CN203418399U - Device for machining long-radius arc face on piano rib - Google Patents

Device for machining long-radius arc face on piano rib Download PDF

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Publication number
CN203418399U
CN203418399U CN201320452884.5U CN201320452884U CN203418399U CN 203418399 U CN203418399 U CN 203418399U CN 201320452884 U CN201320452884 U CN 201320452884U CN 203418399 U CN203418399 U CN 203418399U
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China
Prior art keywords
profiling
bistrique
abrasive band
wheel
arc face
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CN201320452884.5U
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Chinese (zh)
Inventor
张鸿超
黄耿志
廖志辉
李瑞龙
梁悦强
林启东
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Guangzhou Pearl River Piano Group Co Ltd
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Guangzhou Pearl River Piano Group Co Ltd
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Abstract

The utility model discloses a device for machining a long-radius arc face on a piano rib. The device comprises a machine frame, an operation platform, a power wheel, a tension wheel, a shaping grinding head, an abrasive belt and a power device. The power device is connected with the power wheel and the shaping grinding head is fixed to the machine frame and provided with an arc surface. The abrasive belt is wound around the power wheel, the tension wheel and the shaping grinding head, so that a closed triangle is formed. Machining space is formed between the shaping grinding head and the operation platform and one end portion of the rib is pushed in the machining space in the machining process. The outer diameter of the portion, located on the arc surface of the shaping grinding head, of the abrasive belt is identical to the radius of the long-radius arc face on the rib. The device for machining the long-radius arc face on the piano rib has the advantages of being high in work efficiency, high in accuracy and low in labor intensity.

Description

The process equipment of large radius arc face on a kind of piano stall bars
Technical field
The utility model relates to the process equipment of piano parts, is specifically related to the process equipment of large radius arc face on a kind of piano stall bars.
Background technology
Referring to Fig. 1, stall bars 1 are important parts in piano, and it is bonded on piano soundboard 2, and for improving elasticity and the hardness of soundboard 2, it can pass to sound wave rapidly monoblock soundboard 2 simultaneously.Piano soundboard 2 is to be arranged by low, middle pitch to the paired linea angulata of high pitch with the grain of wood of string code, the texture trend of stall bars 1 is arranged vertically with soundboard 2, string code, make the texture of timber form anyhow intersect netted, sound is excited in any point of string code, all can spread all over rapidly monoblock soundboard 2.
So because stall bars 1 two ends place stress decrease is whittled into arc surface 1-1, thereby can avoid like this stall bars 1 two ends perk to reduce soundboard 2 elasticity.And the stall bars 1 that are in soundboard 2 diverse locations are also different on the flexible impact of soundboard 2, therefore the radius size of the arc surface 1-1 of stall bars 1 need to be according to the vibration regularity of soundboard 13 and stall bars 1 Position Design, in general, the arc surface 1-1 of stall bars 1 is divided into three kinds of minor radius, middle radius and large radiuses, for example, in the piano of certain model, the radius of small-radius arc face 1-1 is R40mm, the radius of central diameter arc surface 1-1 is R175mm, and the radius of large radius arc face 1-1 is divided into tetra-kinds of R300mm, R450mm, R600mm and R800mm.
On existing stall bars 1, the processing method of arc surface 1-1 is first to use carpenter's flat chisel according to mould appearance by the profile roughing of arc surface 1-1 out, leaves certain allowance; Then with bending of the hand plane, manually by curved profile, dig, then with check mould shape, check whether reach requirement.Existing this processing method exists that efficiency is low, low precision and the large shortcoming of labour intensity, and while carrying out roughing with carpenter's flat chisel, cutter likely extends along wood grain, when wood grain is downwards when (or being named against the grain), if the depth of cut is large, can there is tearing phenomenon along grain direction.While even surpassing machining profile surface, there is item for disposal, even waste product in tear face.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, and the process equipment of large radius arc face on a kind of piano stall bars is provided, and this process equipment has advantages of that operating efficiency is high, precision is high and labour intensity is little.
