support template and lower support template, the support of heater block and being located at the base plate of lower support template below, described heater block comprises the heating rod that is honeycomb arrangement, and each heating rod includes the hot side that is positioned at front side and the huyashi-chuuka (cold chinese-style noodles) that is positioned at rear side; Described lower support template is provided with the lower perforation of passing for heating rod, and lower support template is fixedly arranged on support, and upper support template is provided with the upper perforation of passing for heating rod; In lower support template, be positioned at right part and be installed with a support, be positioned at left part and be provided with slidably a pushed section; On described base plate, along pushed section moving direction, be provided with the chute sliding for heating rod; Described heating rod at least one end is connected with linkage, and one end of linkage is fixed, and the other end can drive heating rod to move back and forth along pushed section moving direction under External Force Acting.
Further, described linkage comprises is located at pushing away bar and being located at the push rod that pushes away bar two ends between adjacent two row's heating rods, pushes away bar perpendicular to pushed section moving direction setting, pushes away bar and moves under push rod effect.
Further, the described bar that pushes away is vertical bar structure, described adjacent two rows that protrude from upper support template part are provided with the distance that bar passes that pushes away for vertical bar structure between heating rods, described in protrude between adjacent two row's heating rods of lower support template part and be provided with the distance that bar passes that pushes away for vertical bar structure.
Or described in push away bar for the wavy shaped configuration corresponding with heating rod arrangement architecture.
As preferably, described support inner side has the inclined plane consistent with inclined tube angle of inclination, and inner side, described pushed section has the inclined plane consistent with inclined tube angle of inclination.
Further, described upper support template is located on support rotationally.
Described pushed section and linkage are all provided with and drive its thrust unit moving around.
Described upper support template is provided with the tumbler that drives its rotation.
The described linkage of being located at heating rod upper end is provided with and drives its whirligig that moves or rotate.
Further again, described pushed section and linkage are all provided with and drive its thrust unit moving around; Described upper support template is provided with the tumbler that drives its rotation, described in be located at heating rod upper end linkage be provided with and drive whirligig mobile or that rotate, described thrust unit, tumbler and whirligig all connect control device.
In sum, the utlity model has following advantage: this device overall structure is simple, simple operation, has improved production efficiency greatly, and welding effect is good, without solder skip, rosin joint, sealing-off phenomenon.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation that honeycomb inclined-tube of the present utility model coordinates with heating rod.
Fig. 3 is the structural representation of base plate of the present utility model.
Fig. 4 is the structural representation of upper support template of the present utility model.
Fig. 5 is the structural representation that linkage of the present utility model coordinates with heating rod.
The specific embodiment
In order to make those skilled in the art person better understand the utility model scheme, below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out to clear, complete description.
As Figure 1-5, in figure, arrow all represents moving direction, a kind of welder of honeycomb inclined-tube, comprise heater block, for supporting upper support template 11 and lower support template 12, the support 1 of heater block and being located at the base plate 4 of lower support template 12 belows, described heater block comprises the high-frequency heating rod 2 that is honeycomb arrangement, each heating rod 2 includes the hot side 21 that is positioned at front side and the huyashi-chuuka (cold chinese-style noodles) 22 that is positioned at rear side, hot side 21 is high-frequency heating face, can transient heating after energising, huyashi-chuuka (cold chinese-style noodles) can not produce heat;
Described lower support template 12 is provided with the lower perforation 121 of passing for heating rod, lower support template 12 is fixedly arranged on support 1, upper support template 11 is provided with the upper perforation 111 of passing for heating rod, perforation can be made as rectangle structure up and down, and the left and right sides of heating rod and perforation is up and down provided with certain gap, for heating rod, move left and right, again heating rod is fixed and is supported, prevent from rocking before and after it simultaneously; In lower support template 12, be positioned at right part and be installed with a support 51, be positioned at left part and be provided with slidably a pushed section 52; On described base plate 4, along pushed section, 52 moving directions are provided with the chute 41 sliding for heating rod 2; Described heating rod is respectively connected with a linkage 9 in both ends Shang Xia 2, and the upper end of linkage is fixed, and the other end can drive heating rod under External Force Acting, and along pushed section, 52 moving directions move around.
