CN203407462U - Weighing type single-drum tea rolling machine - Google Patents
Weighing type single-drum tea rolling machine Download PDFInfo
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- CN203407462U CN203407462U CN201320234404.8U CN201320234404U CN203407462U CN 203407462 U CN203407462 U CN 203407462U CN 201320234404 U CN201320234404 U CN 201320234404U CN 203407462 U CN203407462 U CN 203407462U
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Abstract
The utility model relates to a weighing type single-drum tea rolling machine which structurally comprises a weighing mechanism and a rolling mechanism, wherein the rolling mechanism and the weighing mechanism are fixed onto a tray; the tray is supported onto a machine base through a surface bearing; the rolling mechanism adopts a material loading device to load the material; the material loading device is supported by a fixing frame, and is arranged at the material loading position above the tray; the weighing mechanism comprises a tea feeding funnel, a convey drum, a tea weighing disc, a weighing balancing device, and a weighing control device. The weighing type single-drum tea rolling machine has the advantages of high processing efficiency and low equipment cost; the processing quality is guaranteed; the weighing type device is adopted, so that the tea can be input and rolled quantitatively.
Description
Technical field
The utility model relates to a kind of machine for processing tea, is specifically related to a kind of weighing type monotubular tea twisting machine.
Background technology
Kneading is the important manufacturing procedure of tea making process.The object of kneading is to make to process leaf roll slivering, is beneficial to dry forming; Destroy tealeaves cell simultaneously, rub tea delivery juice, and tea juice is adsorbed in tealeaves surface, make the tea flavour that brews strong mellow.Therefore, kneading is the master operation that brings up tealeaves type quality, is also the key link of establishing the tealeaves degree of resistance to bubble.Although the tea rolling quality that current kneading machine provides is better, kneads the technical ability that quality too relies on operator, cause the tea quality of same batch there are differences, and knead general unit work, need artificial loading and unloading, rub mute the treating of efficiency of tea and improve.
The operation principle of existing tea twisting machine is basic identical, its frame for movement by rub barrel, triangle-frame, kneading disk, transmission device and crank up mechanism, rub the compositions such as lid, pressing mechanism.Wherein, kneading disk is a disk that centre is recessed, and its upper surface is equipped with rib bone, and central authorities have tea outlet.Crank up mechanism is connected by bearing and kneading disk, and crank up mechanism is comprised of three cranks.Triangle-frame be seated in kneading disk directly over, be a triangle hollow frame, by three connecting rods and an annulus, formed, three connecting rods are connected with three cranks of crank up mechanism respectively by hinge.Rub barrel is a metallic cylinder that there is no the end and lid, and the middle part of its excircle is fixed on the inwall of triangle-frame.Rubbing lid is a disk that size is slightly less than diameter of twisting barrel, and blanking lid is positioned at the below of kneading disk central authorities.Driving crank slew gear, rub barrel is made circular translational under the drive of three connecting rods on kneading disk upper horizontal face.Tealeaves moves by rub barrel and the acting in conjunction of rib bone upset in rub barrel, is repeatedly stirred, rubs, rolls up pressure, thereby rubs tight bar rope, rub broken cell, and extruding part tea juice, reaches the object of kneading.Knead in process, rub upper and lower float of lid and controlled by spring, adjust pressure and by the motion of screw mandrel and nut, control the ascending, descending of rubbing lid and realize.Tealeaves drops into wherein from the top of rub barrel, kneads complete tealeaves from the central tea outlet leafing of kneading disk.
Existing tea twisting machine, in structure and performance, mainly there is following problem: first to knead quality unstable, existing tea twisting machine is thrown leaf without metering device, knead without time set, pressure process and loose pressure process required time, pressure are without Electromechanical Control, by manual operation, randomness is very large, though be that each is variant to knead quality, causes into the quality of sampling tea uneven with batch water-removing leaves; The second efficiency is not high, and the feeding process of existing tea twisting machine, the pressurization of kneading process and pine pressure, blanking process, must be by manual operations all without automation equipment, and efficiency is lower; In addition, existing tea twisting machine is intermittent duty, and the time of kneading is long, and difficult and other operation one is coordinated beat, is not suitable for linking production line.
Utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art part, and a kind of weighing type monotubular tea twisting machine is provided, and this tea twisting machine is simple in structure, and steady quality, the operating efficiency of kneading tealeaves are high, and can weigh the quality of tealeaves.
