CN203414772U - Automatic press-mounting machine for water pipe of engine thermostat - Google Patents

Automatic press-mounting machine for water pipe of engine thermostat Download PDF

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Publication number
CN203414772U
CN203414772U CN201320480748.7U CN201320480748U CN203414772U CN 203414772 U CN203414772 U CN 203414772U CN 201320480748 U CN201320480748 U CN 201320480748U CN 203414772 U CN203414772 U CN 203414772U
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CN
China
Prior art keywords
gluing
press
mounting machine
station
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320480748.7U
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Chinese (zh)
Inventor
张朝华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PGI FAR EAST PRECISION PRODUCTS CO Ltd
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PGI FAR EAST PRECISION PRODUCTS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PGI FAR EAST PRECISION PRODUCTS CO Ltd filed Critical PGI FAR EAST PRECISION PRODUCTS CO Ltd
Priority to CN201320480748.7U priority Critical patent/CN203414772U/en
Application granted granted Critical
Publication of CN203414772U publication Critical patent/CN203414772U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to the technical field of engine thermostats, especially to an automatic press-mounting machine for a water pipe of an engine thermostat. The automatic press-mounting machine comprises a frame; a platen is fixed with the bottom end of the frame; a gluing and detection station is fixed at the upper left side of the platen, a press mounting station is fixed at the upper right side of the platen, and the gluing and detection station is arranged lower than the press-mounting station; and the gluing and detection station comprises a gluing device and a gluing detection device, the press mounting station comprises a press mounting device and a pressure monitoring device, and the gluing device, the gluing detection device, the press mounting device and the pressure monitoring device are connected with a control system via a PLC (Programmable Logic Controller). Compared with the prior art, the automatic press-mounting machine is simple and novel in structure, can replace manual work, ensures the stability and reliability of press mounting, avoids problems as gluing omission and mounting omission caused by human-eye identification and manual conveying, and is comprehensive in functions, stable in system, extremely high in efficiency and easy to operate.