During use, sheet material, according to the cellular manual alignment of carrying out, and is placed in the inclined tube arranging in upper support template, by the corresponding honeycomb hole inserting in each self-corresponding inclined tube of the heating rod on heater block, heating rod has identical gradient with inclined tube; Place after the sheet material arranging, switch on, heating rod is switched on, promote to the right pushed section and linkage simultaneously, all sheet materials are pushed to the right, simultaneously exclusive except last in heating rod, all under the driving of linkage 8, move to the right, support plays the effect of keeping out, and last row is that the rightmost side one row's heating rod is to keep static not mobile conventionally; The sheet material being extruded is together bonded to each other, heating rod is also along with moving together simultaneously, so together with the both sides of heating rod also fit tightly with sheet material, every a slice sheet material all fits tightly with each heating rod, guaranteed that each heating rod all can heat sheet material welding, so there will not be solder skip; The hot side of heating rod carries out heat fused by concave surface 81 and the convex surface 82 of two sheet materials 8 that are connected, the huyashi-chuuka (cold chinese-style noodles) of heating rod does not heat, for the hot side of last heating rod is kept out, huyashi-chuuka (cold chinese-style noodles) and hot side cooperatively interact, the problems such as the fusing of effectively avoiding plastic sheet to produce in when welding is excessive, the quality that has guaranteed welding, can also reduce energy consumption, reduces production costs.
Described linkage comprises is located at pushing away bar 91 and being located at the push rod 92 that pushes away bar two ends between every two row's heating rods 2, push away bar 91 perpendicular to pushed section 52 moving direction settings, push away bar wear penetrate in each row heating rod between, push away bar 91 bottoms and can move left and right under push rod effect; The upper end and its bracing frame that push away bar are hinged, and lower end and push rod are connected.While heating, while promoting push rod to the right, push away bar lower end and move right, promote whole row's heating rod and move to the right, make laminating more between heating rod and sheet material.
Further, as shown in Figure 5, the described bar 91 that pushes away is for vertical bar structure, described adjacent two rows that protrude from upper support template 11 parts are provided with the distance that bar passes that pushes away for vertical bar structure between heating rods 2, described in protrude between adjacent two row's heating rods 2 of lower support template 12 parts and be provided with the distance that bar passes that pushes away for vertical bar structure.Concrete, can all reduce half with the diameter that protrudes from the part of lower support template 12 by protruding from upper support template 11 parts on all heating rods, only leave left-half or be less than left-half, spacing between adjacent like this two row's heating rods becomes large, it between all heating rods, is no longer honeycomb arrangement, but being staggered between row and row, the pushing away bar and just can easily pass whole row's heating rod of vertical bar structure, when promoting push rod, push away the lateral movement of bar lower rightward, promotion heating rod moves forward, when retracting push rod, pushing away bar bottom moves to the left, promotion heating rod resets.
Obvious, the described bar 91 that pushes away can be also other structures, as long as can reach promotion heating rod moves, can be for example continuous half hexagon corresponding with heating rod arrangement architecture, be similar to wavy shaped configuration, this structure push away bar just without the shape or the size that change the upper and lower two ends of heating rod, the structure that pushes away bar is consistent with heating rod arrangement, when pushing away bar and move to the right, can drive smoothly whole row's heating rod to move.
This device arranges chute on base plate 4, contribute to the slip of heating rod more smooth and easy on the one hand, more contribute on the other hand to prevent that heating rod is offset before and after producing in moving left and right process, can enhance productivity, effectively guarantee the motion track of heating rod, thereby avoided occurring the phenomenon of solder skip, rosin joint.
Further, in order to increase welding effect, described support 51 inner sides have the inclined plane consistent with inclined tube angle of inclination 511, and 52 inner sides, described pushed section have the inclined plane consistent with inclined tube angle of inclination 521.The gradient consistent with inclined tube is all arranged to support in pushed section, is conducive to the cooperation of support and pushed section, in extrusion process, every a slice sheet material all can fully be pushed carry out heating welding to connect, guarantee reliability and the fastness of welding.
