A kind of New Cycle vacuum desiccator
Technical field
The utility model relates to the technical field of vacuum dryer, a kind of vacuum dryer that can recycle of containing more water smoke or steam in vacuum system material handling of being widely used in specifically, especially for some dry vacuum pumps, for example screw-type vacuum pump, Roots vaccum pump, rotary-vane vaccum pump, slide valve pump and scroll vacuum pump play dehydration when processing sour corrosion gas and have the processing medium of more steam, thereby more effectively avoid corrosion and the emulsification of lubricating oils of vavuum pump, and gas clean-up.Be particularly related to the mechanical connecting structure of its vacuum desiccator.
Background technology
Documents, application number: CN201210138962.4, the applying date: 2012.05.04, patentee: Zhejiang Chengxin Pharm&Chem Euipment Co.,Ltd, this case discloses a kind of " vacuum drier ", it comprises frame, that can rotate is located in frame and the tank body of material to be dried is housed, be sheathed on the chuck in tank body outside, be located at the filter in tank body, and the vacuum-pumping tube being connected with filter and outside air-extractor respectively, between described chuck and the lateral surface of tank body, be formed with the heat tunnel of annular and logical heat medium, it is characterized in that, described vacuum drier also comprises the blow-back pipe that is connected with filter and leads to inert gas.
Along with the development of dry vacuum equipment, in the vacuum application of chemical industry, pharmaceutical field, more and more adopt dry vacuum equipment to substitute liquid rotary pump and form vacuum application system.This be because dry vacuum equipment be utilize the gap of impeller or screw rod control backflowing of air-flow realize vacuum and and capacity realize the compression of gas.And liquid rotary pump is to adopt water ring to seal and Compressed Gas, so dry vacuum pump is compared liquid rotary pump, to have energy consumption low, the huge advantage of non-secondary pollution.
But dry vacuum pump utilizes clearance control vacuum, very high to the finishing requirements of parts, need to select the material of thermal stress minimum simultaneously, can not select stainless steel as component materials, so dry vacuum pump is being processed sour gas or is being contained water smoke and during the material of steam, cannot avoid being corroded, cause service life of equipment to shorten.Although existing a lot of producer carries out coating in metal surface, play one deck protective effect.But the plating process of high technology content is expensive owing to adopting, and the major hidden danger that still exists coating to come off, thereby cause the breaking-up of pumping equipment.And adopt common plating process, not only do not have the effect of protection, and can aggravate the corrosion rate of equipment.
Existing corrosion mainly be take the corrosion of electrochemistry intermediate ion as main, that is to say for most corrosive gas cast iron corrosion of metal is had to a necessary condition, the water that needs exactly free state, the water that makes sour gas be dissolved in free state is attached in metallic walls, thereby electrochemical corrosion phenomenon occurs.So the water of the free states such as reduction or Transformatin water mist of gas, steam is to solve the most effective that most of sour gas corrodes vacuum equipment, is also safest means.
Remove the water of the free states such as water smoke, steam for some vavuum pumps, be especially the non-water of free state of can avoiding without oily sliding vane rotary pump and slide valve pump to emulsification of lubricating oils, further gas clean-up.
On market, existing drying equipment mainly contains two kinds of chemisorbed and physical absorptions, chemisorbed is not suitable for for the vacuum application of chemical industry, pharmaceutical industry very much, thereby be difficult to determine that whether the gas of this treatment media jeopardize the safety of device or system with chemosorbent generation chemical reaction.Adopt physical absorption to exist when adsorbent is saturated, must change adsorbent and could continue to guarantee vacuum system safe operation.A kind of physical absorption Minton dryer that can recycle of utility model is guaranteeing that dry vacuum device is very urgent and important at chemical industry, pharmaceutical industry safe and reliable operation.
Utility model content
The purpose of this utility model is to provide a kind of New Cycle vacuum desiccator, it adopts and can be placed in chuck drying by independent dismountable drier wire chamber, in normal sorption process, reduce the water smoke for the treatment of media gas and the free state water of steam, in desorption process, under vacuum environment, utilize Steam Heating drying chamber to make adsorbent dehydration, thereby realize drying chamber, can recycle.