Description

Engine thermostat water pipe automatic press mounting machine
[technical field]
The utility model relates to thermostat of automobile engine technical field, specifically a kind of engine thermostat water pipe automatic press mounting machine.
[background technology]
Thermostat of automobile engine water pipe, need on aluminum component, assemble a plurality of pipe fittings, need to be in aluminum component hole before press-fiting gluing, and press-fit and in process, need pressure monitor, at present, mostly adopt artificial or operation break-down to complete that gluing, gluing detect, press-fit, pressure monitor, its process efficiency is low, mistake is many, easily defective products is flowed into client, cause customer complaint.If can provide a efficient, reliable novel automatic equipment to substitute manually, realize robotization sorting, measurement, mark, will have very important significance.
[utility model content]
The purpose of this utility model is exactly will solve above-mentioned deficiency and a kind of engine thermostat water pipe automatic press mounting machine is provided, can substitute artificial, assurance press-fits stability, the reliability of work, the problems such as holiday glue that eye recognition and artificial conveyance produce, neglected loading have been avoided, and complete function, efficiency is high, easy operating.
Design for achieving the above object a kind of engine thermostat water pipe automatic press mounting machine, comprise frame, described frame bottom is fixed with platen, left side, described platen top is fixed with gluing and detects station, right side, described platen top is fixed with and press-fits station, described gluing is arranged on detection station the below that press-fits station, described gluing comprises glue spreading apparatus and gluing pick-up unit with detection station, describedly press-fit station and comprise press-loading apparatus and pressure monitoring device, described glue spreading apparatus, gluing pick-up unit, press-loading apparatus, pressure monitoring device is by PLC connection control system.
Described glue spreading apparatus comprises gluing head, glue amount controller, positioning fixture and Rodless cylinder, described positioning fixture is arranged on horizontal mobile device, described horizontal mobile device is fixed on platen, and described gluing head, glue amount controller, Rodless cylinder are by PLC connection control system.
Described gluing pick-up unit is Computer Vision Recognition device, and described Computer Vision Recognition device comprises visual identity sensor, and described visual identity sensor is by PLC connection control system.
Described press-loading apparatus is electronic press-loading apparatus, and described electronic press-loading apparatus comprises servomotor, line slideway, displacement transducer and pressure transducer, and described servomotor, displacement transducer, pressure transducer are by PLC connection control system.
Described pressure monitoring device is by industrial computer connection pressure transducer and displacement transducer, and described pressure monitoring device is by PLC connection control system.
Described frame is aluminium alloy frame, and described frame edge is provided with safe grating.
One side of described frame is provided with electric cabinet, and described electric cabinet front end face is provided with touch-screen, and described control system is by the button control zone on connection touch-screen.
Described frame below is provided with support, and the bottom of described support is provided with adjustable elastic footing.
Described support place is provided with electrical control cubicles, and described set-up of control system is in switch board.
The utility model compared with the existing technology, novel structure, simple, provide gluing, gluing to detect, press-fit, press-fit the multifunctional integrated automated systems that complete such as pressure monitor in process, its comprehensive Computer Vision Recognition, the control of high precision glue amount, high-precision electric of adopting press-fits, high reliability press-fits process and detects, have high stability and reliability, can substitute artificial, assurance press-fits stability, the reliability of work, has avoided the problems such as holiday glue that eye recognition and artificial conveyance produce, neglected loading, no marking mark; In addition, engine thermostat water pipe automatic press mounting machine complete function described in the utility model, system stability, efficiency is high, easy operating.
[accompanying drawing explanation]
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 be in Fig. 1 gluing with detect station, press-fit the structural representation of station;
In figure: 1, frame 2, platen 3, gluing and detection station 4, press-fit station 5, positioning fixture 6, Rodless cylinder 7, horizontal mobile device 8, servomotor 9, line slideway 10, safe grating 11, electrical control cubicles 12, electric cabinet 13, touch-screen 14, adjustable elastic footing 15, support 16, reductor 17, shaft coupling 18, ball-screw 19, pressure transducer 20, bend pipe positioning floating device 21, grating scale link 22, bend pipe positioning tool 23, press-fitting tool 24, locating sleeve 25, angle location 26, workpiece 27, floating axle 28, accompany frock 29, floating bushing 30, chopping block.
[embodiment]
Below in conjunction with accompanying drawing, the utility model is done to following further illustrating:
As shown in drawings, the utility model comprises: frame 1, frame is aluminium alloy frame, frame edge is provided with safe grating 10, frame below is provided with support 15, the bottom of support is provided with adjustable elastic footing 14, frame bottom is fixed with platen 2, left side, platen top is fixed with gluing and detects station 3, right side, platen top is fixed with and press-fits station 4, gluing is arranged on detection station the below that press-fits station, gluing comprises glue spreading apparatus and gluing pick-up unit with detection station, press-fit station and comprise press-loading apparatus and pressure monitoring device, glue spreading apparatus, gluing pick-up unit, press-loading apparatus, pressure monitoring device is by PLC connection control system, support place is provided with electrical control cubicles, set-up of control system is in switch board 11, one side of frame is provided with electric cabinet 12, electric cabinet front end face is provided with touch-screen 13, control system is by the button control zone on connection touch-screen.
In the utility model, glue spreading apparatus comprises gluing head, glue amount controller, positioning fixture 5 and Rodless cylinder 6, positioning fixture is arranged on horizontal mobile device, and horizontal mobile device 7 is fixed on platen, and gluing head, glue amount controller, Rodless cylinder are by PLC connection control system; Gluing pick-up unit is Computer Vision Recognition device, and Computer Vision Recognition device comprises visual identity sensor, and visual identity sensor is by PLC connection control system; Press-loading apparatus is electronic press-loading apparatus, and electronic press-loading apparatus comprises servomotor 8, line slideway 9, displacement transducer and pressure transducer, and servomotor, displacement transducer, pressure transducer are by PLC connection control system; Pressure monitoring device is by industrial computer connection pressure transducer and displacement transducer, and pressure monitoring device is by PLC connection control system.
As shown in Figure 3, press-fit station and from top to bottom comprise successively servomotor 8, reductor 16, shaft coupling 17, ball-screw 18, line slideway 9, pressure transducer 19, bend pipe positioning floating device 20, grating scale link 21, bend pipe positioning tool 22 and press-fitting tool 23; Gluing comprises locating sleeve 24, angle location 25, floating axle 27, accompany frock 28, floating bushing 29, chopping block 30 with detection station, wherein, is fixed with workpiece 26 in locating sleeve 24.
In the utility model, gluing adopts high precision glue control valve and controller to realize accurate glue amount and controls, and guarantees homogeneity and the accuracy of gluing; Whether gluing detect adopts in Computer Vision Recognition hole gluing; Press-fit and adopt the electronic technology of pressure mounting of having integrated high accuracy displacement sensor and high-precision pressure sensor combination; Pressure monitor adopts and press-fits process detection system, by industrial computer, gathers the data on pressure transducer and displacement transducer, and by software analysis, output pressure-displacement curve figure.
The utility model is not subject to the restriction of above-mentioned embodiment; other any do not deviate from change, the modification done under Spirit Essence of the present utility model and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection domain of the present utility model.

Claims (9)

1. an engine thermostat water pipe automatic press mounting machine, comprise frame, described frame bottom is fixed with platen, it is characterized in that: left side, described platen top is fixed with gluing and detects station, right side, described platen top is fixed with and press-fits station, described gluing is arranged on detection station the below that press-fits station, described gluing comprises glue spreading apparatus and gluing pick-up unit with detection station, describedly press-fit station and comprise press-loading apparatus and pressure monitoring device, described glue spreading apparatus, gluing pick-up unit, press-loading apparatus, pressure monitoring device are by PLC connection control system.
2. automatic press mounting machine as claimed in claim 1, it is characterized in that: described glue spreading apparatus comprises gluing head, glue amount controller, positioning fixture and Rodless cylinder, described positioning fixture is arranged on horizontal mobile device, described horizontal mobile device is fixed on platen, and described gluing head, glue amount controller, Rodless cylinder are by PLC connection control system.
3. automatic press mounting machine as claimed in claim 1 or 2, it is characterized in that: described gluing pick-up unit is that computer vision sets device, described computer vision sets device and comprises visual identity sensor, and described visual identity sensor is by PLC connection control system.
4. automatic press mounting machine as claimed in claim 3, it is characterized in that: described press-loading apparatus is electronic press-loading apparatus, described electronic press-loading apparatus comprises servomotor, line slideway, displacement transducer and pressure transducer, and described servomotor, displacement transducer, pressure transducer are by PLC connection control system.
5. automatic press mounting machine as claimed in claim 4, is characterized in that: described pressure monitoring device is by industrial computer connection pressure transducer and displacement transducer, and described pressure monitoring device is by PLC connection control system.
6. automatic press mounting machine as claimed in claim 5, is characterized in that: described frame is aluminium alloy frame, and described frame edge is provided with safe grating.
7. automatic press mounting machine as claimed in claim 6, is characterized in that: a side of described frame is provided with electric cabinet, and described electric cabinet front end face is provided with touch-screen, and described control system is by the button control zone on connection touch-screen.
8. automatic press mounting machine as claimed in claim 7, is characterized in that: described frame below is provided with support, and the bottom of described support is provided with adjustable elastic footing.
9. automatic press mounting machine as claimed in claim 8, is characterized in that: described support place is provided with electrical control cubicles, and described set-up of control system is in switch board.
CN201320480748.7U 2013-08-06 2013-08-06 Automatic press-mounting machine for water pipe of engine thermostat Expired - Fee Related CN203414772U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320480748.7U CN203414772U (en) 2013-08-06 2013-08-06 Automatic press-mounting machine for water pipe of engine thermostat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320480748.7U CN203414772U (en) 2013-08-06 2013-08-06 Automatic press-mounting machine for water pipe of engine thermostat

Publications (1)

Publication Number Publication Date
CN203414772U true CN203414772U (en) 2014-01-29

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Application Number Title Priority Date Filing Date
CN201320480748.7U Expired - Fee Related CN203414772U (en) 2013-08-06 2013-08-06 Automatic press-mounting machine for water pipe of engine thermostat

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CN (1) CN203414772U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104358954A (en) * 2014-10-13 2015-02-18 金华市春光橡塑软管有限公司 Automatic viscosity-pressure machine for hose coupler
CN117514998A (en) * 2024-01-02 2024-02-06 浙江华朔科技股份有限公司 Water pipe press-fitting device for new energy automobile parts

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104358954A (en) * 2014-10-13 2015-02-18 金华市春光橡塑软管有限公司 Automatic viscosity-pressure machine for hose coupler
WO2016058509A1 (en) * 2014-10-13 2016-04-21 金华市春光橡塑软管有限公司 Soft pipe joint automatic adhesion and pressing machine and adhesion and pressing method therefor
CN104358954B (en) * 2014-10-13 2017-06-06 金华春光橡塑科技股份有限公司 Hose coupling glues press automatically
CN117514998A (en) * 2024-01-02 2024-02-06 浙江华朔科技股份有限公司 Water pipe press-fitting device for new energy automobile parts
CN117514998B (en) * 2024-01-02 2024-05-14 浙江华朔科技股份有限公司 Water pipe press-fitting device for new energy automobile parts

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140129

Termination date: 20180806

CF01 Termination of patent right due to non-payment of annual fee