For integrally-built fluency and operability, further, described upper support template 11 is located on support 1 rotationally, when welding completes, by outwards or upwards rotating upper support template 11, make gripper shoe leave the top of inclined tube, be convenient to take out the inclined tube having welded.When carrying out new welding, upper support template is gone back to original position, very convenient, do not need to take up and down, improved efficiency.
Further, in order to improve the automation mechanized operation of device, in the present embodiment, described pushed section 52 and linkage 9 are all provided with and drive its thrust unit moving around, concrete, this thrust unit 9 comprises the cylinder 7 of being located at pushed section rear side, the push rod of linkage is also connected with cylinder, when cylinder 7 moves forward, push rod and pushed section synchronously move forward.
Described upper support template 11 be provided with drive its tumbler of can left and right or rotating up and down, this tumbler be in prior art, can realize rotation any tumbler all can, repeat no more herein; The described linkage 9 of being located at heating rod upper end be provided with drive whirligig mobile or that rotate, this tumbler be in prior art, can realize rotation any whirligig all can, also repeat no more herein; Described thrust unit, tumbler and whirligig all connect a control device, and unified thrust unit, tumbler and the whirligig controlled of control device moves successively, by automation equipment is set, further enhances productivity and product percent of pass.
During use, heating rod has been fixed in the chute of lower support template and base plate in advance, and the hot side 21 of all heating rods is all arranged in a direction, first the sheet material arranging in advance is all placed in lower support template, guarantee that heating rod all inserts in the honeycomb hole of inclined tube, each honeycomb hole is a heating rod of corresponding insertion all, control device is controlled upper support template and is rotated, make it cover at inclined tube upper surface, corresponding heating rod is all inserted in the upper perforation of upper support template, then starting to control heating rod switches on, its hot side starts heating, the cylinder of controlling thrust unit with timed unit travels forward, all sheet materials are pushed and are adjacent to, heating rod also travels forward simultaneously, make to contact fully between adjacent sheet weld, guarantee the reliability of welding.After having welded, control device is controlled heating rod power-off, and controls upper support template 111 and be rotated away from inclined tube and heating rod, the rotary device movement on control device control link device, this selects assembling device that linkage is removed from heating rod top, is convenient to take out the inclined tube having welded.When placing new inclined tube to be welded, control device again control link device resets, and goes round and begins again.
This welder is by heat all sheet materials in whole inclined tube simultaneously, changed the inefficient pattern that tradition heats one by one, greatly improved production efficiency, and enter sheet material is pushed in welding process, heating rod also and then moves together simultaneously, makes to fit tightly between adjacent sheet, between heating rod and sheet material, also fits tightly, avoid occurring solder skip, lacked weldering phenomenon, effectively improved welding effect and service life.
Obviously, described embodiment is only a part of embodiment of the present utility model, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all should belong to the scope of the utility model protection.
Claims (10)
1. the welder of a honeycomb inclined-tube, comprise heater block, for supporting upper support template (11) and lower support template (12), the support (1) of heater block and being located at the base plate (4) of lower support template (12) below, it is characterized in that: described heater block comprises the heating rod (2) that is honeycomb arrangement, each heating rod (2) includes the hot side (21) that is positioned at front side and the huyashi-chuuka (cold chinese-style noodles) (22) that is positioned at rear side; Described lower support template (12) is provided with the lower perforation (121) of passing for heating rod, and it is upper that lower support template (12) is fixedly arranged on support (1), and upper support template (11) is provided with the upper perforation (111) of passing for heating rod; In lower support template (12), be positioned at right part and be installed with a support (51), be positioned at left part and be provided with slidably a pushed section (52); Described base plate (4) is upper, and along pushed section, (52) moving direction is provided with the chute (41) sliding for heating rod (2); Described heating rod (2) at least one end is connected with linkage (9), and one end of linkage is fixed, and the other end can drive heating rod under External Force Acting, and along pushed section, (52) moving direction moves back and forth.
2. the welder of honeycomb inclined-tube according to claim 1, it is characterized in that: described linkage comprises is located at pushing away bar (91) and being located at the push rod (92) that pushes away bar two ends between adjacent two row's heating rods (2), push away bar (91) perpendicular to pushed section (52) moving direction setting, push away bar (91) and move under push rod effect.