To achieve these goals, the technical solution of the utility model is: a kind of New Cycle vacuum desiccator, it comprises vacuum drying cylinder, it is characterized in that: in described vacuum drying cylinder, be provided with inside and outside double-layer vacuum drier wire netting, this vacuum drying agent wire netting is cylindric, the vacuum drying agent wire netting of ectonexine is socket shape, the barrel punishment of vacuum drying agent wire netting is furnished with some vacuum drying agent wire netting rinforcement bars, vacuum drying cylinder inwall place forms vacuum drying cylinder steam jacket, vacuum drying cylinder steam jacket outer wall is close to outer field vacuum drying agent wire netting, between ectonexine vacuum drying agent wire netting, form drier and fill chamber, one end of vacuum drying cylinder is provided with vacuum desiccator flange, vacuum drying agent wire netting one end is provided with vacuum drying agent wire netting gland, vacuum desiccator flange is provided with vacuum suction inlet, the vacuum drying cylinder other end is provided with vacuum outlet, the outer wall place of vacuum drying cylinder is respectively equipped with steam inlet and steam condensate outlet, steam inlet and steam condensate outlet all with vacuum drying cylinder steam jacket UNICOM.
The utility model discloses a kind of New Cycle vacuum desiccator, equipment is comprised of parts such as vacuum drying cylinder, vacuum drying flange, vacuum drying agent wire netting, vacuum drying agent wire netting rinforcement bar, vacuum drying agent wire netting gland, vacuum drying flange sealing ring and corresponding bolt and pads.Wherein vacuum drying agent wire netting and vacuum drying agent wire netting rinforcement bar have formed an independently drier chamber, fill the drier of the physical absorption of special stable performance, because this drier chamber is independently, when changing drier, do not need to remove vacuum drying cylinder and be connected with the pipeline between vacuum system, avoid repeating to install the hidden danger of the vacuum system leakage that may cause.Vacuum drying agent wire netting has the rinforcement bar of six vacuum drying agent wire nettings, and the hot strength of not only having reinforced wire netting has also guaranteed circular state simultaneously, makes being more evenly distributed of air-flow and adsorbent.The front and back section of rinforcement bar has projection, can be fixed on very easily in vacuum drying cylinder and vacuum drying wire netting gland, has avoided rocking under entraining air stream turbulence.
The art of this patent is different from prior art and is, the drying chamber that may have on market only plays adsorbent and fills, the effect of absorption water smoke and steam, do not possess the desorb dehydration after saturated to adsorbent, do not possess independently drier and fill chamber, can realize the excellent function of convenient disassembly simultaneously yet.
Accompanying drawing explanation
Fig. 1 is circulating vacuum dryer configuration schematic diagram.
Fig. 2 is circulating vacuum drier stereogram.
Fig. 3 is vacuum drying cylinder structural representation.
Fig. 4 is vacuum drying cylinder stereogram.
Fig. 5 is that drier is filled cavity configuration schematic diagram.
Fig. 6 is that drier is filled chamber sectional view.
Fig. 7 is vacuum drying agent wire netting gland structure schematic diagram.
Fig. 8 is vacuum desiccator flange arrangement schematic diagram.
The specific embodiment
With reference to the accompanying drawings, the utility model is further described.
Following examples can make those skilled in the art more clearly understand and how put into practice the utility model.Although should be appreciated that in conjunction with its preferred specific embodiments and described the utility model, these embodiments are intended setting forth, rather than limit scope of the present utility model.
The utility model is a kind of New Cycle vacuum desiccator, it comprises vacuum drying cylinder 1, it is different from prior art and is: in described vacuum drying cylinder 1, be provided with inside and outside double-layer vacuum drier wire netting 2, this vacuum drying agent wire netting 2 is cylindric, the vacuum drying agent wire netting of ectonexine is socket shape, the interior formation vacuum desiccator bore passages 14 of vacuum drying agent wire netting 2 of tubular, this vacuum desiccator bore passages 14 runs through whole vacuum drying cylinder 1, the barrel punishment of vacuum drying agent wire netting 2 is furnished with some vacuum drying agent wire netting rinforcement bars 3, vacuum drying cylinder 1 inwall place forms vacuum drying cylinder steam jacket 4, vacuum drying cylinder steam jacket outer wall is close to outer field vacuum drying agent wire netting, between ectonexine vacuum drying agent wire netting, form drier and fill chamber 5, described drier is filled in chamber 5 and is filled with adsorbent, adsorbent is dry silica gel.One end of vacuum drying cylinder 1 is provided with vacuum desiccator flange 6, between described vacuum desiccator flange 6 and the end face of vacuum drying cylinder 1 one end, is provided with flange seal ring 12.Vacuum drying agent wire netting 2 one end are provided with vacuum drying agent wire netting gland 7, vacuum desiccator flange 6 places are provided with vacuum suction inlet 8, vacuum drying cylinder 1 other end is provided with vacuum outlet 9, the outer wall place of vacuum drying cylinder 1 is respectively equipped with steam inlet 10 and steam condensate outlet 11, steam inlet 10 and steam condensate outlet 11 all with vacuum drying cylinder steam jacket 4 UNICOMs.
In the specific implementation, vacuum drying is filled chamber and is comprised of vacuum drying agent wire netting and metal drier wire netting rinforcement bar, forms an independently detachable equipment in vacuum drying cylinder, facilitates regular maintenance.
In the specific implementation, described vacuum drying cylinder 1 top is provided with steam inlet 10, vacuum drying cylinder 1 bottom is provided with steam condensate outlet 11, steam inlet 10 and steam condensate outlet 11 all with vacuum drying cylinder steam jacket 4 UNICOMs, the cross section of this vacuum drying cylinder steam jacket 4 is in the form of a ring.
In the specific implementation, vacuum suction inlet is arranged at vacuum drying flange place, and vacuum drying drum flange is equipped with seal groove 15 and sealing ring, has guaranteed the sealing of drying, no matter in normal sorption process or desorption process, can guarantee high vacuum.This vacuum drying flange is realized and being fixedly connected with of vacuum drying cylinder by fastening bolt 13 and pad.Said structure not only plays the effect of sealing, more can be flexibly fixedly drier fill the metal net device in chamber, be convenient to dismounting and change.
In the specific implementation, the two ends of described vacuum drying cylinder steam jacket 4 are all closed.Vacuum drying cylinder adopts the version of chuck, when the adsorbent in being loaded in absorbent cavity reaches capacity state, can utilize high-temperature steam to be passed in chuck heats drying inner chamber, under vacuum environment, make the saturation water in adsorbent be desorbed out, repeat to obtain new adsorption capacity.
In the specific implementation, described vacuum outlet 9 is at the eccentric position of end face of flange, and having guaranteed to cross flow medium can fully contact with adsorbent, has improved adsorbent the water of the free state in medium is carried out to maximized absorption.
In the specific implementation, described vacuum drying agent wire netting rinforcement bar 3 is along vacuum drying agent wire netting 2 cross direction profiles, the equidistant annular spread of each vacuum drying agent wire netting rinforcement bar 3 is on vacuum drying agent wire netting 2 surfaces, and vacuum drying agent wire netting 2 surface distributed have 6 vacuum drying agent wire netting rinforcement bars 3.
In the specific implementation, the mesh diameter of described vacuum drying agent wire netting 2 is 1.5mm-4.5 mm.
When the normal operation of system equipment or stoppage in transit, utilize the adsorbent loading in vacuum drying agent wire netting to be dried the gas in suction inlet or closed system, remove water smoke and steam in gas component, keep whole system equipment in dry environment.When the water absorption rate of adsorbent reaches critical value, import steam in the steam jacket of vacuum desiccator simultaneously, continue vacuum drying cylinder to heat, the interior cavity temperature making reaches the temperature of adsorbent dehydration, thereby realizes recycling of adsorbent.In actual use, adsorbent is filled in an independent vacuum drier wire netting, not directly be filled in drying, the enforcement of this scheme makes in maintenance work from now on, needn't dismantle the connected pipeline of vacuum drying cylinder and system or remove to empty the adsorbent in vacuum drying cylinder, only need to open vacuum drying flange, pull out vacuum drying agent wire netting, save greatly time and the manpower changed.In chuck, pass into steam simultaneously, reach the temperature of appointment, make adsorbent can in drying chamber, carry out desorb under saturation state, remove moisture.Make this drying chamber really realize the function recycling.
Control operation flow process is as follows:
When pressing ESD80S start button.The ESD80S of control panel " maintenance run indicator shows " lights, dry pump ESD80S keeps closing, and opens solenoid valve SOV-5, passes into compressed air, magnetic valve SOV-1 opens (being that pneumatic angle pedestal valve AV-1 opens), and magnetic valve SOV-3(is pneumatic angle pedestal valve AV-3 simultaneously) open.Move after 8 minutes, magnetic valve SOV-1 closes (being that pneumatic angle pedestal valve AV-1 closes).The dry pump startup of ESD80S, shut electromagnetic valve SOV-5.After reaching 100pa, electro connecting pressure gauge PS-1 moves after 12 minutes shut electromagnetic valve SOV-3 (being that pneumatic angle pedestal valve AV-3 closes).After time delay 5 seconds, magnetic valve SOV-1 opens (being that pneumatic angle pedestal valve AV-1 opens).Simultaneously the ESD80S of control panel " can run indicator show " lights.ESD80S " maintenance run indicator shows " extinguishes.
When pressing ESD40 start button.The ESD40 of control panel " maintenance run indicator shows " lights, dry pump ESD40 keeps closing, and opens solenoid valve SOV-6, passes into compressed air, magnetic valve SOV-2 opens (being that pneumatic angle pedestal valve AV-2 opens), and magnetic valve SOV-4(is pneumatic angle pedestal valve AV-4 simultaneously) open.Move after 8 minutes, magnetic valve SOV-2 closes (being that pneumatic angle pedestal valve AV-2 closes).The dry pump startup of ESD40, shut electromagnetic valve SOV-6.After reaching 100pa, electro connecting pressure gauge PS-2 moves after 12 minutes shut electromagnetic valve SOV-4 (being that pneumatic angle pedestal valve AV-4 closes).After time delay 5 seconds, magnetic valve SOV-2 opens (being that pneumatic angle pedestal valve AV-2 opens).Simultaneously the ESD40 of control panel " can run indicator show " lights.ESD40 " maintenance run indicator shows " extinguishes.
When pressing ESD80S X button.The ESD80S of control panel " maintenance run indicator shows " lights, simultaneously the ESD80S of control panel " can run indicator show " extinguishes, shut electromagnetic valve SOV-1 (being that pneumatic angle pedestal valve AV-1 closes), opens solenoid valve valve SOV-5 and magnetic valve SOV-3(open pneumatic angle pedestal valve AV-3), after electro connecting pressure gauge PS-1 reaches 100pa, move after 30 minutes, shut electromagnetic valve SOV-3(closes pneumatic angle pedestal valve AV-3) and magnetic valve SOV-5.The dry pump of stoppage in transit ESD80S.SOV-7 magnetic valve is opened, and moves after 5 minutes, and magnetic valve SOV-7 closes.The ESD80S of control panel " maintenance run indicator shows " extinguishes.
When pressing ESD40 X button.The ESD40 of control panel " maintenance run indicator shows " lights, simultaneously the ESD40 of control panel " can run indicator show " extinguishes, shut electromagnetic valve SOV-2 (being that pneumatic angle pedestal valve AV-2 closes), opens solenoid valve valve SOV-6 and magnetic valve SOV-4(open pneumatic angle pedestal valve AV-4), after electro connecting pressure gauge PS-2 reaches 100pa, move after 30 minutes, shut electromagnetic valve SOV-4(closes pneumatic angle pedestal valve AV-4) and magnetic valve SOV-6.The dry pump of stoppage in transit ESD40.SOV-8 magnetic valve is opened, and moves after 5 minutes, and magnetic valve SOV-8 closes.The ESD40 of control panel " maintenance run indicator shows " extinguishes.
Above content is in conjunction with concrete preferred embodiment further detailed description of the utility model, can not assert that the concrete enforcement of the utility model is confined to above-mentioned these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.