The technical scheme that the utility model is realized above-mentioned purpose is:
The process equipment of large radius arc face on a kind of piano stall bars, it is characterized in that, comprise frame, workbench, power wheel, regulating wheel, profiling bistrique, abrasive band and power set, wherein, described power set are connected with power wheel, described profiling bistrique is fixed in frame, and this profiling bistrique has arcuate surface; Described sand belt encircling forms the triangle of sealing on power wheel, regulating wheel and profiling bistrique; Between described profiling bistrique and workbench, be formed with and add the processing space of man-hour for allowing stall bars end push; The external diameter that is positioned at the abrasive band in the arcuate surface of profiling bistrique equates with the radius of large radius arc face on stall bars.
A preferred version of the present utility model, wherein, this process equipment comprises two cover processing assemblies, every suit processing assembly comprises described workbench, power wheel, regulating wheel, profiling bistrique, abrasive band and power set.Every suit processing assembly all can independently complete the processing of large radius arc face on stall bars, is conducive to like this raise the efficiency, save space.Particularly, two overlap processing assemblies front and back arranges, and two workbench in two cover processing assemblies are arranged on the left and right sides, two abrasive bands cross-shaped front and back setting in two cover processing assemblies.Like this, only need utilize the space of a set of processing assembly that two cover processing assemblies just can be set, utilize fully space; Workman operates in the left and right sides respectively, be independent of each other, in two cover processing assemblies, as long as select two kinds of different profiling bistriques of arcuate surface radius, just can process large radius arc face on the stall bars of two kinds of different radiis, make full use of space, improved operating efficiency.
A preferred version of the present utility model, wherein, the arcuate surface of described profiling bistrique is provided with Graphite cloth's sheet.During work, because profiling bistrique maintains static, if described Graphite cloth sheet is not set, abrasive band directly rubs and slips over from its arcuate surface, profiling bistrique can wear and tear after working long hours, affect machining accuracy, and the easy wear and rupture in abrasive band, the life-span in reduction abrasive band; And arrange after described Graphite cloth sheet, because Graphite cloth's sheet coefficient of friction is little and anti-wear performance good, therefore not only can protect profiling bistrique, and itself also be not easy to be worn.
A preferred version of the present utility model, wherein, described profiling bistrique is provided with directive wheel in one end corresponding with regulating wheel; The direction of motion while working along abrasive band, arcuate surface and the directive wheel of profiling bistrique walked around in described abrasive band successively.Because the arcuate surface of profiling bistrique is one section of circular arc, if abrasive band is directly looped around in the arcuate surface of power wheel, regulating wheel and profiling bistrique, meeting forms sharper turning at the port of export of the arcuate surface of profiling bistrique, can affect like this smoothness of abrasive band motion, and abrasive band easily fractures, and increase after described directive wheel, can so that abrasive band in the transition smoothly of the two ends of the arcuate surface of profiling bistrique, guarantee abrasive band motion smoothly, extend abrasive band service life.
A preferred version of the present utility model, wherein, described profiling bistrique is divided into multiple according to the difference of the radius of arcuate surface, and the length in described abrasive band is fixed; For each profiling bistrique, along the length rounding around path in abrasive band, be fixed value, and this length and abrasive band is equal in length.That is, no matter use any profiling bistrique, along abrasive band around path, arcuate surface, power wheel and the regulating wheel length of one week around this profiling bistrique are all changeless, and this length and abrasive band equal in length, like this for different profiling bistriques, all can use the abrasive band of same specification, to during large radius arc face, only need to change profiling bistrique on the stall bars of processing different radii, without replacing abrasive band.
Further, described profiling bistrique with the syndeton between frame is: frame is provided with the fixed connection point for being connected with profiling bistrique, this fixed connection point is provided with locating shaft, and each profiling bistrique is provided with a locating hole, and described locating shaft pushes in this locating hole; Between the side frame of described profiling bistrique, be bolted to connection.Cooperation by locating shaft and locating hole is roughly spacing by the position of profiling bistrique, then by described bolt, is connected profiling bistrique is fixed, and achieves a fixed connection.In each profiling bistrique, the selection of locating hole should meet: the length rounding around path along abrasive band is fixed value, this length and abrasive band equal in length.
A preferred version of the present utility model, wherein, described regulating wheel is provided with tensioning apparatus, this tensioning apparatus is: described regulating wheel is arranged on fork, lower end and the frame of this fork are hinged, between this fork and frame, be provided with tension spring, this tension spring produces under normality and makes regulating wheel be positioned at the pulling force of operating position fork; Described fork is provided with the pressing lever for fork is depressed downwards.Its operation principle is: in the time of need to changing abrasive band, press pressing lever downwards, make to swing and drive regulating wheel to move downward, the triangle girth consisting of arcuate surface, power wheel and the regulating wheel of profiling bistrique dwindles, and now can pack or take out abrasive band into, again installs behind abrasive band, unclamp pressing lever, under tension spring effect, swing arm returns to operating position ,Jiang abrasive band tensioning.
A preferred version of the present utility model, wherein, on described regulating wheel, be connected with for impelling abrasive band swing mechanism of slippage back and forth on regulating wheel, this swing mechanism comprises drive motors, the eccentric wheel, connecting rod and the swing arm that are connected with drive motors output shaft, wherein, one end and the eccentric wheel of connecting rod are hinged, and one end of the other end and swing arm is hinged; In described regulating wheel, be provided with and wave axle sleeve, this waves between axle sleeve and regulating wheel and is provided with bearing, and this waves and in axle sleeve, is provided with fixed axis, this fixed axis and wave between axle sleeve and there is swing gap, and the end of this fixed axis is fixedly connected with frame; Described fixed axis and wave and be equipped with swing bearing pin between axle sleeve, this swing axis of bearing pin and the axis of fixed axis vertical; The other end of described swing arm with described in wave axle sleeve and be fixedly connected with.
A preferred version of the present utility model, wherein, described power set comprise motor, between this motor and power wheel, by belt gear, are connected.
Operation principle of the present utility model is: under the drive of power set, power wheel rotates, drive arcuate surface, power wheel and the regulating wheel motion of sand belt encircling profiling bistrique, now get and used the rough machined stall bars of sawing machine, and the bottom surface of stall bars and workbench are adjacent to, by stall bars end from processing space push and march forward to, owing to being positioned at the external diameter in the abrasive band in the arcuate surface of profiling bistrique, equate with the radius of large radius arc face on stall bars, abrasive band just can accurately process large radius arc face on stall bars like this.
The utility model compared with prior art has following beneficial effect:
1, by power set, provide processing dynamics, workman only need be pushed into the end of stall bars in processing space and take out and can complete processing subsequently, and operating efficiency improves greatly, and labour intensity also greatly reduces.
2, adopt abrasive band to carry out grinding, arc surface surface there will not be the phenomenon of tearing along grain direction, can not leave pitting on arc surface surface, and suface processing quality is promoted greatly.
3, the length in abrasive band can arrange longlyer, so just need not change continually abrasive band, has saved the time.
4, because the diameter of large radius arc face on stall bars is larger, R800mm for example, if adopt profiling cylinder, drum diameter will reach more than 1.6m so, so large cylinder is difficult to install, even if can install, also can make whole process equipment bulky; The utility model utilizes a part of arc surface of this cylinder to carry out profiling cleverly, forms profiling bistrique, has both been convenient to install, and saves again space, and can be arranged to different specifications, changes flexibly.
Accompanying drawing explanation
Fig. 1 is the structural representation of piano soundboard and stall bars.
Fig. 2~Fig. 4 is the structural scheme of mechanism of a specific embodiment of the process equipment of large radius arc face on piano stall bars of the present utility model, and wherein, Fig. 2 is front view, and Fig. 3 is left view, and Fig. 4 is top view.
Fig. 5 is the enlarged drawing of the profiling bistrique part of first set processing assembly in Fig. 2.
Fig. 6 is the enlarged drawing of the tensioning apparatus of first set processing assembly in Fig. 2.
Fig. 7~Fig. 9 is the structural representation of the swing mechanism of the second cover processing assembly in Fig. 2, and wherein, Fig. 7 is front view, the left view that Fig. 8 is Fig. 7, the top view that Fig. 9 is Fig. 8.
In figure, Reference numeral is: 1 stall bars; 1-1 large radius arc face; 2 soundboards; 3 frames; 4a workbench; 4b workbench; 5a power wheel; 5b power wheel; 6a regulating wheel; 6b regulating wheel; 7a profiling bistrique; 7b profiling bistrique; 8a abrasive band; 8b abrasive band; 9a directive wheel; 9b directive wheel; 10a power set; 10b power set; 11a crossbeam; 11b crossbeam; 12a Graphite cloth sheet; 12b Graphite cloth sheet; 13a supporting base; 14a belt; 15a pressing lever; 16a locating shaft; 17a bolt; 18a square engaging lug; 19a adjusting bolt; 20a guide plate; 21a jointed shaft; 22a adjusts backing plate; 23a fork; 24a tension spring; 25b drive motors; 26b eccentric wheel; 27b connecting rod; 28b swing arm; 29b fixed axis; 30b swings bearing pin; 31b waves axle sleeve; 32b bearing; 33a nut; 34a nut.In above-mentioned Reference numeral 4~34, after with the parts in the expression first set processing assembly of a, after with the parts in the expression second cover processing assembly of b; Only with a or only do not mark in the drawings with the another set of same parts of the expression of b.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but embodiment of the present utility model is not limited to this.
Referring to Fig. 2~Fig. 4, on the piano stall bars of the present embodiment, the process equipment of large radius arc face comprises frame 3 and two cover processing assemblies, and the formation of this two covers processing assembly is identical, and the first set processing assembly of take is below explained in detail as example.First set processing assembly comprises workbench 4a, power wheel 5a, regulating wheel 6a, profiling bistrique 7a, abrasive band 8a and power set 10a, wherein, described power set 10a is connected with power wheel 5a, and described profiling bistrique 7a is fixed in frame 3, and this profiling bistrique 7a has arcuate surface; Described abrasive band 8a is looped around the triangle that forms sealing in the arcuate surface of power wheel 5a, regulating wheel 6a and profiling bistrique 7a; Between described profiling bistrique 7a and workbench 4a, be formed with and add the processing space of man-hour for allowing stall bars end push; The external diameter that is positioned at the abrasive band 8a in the arcuate surface of profiling bistrique 7a equates with the radius of large radius arc face on stall bars.
Referring to Fig. 2~Fig. 5, described frame 3 is provided with the crossbeam 11a that lateral inclination arranges, and described profiling bistrique 7a and power wheel 5a are separately positioned on the two ends, left and right of this crossbeam 11a.Described profiling bistrique 7a consists of arcuate surface part and coupling part, and described arcuate surface is partly a radius part for equal drum surface with it.Between described coupling part and crossbeam 11a, by following mode, be connected: crossbeam 11a is provided with the fixed connection point for being connected with profiling bistrique 7a, this fixed connection point is provided with locating shaft 16a, described coupling part is provided with a locating hole, and described locating shaft 16a is inserted in (referring to Fig. 5) in this locating hole; Described crossbeam 11a is provided with square engaging lug 18a, between the side of this square engaging lug 18a and coupling part, by bolt 17a, be connected, wherein, the threaded one end of bolt 17a is connected on the side of coupling part, on this end of bolt 17a, be also provided with nut 33a, this nut 33a is pressed on the side of coupling part, and the other end of bolt 17a is connected on square engaging lug 18a by two nut 34a.In above-mentioned connected mode, cooperation by locating shaft 16a and locating hole is roughly spacing by the position of profiling bistrique 7a, then by described bolt 17a, nut 33a, 34a and square engaging lug 18a, profiling bistrique 7a is fixed, both guaranteed profiling bistrique 7a registration, also guarantee to be connected firmly.
Referring to Fig. 2 and Fig. 5, the arcuate surface of described profiling bistrique 7a is provided with Graphite cloth sheet 12a, and abrasive band 8aCong Gai Graphite cloth sheet 12a walks around on surface.During work, because profiling bistrique 7a maintains static, abrasive band 8a slips over from its arcuate surface, this Graphite cloth sheet 12a is set and can prevents profiling bistrique 7a wearing and tearing.Described profiling bistrique 7a is provided with directive wheel 9a in one end corresponding with regulating wheel 6a, and this directive wheel 9a is fixed on described crossbeam 11a by connecting rod; The direction of motion while working along abrasive band 8a, described abrasive band 8a walks around arcuate surface and the directive wheel 9a of profiling bistrique 7a successively.Because the arcuate surface of profiling bistrique 7a is one section of circular arc, if abrasive band 8a is directly looped around in the arcuate surface of power wheel 5a, regulating wheel 6a and profiling bistrique 7a, meeting forms sharper turning at the two ends of the arcuate surface of profiling bistrique 7a, can affect like this smoothness of abrasive band 8a motion, and abrasive band 8a easily fractures, and increase after described directive wheel 9a, can make abrasive band 8a in the transition smoothly of the two ends of the arcuate surface of profiling bistrique 7a, guarantee abrasive band 8a motion smoothly, extend abrasive band 8a service life.
Referring to Fig. 2~Fig. 5, it is upper that described power wheel 5a is connected to crossbeam 11a by bearing, on this power wheel 5a, is coaxially provided with driven pulley.Described power set 10a comprises motor, and the output shaft of this motor is connected with power wheel 5a by belt gear, and this belt gear forms by being located at driving pulley, the belt 14a on the output shaft of motor and the driven pulley being located on power wheel 5a.
Referring to Fig. 2~Fig. 4, Fig. 6 and Fig. 7, described regulating wheel 6a is arranged on the top of frame 3, this regulating wheel 6a is provided with tensioning apparatus, this tensioning apparatus is: described regulating wheel 6a is arranged on fork 23a, lower end and the frame 3 of this fork 23a are hinged, between this fork 23a and frame 3, be provided with tension spring 24a, this tension spring 24a produces under normality and makes regulating wheel 6a be positioned at the pulling force of operating position fork 23a; Described fork 23a is provided with the pressing lever 15a for fork 23a is depressed downwards.Its operation principle is: in the time of need to changing abrasive band 8a, press pressing lever 15a downwards, make fork 23a drive regulating wheel 6a to move downward, the triangle girth consisting of arcuate surface, power wheel 5a and the regulating wheel 6a of profiling bistrique 7a dwindles, now can pack or take out abrasive band 8a into, again install after the 8a of abrasive band, unclamp pressing lever 15a, under tension spring 24a effect, fork 23a returns to ,Jiang abrasive band, operating position 8a tensioning (in Fig. 7 dotted line partial display in the second cover processing assembly the structure of regulating wheel 6b after moving downward).Above-mentioned replacing abrasive band workman of 8a process can complete voluntarily, convenient and swift.
Referring to Fig. 2~Fig. 5, in the utility model, described profiling bistrique 7a is divided into multiple according to the difference of the radius of arcuate surface, and the length of described abrasive band 8a is fixed; For each profiling bistrique 7a, along the length rounding around path of abrasive band 8a, be fixed value, and this length and abrasive band 8a's is equal in length.For example, as described in the background art, on stall bars, the radius of large radius arc face is divided into tetra-kinds of R300mm, R450mm, R600mm and R800mm, and four kinds of profiling bistriques are so correspondingly set.Owing to there being two cover processing assemblies in present embodiment, so in every suit processing assembly, configure two kinds of profiling bistriques.Like this, no matter use any profiling bistrique 7a, along abrasive band 8a around path, arcuate surface, power wheel 5a and the regulating wheel 6a length of mono-week around this profiling bistrique 7a are all changeless, and this length and abrasive band 8a's is equal in length, like this for different profiling bistrique 7a, all can use the abrasive band 8a of same specification, to during large radius arc face, only need to change profiling bistrique 7a, without replacing abrasive band 8a on the stall bars of processing different radii.For achieving the above object, the locating hole on profiling bistrique 7a and the setting position of bolt 17a need pass through calculative determination, make as long as the locating hole in profiling bistrique 7a is inserted in to described locating shaft 16a above, and the 17a that bolts on, just can meet above-mentioned requirements.
Referring to Fig. 5, described workbench 4a is connected with frame 3 in the following manner: frame 3 is provided with supporting base 13a, the side of this supporting base 13a is fixedly connected with frame 3, top is provided with adjusts backing plate 22a, one end of described workbench 4a is hinged on one end of this adjustment backing plate 22a by jointed shaft 21a, between the other end of the other end of workbench 4a and adjustment backing plate 22a, be provided with adjusting bolt 19a, one end of this adjusting bolt 19a is supported on to be adjusted on backing plate 22a, the other end extend in the tune hole of workbench 4a, this adjustment bolt 19a is provided with nut, this nut is pressed on the bottom surface of workbench 4a.Like this, the one end that is equivalent to workbench 4a is bearing on described nut, by rotating this nut, can make workbench 4a rotate around jointed shaft 22a, thereby the working space between profiling bistrique 7a and workbench 4a is finely tuned, to adapt to the processing of the stall bars of different-thickness.A side of described workbench 4a is provided with guide plate 20a, and in process, in order to raise the efficiency, operator is conventionally by the 1 side-by-side disposable processing of many root wood; Arrange after this guide plate 20a, workman can be close on guide plate 20a one of outside in many roots wood 1, and along guide plate 20a march forward to, so not only can make many roots wood 1 mutually be close to, and can not be offset because of grinding force in feeding process, working (machining) efficiency can be improved, also crudy can be guaranteed.
Described workbench 4a place is provided with chip discharger, and this chip discharger comprises the outer cover covering in outside contour wheel 7a, the suction airduct being connected with outer cover and the blower fan being connected with suction airduct.The object that this chip discharger is set is, in process because grinding stall bars can produce a lot of chips, if not the unified collection of these chips, chip can fly upward everywhere, pollute working environment, by this chip discharger is set, by these debris-suction and focus on, prevent contaminated environment.The effect of outer cover is to collect chip, prevents that it from waving, and the effect of suction airduct and blower fan is these chips to discharge and collect.Because the below of contour wheel 7a is for for pushing the working space of stall bars 1, therefore described outer cover can not extend to working space place, that is working space is communicated with space outerpace, in process, part chip also can wave in space outerpace from this like this, in order to address this problem, on described blower fan, be connected with another suction airduct, the entrance of this suction airduct is right against described working space.
Referring to Fig. 2~Fig. 4, the structure of the second cover processing assembly of present embodiment forms identical with first set processing assembly, comprises workbench 4b, power wheel 5b, regulating wheel 6b, profiling bistrique 7b, abrasive band 8b, power set 10b, directive wheel 9b, crossbeam 11bHe Graphite cloth sheet 12b etc.In described two cover processing assemblies, before and after the second cover processing assembly and first set processing assembly, arrange, and on front view (being Fig. 2), two cover processing assemblies are and are symmetrically arranged, make two workbench 4a, 4b in two cover processing assemblies be arranged on the left and right sides, the cross-shaped front and back of two abrasive band 8a, 8b in two cover processing assemblies arrange.Every suit processing assembly all can independently complete the processing of large radius arc face on stall bars, is conducive to like this raise the efficiency, save space; Only need utilize the space of a set of processing assembly that two cover processing assemblies just can be set, utilize fully space; Workman operates in the left and right sides respectively, be independent of each other, in two cover processing assemblies, as long as select two kinds of different profiling bistriques of arcuate surface radius, just can process large radius arc face on the stall bars of two kinds of different radiis, make full use of space, improved operating efficiency.
In the utility model, abrasive band 8a is when work, if the relative position with the arcuate surface of power wheel 5a, regulating wheel 6a and profiling bistrique 7a on width immobilizes, on stall bars, in large radius arc face process, always contact with a region on the 8a length direction of abrasive band so, form a wire grinding track, 8a other regions in abrasive band are not utilized, and abrasive band 8a is easily worn, and service life is short.In order to solve this technical problem, on described regulating wheel 6a, be connected with for impelling abrasive band 8a swing mechanism of slippage back and forth on regulating wheel 6a.The regulating wheel 6b of take here in the second cover processing assembly is example, and the composition of this swing mechanism is described.
Referring to Fig. 7~Fig. 9, this swing mechanism comprises drive motors 25b, eccentric wheel 26b, the connecting rod 27b and the swing arm 28b that are connected with drive motors 25b output shaft, and wherein, one end of connecting rod 27b and eccentric wheel 26b are hinged, and one end of the other end and swing arm 28b is hinged; In described regulating wheel 6a, be provided with and wave axle sleeve 31b, this waves between axle sleeve 31b and regulating wheel 6a and is provided with bearing 32b, this waves and in axle sleeve 31b, is provided with fixed axis 29b, this fixed axis 29b and wave between axle sleeve 31b and there is swing gap, and the end of this fixed axis 29b is fixedly connected with frame 3; Described fixed axis 29b and wave to be equipped with between axle sleeve 31b and swing bearing pin 30b, this axis that swings bearing pin 30b is vertical with the axis of fixed axis 29b; The other end of described swing arm 28b with described in wave axle sleeve 31b and be fixedly connected with; The outer surface of described regulating wheel 6a is cydariform (appearance of regulating wheel 6a is one deck rubber layer, and the outer surface of this rubber layer is cydariform).Its operation principle is: drive motors 25b drives swing arm 28b by eccentric wheel 26b and connecting rod 27b and waves axle sleeve 31b and swings back and forth around swinging bearing pin 30b, fixed axis 29b and the swing gap of waving between axle sleeve 31b provide space for waving the swing of axle sleeve 31b, regulating wheel 6b swings in horizontal plane with waving the swing of axle sleeve 31b, because the outer surface of regulating wheel 6b is cydariform, abrasive band 8b just can broad ways slippage back and forth on regulating wheel 6a like this, thereby abrasive band 8a is also come along the same slippage of width in the arcuate surface of power wheel 5b and profiling bistrique 7b, thereby can utilize the zones of different of abrasive band 8b to process large radius arc face on stall bars, prevent that abrasive band 8b from crossing quick-wearing, extended the service life of abrasive band 8b.Meanwhile, due to constantly slippage back and forth of abrasive band 8b, can on stall bars 1, on large radius arc face, form the grinding vestige of reticulate pattern, be conducive to improve suface processing quality; And this movement locus of abrasive band 8b is also conducive to it from sharp and heat radiation, result of use and the service life of improving abrasive band 8b.
Above-mentioned is preferably embodiment of the utility model; but embodiment of the present utility model is not subject to the restriction of foregoing; other any do not deviate from change, the modification done under Spirit Essence of the present utility model and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection domain of the present utility model.

Claims (10)

1. the process equipment of large radius arc face on piano stall bars, it is characterized in that, comprise frame, workbench, power wheel, regulating wheel, profiling bistrique, abrasive band and power set, wherein, described power set are connected with power wheel, described profiling bistrique is fixed in frame, and this profiling bistrique has arcuate surface; Described sand belt encircling forms the triangle of sealing on power wheel, regulating wheel and profiling bistrique; Between described profiling bistrique and workbench, be formed with and add the processing space of man-hour for allowing stall bars end push; The external diameter that is positioned at the abrasive band in the arcuate surface of profiling bistrique equates with the radius of large radius arc face on stall bars.
2. the process equipment of large radius arc face on piano stall bars according to claim 1, it is characterized in that, described process equipment comprises two cover processing assemblies, and every suit processing assembly comprises described workbench, power wheel, regulating wheel, profiling bistrique, abrasive band and power set.
3. the process equipment of large radius arc face on piano stall bars according to claim 2, before and after described two cover processing assemblies, arrange, and two workbench in two cover processing assemblies are arranged on the left and right sides, the cross-shaped front and back, two abrasive bands in two cover processing assemblies arrange.
4. the process equipment of large radius arc face on piano stall bars according to claim 1, is characterized in that, the arcuate surface of described profiling bistrique is provided with Graphite cloth's sheet.
5. the process equipment of large radius arc face on piano stall bars according to claim 1, is characterized in that, described profiling bistrique is provided with directive wheel in one end corresponding with regulating wheel; The direction of motion while working along abrasive band, arcuate surface and the directive wheel of profiling bistrique walked around in described abrasive band successively.
6. the process equipment of large radius arc face on piano stall bars according to claim 1, is characterized in that, described profiling bistrique is divided into multiple according to the difference of the radius of arcuate surface, and the length in described abrasive band is fixed; For each profiling bistrique, along the length rounding around path in abrasive band, be fixed value, and this length and abrasive band is equal in length.
7. the process equipment of large radius arc face on piano stall bars according to claim 6, it is characterized in that, described profiling bistrique with the syndeton between frame is: frame is provided with the fixed connection point for being connected with profiling bistrique, this fixed connection point is provided with locating shaft, each profiling bistrique is provided with a locating hole, and described locating shaft is inserted in this locating hole; Between the side of described profiling bistrique and frame, be bolted to connection.
8. the process equipment of large radius arc face on piano stall bars according to claim 1, it is characterized in that, described regulating wheel is provided with tensioning apparatus, this tensioning apparatus is: described regulating wheel is arranged on fork, lower end and the frame of this fork are hinged, between this fork and frame, be provided with tension spring, this tension spring produces under normality and makes regulating wheel be positioned at the pulling force of operating position fork; Described fork is provided with the pressing lever for fork is depressed downwards.
9. the process equipment of large radius arc face on piano stall bars according to claim 1, it is characterized in that, on described regulating wheel, be connected with for impelling abrasive band swing mechanism of slippage back and forth on regulating wheel, this swing mechanism comprises drive motors, the eccentric wheel, connecting rod and the swing arm that are connected with drive motors output shaft, wherein, one end and the eccentric wheel of connecting rod are hinged, and one end of the other end and swing arm is hinged; In described regulating wheel, be provided with and wave axle sleeve, this waves between axle sleeve and regulating wheel and is provided with bearing, and this waves and in axle sleeve, is provided with fixed axis, this fixed axis and wave between axle sleeve and there is swing gap, and the end of this fixed axis is fixedly connected with frame; Described fixed axis and wave and be equipped with swing bearing pin between axle sleeve, this swing axis of bearing pin and the axis of fixed axis vertical; The other end of described swing arm with described in wave axle sleeve and be fixedly connected with.
10. the process equipment of large radius arc face on piano stall bars according to claim 1, is characterized in that, described power set comprise motor, between this motor and power wheel, by belt gear, is connected.
CN201320452884.5U 2013-07-26 2013-07-26 Device for machining long-radius arc face on piano rib Withdrawn - After Issue CN203418399U (en)

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CN201320452884.5U CN203418399U (en) 2013-07-26 2013-07-26 Device for machining long-radius arc face on piano rib

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103341815A (en) * 2013-07-26 2013-10-09 广州珠江钢琴集团股份有限公司 Processing equipment of large-radius arc surface on rib wood of piano

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103341815A (en) * 2013-07-26 2013-10-09 广州珠江钢琴集团股份有限公司 Processing equipment of large-radius arc surface on rib wood of piano
CN103341815B (en) * 2013-07-26 2015-09-30 广州珠江钢琴集团股份有限公司 The process equipment in large radius arc face on a kind of piano stall bars

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