3. the welder of honeycomb inclined-tube according to claim 2, it is characterized in that: described in push away bar (91) for vertical bar structure, between the described adjacent two row's heating rods (2) that protrude from upper support template (11) part, be provided with the distance that bar passes that pushes away for vertical bar structure, described in protrude between adjacent two row's heating rods (2) of lower support template (12) part and be provided with the distance that bar passes that pushes away for vertical bar structure.
4. the welder of honeycomb inclined-tube according to claim 2, is characterized in that: described in push away bar (91) for the wavy shaped configuration corresponding with heating rod arrangement architecture.
5. the welder of honeycomb inclined-tube according to claim 1, it is characterized in that: described support (51) inner side has the inclined plane consistent with inclined tube angle of inclination (511), described pushed section (52) inner side has the inclined plane consistent with inclined tube angle of inclination (521).
6. the welder of honeycomb inclined-tube according to claim 1, is characterized in that: described upper support template (11) is located on support (1) rotationally.
7. according to the welder of the honeycomb inclined-tube described in any one in claim 1-6, it is characterized in that: described pushed section (52) and linkage (9) are all provided with and drive its thrust unit moving around.
8. according to the welder of the honeycomb inclined-tube described in any one in claim 1-6, it is characterized in that: described upper support template (11) is provided with the tumbler that drives its rotation.
9. according to the welder of the honeycomb inclined-tube described in any one in claim 1-6, it is characterized in that: described in be located at heating rod upper end linkage (9) be provided with and drive its whirligig that moves or rotate.
10. according to the welder of the honeycomb inclined-tube described in any one in claim 1-6, it is characterized in that: described pushed section (52) and linkage (9) are all provided with and drive its thrust unit moving around; Described upper support template (11) is provided with the tumbler that drives its rotation, described in be located at heating rod upper end linkage (9) be provided with and drive whirligig mobile or that rotate, described thrust unit, tumbler and whirligig all connect control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320514308.9U CN203418759U (en) | 2013-08-22 | 2013-08-22 | Welding device of honeycomb inclined tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320514308.9U CN203418759U (en) | 2013-08-22 | 2013-08-22 | Welding device of honeycomb inclined tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203418759U true CN203418759U (en) | 2014-02-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320514308.9U Expired - Lifetime CN203418759U (en) | 2013-08-22 | 2013-08-22 | Welding device of honeycomb inclined tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203418759U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103448244A (en) * | 2013-08-22 | 2013-12-18 | 池万青 | Welding device of honeycomb sloped tube |
| CN108788506A (en) * | 2018-06-26 | 2018-11-13 | 陕西清川环保工程有限公司 | A kind of inclined tube welding procedure |
-
2013
- 2013-08-22 CN CN201320514308.9U patent/CN203418759U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103448244A (en) * | 2013-08-22 | 2013-12-18 | 池万青 | Welding device of honeycomb sloped tube |
| CN103448244B (en) * | 2013-08-22 | 2016-01-27 | 浙江联池水务设备有限公司 | The welder of honeycomb inclined-tube |
| CN108788506A (en) * | 2018-06-26 | 2018-11-13 | 陕西清川环保工程有限公司 | A kind of inclined tube welding procedure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Zhejiang Lianchi Water Equipment Co., Ltd. Assignor: Chi Wanqing Contract record no.: 2014330000304 Denomination of utility model: Welding device of honeycomb sloped tube Granted publication date: 20140205 License type: Exclusive License Record date: 20140728 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHEJIANG LIANCHI WATER EQUIPMENT CO., LTD. Free format text: FORMER OWNER: CHI WANQING Effective date: 20141215 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 317600 TAIZHOU, ZHEJIANG PROVINCE TO: 310000 HANGZHOU, ZHEJIANG PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20141215 Address after: Yuhang District, Hangzhou City, Zhejiang Province, 310000 West No. 1500 Building 2 room 413 Patentee after: Zhejiang Lianchi Water Equipment Co., Ltd. Address before: Taizhou City, Zhejiang province 317600 Ring Road No. 20-3 Truman town of Yuhuan County Patentee before: Chi Wanqing |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140205 Effective date of abandoning: 20160127 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |