CN203414083U - Device for detecting missing part with product image - Google Patents
Device for detecting missing part with product image Download PDFInfo
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- CN203414083U CN203414083U CN201320414429.6U CN201320414429U CN203414083U CN 203414083 U CN203414083 U CN 203414083U CN 201320414429 U CN201320414429 U CN 201320414429U CN 203414083 U CN203414083 U CN 203414083U
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- missing part
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
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Abstract
The utility model relates to computer visual and image processing equipment, and in particular to a device for detecting a missing part with a product image. The device comprises a data acquiring device, a data analyzing device, a data output device and a controller, wherein the data acquiring device comprises a camera 1, a manipulator 2 and a stationary fixture 3; the camera 1 is mounted on the manipulator 2 and arranged above the stationary fixture 3; the data analyzing device is a computer host; the data output device is a display screen; interfaces which are suitable for each component are arranged on the controller to allow each component to be connected with logic circuits; the data acquiring device acquires data, and transmits the data to the computer host to be analyzed, and then the computer host sends the result to a displayer to be displayed. In the utility model, the image system is used to substitute manpower to implement product delivery control, so that the efficiency is greatly improved, and the cost of the enterprise is saved. In the meantime, the high-end image system shall bring about higher quality and more market competitiveness for the produced product.
Description
Technical field
The utility model relates to computer vision and image processing equipment, says more specifically a kind of product image missing part pick-up unit.
Background technology
Along with China's expanding economy, the raising of living standards of the people, has proposed harsher requirement to industrial product.Parts machining industry particularly, for example auto parts and components processing, detection level requirement to the parts product quality of producing is more and more higher, and traditional use manual detection is controlled product quality, cannot meet the requirement of modern industry to product quality far away.Detection efficiency is low, and cost of labor constantly raises, and has a strong impact on the production efficiency of production enterprise.
Utility model content
The problem existing in order to overcome Traditional Man testing product, the utility model proposes a kind of product image missing part pick-up unit to overcome the problems referred to above.The utility model is achieved through the following technical solutions:
An image missing part pick-up unit, comprises data collector, data analysis set-up, data output device and controller; Described data collector comprises camera 1, mechanical arm 2 and stationary fixture 3, and described camera 1 is arranged on mechanical arm 2, and is arranged on stationary fixture 3 tops; Described data analysis set-up is a host computer, and described data output device is display screen; On described controller, be provided with the interface adapting with each parts, each parts are linked together by logical circuit; After described data collector image data, result is sent to display after being sent to host computer analysis, display shows result.
Further, described data output device also comprises PLC process controller and warning device, and described PLC process controller is connected with host computer by the interface on controller with warning device, if find substandard product, pass through the alarm of NG signal, and automatically excluded production line by PLC.
Further, described data collector also comprises LED illuminating lamp 4, and described LED illuminating lamp is arranged on the camera lens top of camera 1, and described camera 1 is CCD camera.
Further, described mechanical arm 2 is three-axis structure mechanical arm; Described stationary fixture 3 is sucker; On described mechanical arm 2, be also provided with handle 5.
The beneficial effects of the utility model are: in the situation that manually cannot meeting product monitoring, with image system, replace the artificial product export of implementing to check on, thereby improved greatly efficiency, saved the cost of enterprise.High-end image system will make the product of producing possess higher quality, have more the market competitiveness simultaneously.
Accompanying drawing explanation
Fig. 1 is the utility model one-piece construction schematic diagram.
Embodiment
Below in conjunction with Figure of description, the utility model is described in further details.
Enter shown in Fig. 1, a kind of product image of the utility model missing part pick-up unit, comprises data collector, data analysis set-up, data output device and controller; Described data collector comprises camera 1, mechanical arm 2 and stationary fixture 3, and described camera 1 is arranged on mechanical arm 2, and is arranged on stationary fixture 3 tops; Described data analysis set-up is a host computer, and described data output device is display screen; On described controller, be provided with the interface adapting with each parts, each parts are linked together by logical circuit; After described data collector image data, result is sent to display after being sent to host computer analysis, display shows result.
Data output device also comprises PLC process controller and warning device, described PLC process controller is connected with host computer by the interface on controller with warning device, if discovery substandard product, by the alarm of NG signal, and is excluded production line automatically by PLC.
Described data collector also comprises LED illuminating lamp 4, and described LED illuminating lamp is arranged on the camera lens top of camera 1, and described camera 1 is CCD camera.
Described mechanical arm 2 is three-axis structure mechanical arm; Described stationary fixture 3 is sucker; On described mechanical arm 2, be also provided with handle 5.
During use, after product is fixed on fixture, data acquisition (taking pictures) is carried out in the product top that mechanical arm drives CCD camera to move to (comprising LED illuminating lamp) appointment, controller carries out analysis and the contrast of data, after obtaining a result, send to PLC, PLC receives signal and sends instructions and shows the result checking, display shows the state of product.
Claims (4)
1. a product image missing part pick-up unit, is characterized in that: comprise data collector, data analysis set-up, data output device and controller;
Described data collector comprises camera (1), mechanical arm (2) and stationary fixture (3), and it is upper that described camera (1) is arranged on mechanical arm (2), and is arranged on stationary fixture (3) top;
Described data analysis set-up is a host computer, and described data output device is display screen;
On described controller, be provided with the interface adapting with each parts, each parts are linked together by logical circuit;
After described data collector image data, result is sent to display after being sent to host computer analysis, display shows result.
2. a kind of product image missing part pick-up unit as claimed in claim 1, it is characterized in that: described data output device also comprises PLC process controller and warning device, described PLC process controller is connected with host computer by the interface on controller with warning device, if discovery substandard product, pass through the alarm of NG signal, and automatically excluded production line by PLC.
3. a kind of product image missing part pick-up unit as claimed in claim 1, it is characterized in that: described data collector also comprises LED illuminating lamp (4), described LED illuminating lamp is arranged on the camera lens top of camera (1), and described camera (1) is CCD camera.
4. a kind of product image missing part pick-up unit as claimed in claim 1, is characterized in that: described mechanical arm (2) is three-axis structure mechanical arm; Described stationary fixture (3) is sucker; On described mechanical arm (2), be also provided with handle (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320414429.6U CN203414083U (en) | 2013-07-12 | 2013-07-12 | Device for detecting missing part with product image |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320414429.6U CN203414083U (en) | 2013-07-12 | 2013-07-12 | Device for detecting missing part with product image |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203414083U true CN203414083U (en) | 2014-01-29 |
Family
ID=49976967
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320414429.6U Expired - Fee Related CN203414083U (en) | 2013-07-12 | 2013-07-12 | Device for detecting missing part with product image |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203414083U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104965181A (en) * | 2015-07-09 | 2015-10-07 | 儒拉玛特自动化技术（合肥）有限公司 | Automobile lamp LED light detection mechanism based on photosensitive sensors |
| CN106053473A (en) * | 2016-05-16 | 2016-10-26 | 深圳市思普泰克科技有限公司 | Device and method utilizing mechanical arm to carry out visual positioning detection |
-
2013
- 2013-07-12 CN CN201320414429.6U patent/CN203414083U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104965181A (en) * | 2015-07-09 | 2015-10-07 | 儒拉玛特自动化技术（合肥）有限公司 | Automobile lamp LED light detection mechanism based on photosensitive sensors |
| CN106053473A (en) * | 2016-05-16 | 2016-10-26 | 深圳市思普泰克科技有限公司 | Device and method utilizing mechanical arm to carry out visual positioning detection |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140129 Termination date: 20190712 |