For achieving the above object, the technical solution used in the present invention is: a kind of weighing type monotubular tea twisting machine, its structure comprises weighing mechanism and kneading mechanism: described kneading mechanism and weighing mechanism are fixed on pallet, and pallet is supported on by plane bearing can be around self central rotation on support.Kneading mechanism carries out material loading with loader; Loader is supported by fixed support, is positioned at the material loading position of pallet top.
Described weighing mechanism comprises tealeaves loading hopper, conveying cylinder, tea-leaf weighing dish, weighs bascule and Weighing control device.
The structure of described kneading mechanism is: kneading disk and pallet rigid attachment, kneading disk central authorities have tea outlet, framework be positioned at kneading disk directly over, can be a triangle hollow frame, framework is comprised of first connecting rod, second connecting rod, third connecting rod and annulus, rub barrel is a metallic cylinder that there is no the end and lid, and the middle part of its excircle is fixed on the inwall of annulus.Crank up mechanism is comprised of the first crank, the second crank and the 3rd crank, is connected respectively by bearing and kneading disk, and first connecting rod, second connecting rod, third connecting rod are connected by bearing and the first crank, the second crank, the 3rd crank respectively.
Further, described rub barrel, rub lid, kneading disk and be positioned at kneading disk upper surface rib bone shape and arrange the corresponding parameter all adopt kneading machine ministry standard.The diameter of rub barrel can be by existing kneading machine diameter series, and the aspect ratio external diameter of rub barrel is low 15 centimetres, by materials processings such as aluminium sheet or copper coins, is formed.Kneading disk is a disk that centre is recessed, and its upper surface is equipped with rib bone, and kneading disk is cylinder iron cast, upper berth aluminium sheet, plank or copper coin, outer rib bone radius of curvature is 250---270mm, and the reference diameter of rib bone is 520---580mm, the cross-sectional area of rib bone is half-sinusoid shape.
The beneficial effects of the utility model: a kind of weighing type monotubular tea twisting machine the utility model proposes, its working (machining) efficiency is high, and equipment cost is cheap; Crudy ensures to some extent, by piston rod movement and the air pressure size of control cylinder, realizes required time of pressure process in kneading and loose pressure process, the control of pressure; Being easy to realize serialization produces.And the utility model employing installation weighing type device, can quantitatively tealeaves be thrown in and be kneaded.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
As shown in Figure 1, a kind of weighing type monotubular tea twisting machine, its structure comprises kneading mechanism and weighs structure: described kneading mechanism and weighing mechanism are fixed on pallet 400, and pallet 400 is supported on by plane bearing 350 can be around self central rotation on support 300.Kneading mechanism carries out material loading with loader 310; Loader 310 is supported by fixed support, is positioned at the material loading position of pallet 400 tops; Described weighing mechanism comprises tealeaves loading hopper 700, conveying cylinder 701, tea-leaf weighing dish 702, weighs bascule 703 and Weighing control device 704.
Further, as shown in Figure 1, described kneading mechanism, before material loading, must make its rub barrel arrive upper material level, and then, water-removing leaves drops in the rub barrel of this kneading mechanism from loader 310.Kneading mechanism all carries out blanking in same position, kneading mechanism in blanking position, its tea outlet 540 be positioned at belt transmission system directly over, during blanking, kneading machine is via the through hole 450 on tea outlet and pallet 400, enter belt transmission system, by belt transmission system, deliver to weighing mechanism.
Further, as shown in Figure 1, described rub barrel 500, rub cover 510, kneading disk 520 and be positioned at kneading disk 520 upper surfaces rib bone shape and arrange the corresponding parameter that all adopts kneading machine ministry standard.The diameter of rub barrel 500 can be by existing kneading machine diameter series, and the aspect ratio external diameter of rub barrel 500 is low 15 centimetres, by materials processings such as aluminium sheet or copper coins, is formed.Kneading disk 520 is the disks that centre is recessed, and its upper surface is equipped with rib bone, and kneading disk 520 is cylinder iron cast, upper berth aluminium sheet, plank or copper coin, outer rib bone radius of curvature is 250---270mm, and the reference diameter of rib bone is 520---580mm, the cross-sectional area of rib bone is half-sinusoid shape.
As shown in Figure 1, the structure of described kneading mechanism is: kneading disk 520 and pallet 400 rigid attachment, kneading disk 520 central authorities have tea outlet 540.Framework 550 be positioned at kneading disk 520 directly over, can be a triangle hollow frame, framework 550 is comprised of first connecting rod 552, second connecting rod 554, third connecting rod 556 and annulus 555, and rub barrel 500 is a metallic cylinder that there is no the end and lid, and the middle part of its excircle is fixed on the inwall of annulus 555.Crank up mechanism is comprised of the first crank 131, the second crank 133 and the 3rd crank 135, by bearing and kneading disk 520, be connected respectively, first connecting rod 552, second connecting rod 554, third connecting rod 556 are connected by bearing and the first crank 131, the second crank 133, the 3rd crank 135 respectively.
Further, described driving the first crank 131, rub barrel 500, under the drive of first connecting rod 552, second connecting rod 554, third connecting rod 556, is made circular translational on kneading disk 520 upper horizontal faces.Rub cover 510 be a size than the slightly little disk of rub barrel 500 diameters, rub barrel 500 is carried out to certain sealing, and can pressurize to the tealeaves in kneading and pine is pressed.Blanking lid 530 is positioned at the below of kneading disk 520 central authorities, by hinge and the kneading disk 520 being fixed on kneading disk 520, is connected, and opening of tea outlet 590 controlled.First piston bar one end 611 of the first cylinder 610 connects with blanking lid 530 by hinge, and the other end connects with the 3rd support bar 615 by hinge, and the 3rd support bar 615 is connected with kneading disk 520.
Further, the first described cylinder 610 can be used for realizing the opening and closing of blanking lid 530.The second cylinder 620 is covered 510 and connects with rubbing by the second piston rod 625, for realizing, rub rising and the decline of covering 510, the cylinder body of the second cylinder 620, the 5th gear 636 and the 4th connecting rod 623 rigid attachment, the cylinder body of the 3rd cylinder 630, the first support bar 631, the second support bar 632 and triangle-frame 550 rigid attachment.
Further, the 3rd described cylinder 630 is supported on triangle-frame 550.Between the 5th gear 636 and the second support bar 632, by bearing, be connected, can be around the motion for the relative rotation of the second support bar 632.The drive unit that drives rub barrel 500 to make circular translational on horizontal plane is: the first motor 100 passes through by the first worm couple 111, the first sprocket wheel 112, the second sprocket wheel 114, the first chain 113, the first gear 115, the second gear 116, knead the first driving-chain that axle 121, centre wheel 122, planetary gear 123, the 3rd sprocket wheel 124, the 4th sprocket wheel 126 and the second chain 125 form and drive the first crank 131 to rotate, and then drive rub barrel 500 to make circular translational.
Claims (2)
1. a weighing type monotubular tea twisting machine, its primary structure comprises weighing mechanism and kneading mechanism, described kneading mechanism and weighing mechanism are fixed on pallet, pallet is supported on by plane bearing can be around self central rotation on support, kneading mechanism carries out material loading with loader, described loader is supported by fixed support, is positioned at the material loading position of pallet top, and described weighing mechanism comprises tealeaves loading hopper, conveying cylinder, tea-leaf weighing dish, weigh bascule, and Weighing control device, the structure of described kneading mechanism is: kneading disk and pallet rigid attachment, kneading disk central authorities have tea outlet, framework be positioned at kneading disk directly over, framework is by first connecting rod, second connecting rod, third connecting rod and annulus form, and rub barrel is a metallic cylinder that there is no the end and lid, and the middle part of its excircle is fixed on the inwall Shang， crank up mechanism of annulus by the first crank, the second crank and the 3rd crank form, by bearing and kneading disk, be connected respectively, and first connecting rod, second connecting rod, third connecting rod is respectively by bearing and the first crank, the second crank, the 3rd crank is connected.
2. a kind of weighing type monotubular tea twisting machine according to claim 1, it is characterized in that: rub barrel, rub lid, kneading disk and be positioned at kneading disk upper surface rib bone shape and arrange the corresponding parameter all adopt kneading machine ministry standard, the diameter of rub barrel can be by existing kneading machine diameter series, the aspect ratio external diameter of rub barrel is low 15 centimetres, by materials processings such as aluminium sheet or copper coins, formed, kneading disk is a disk that centre is recessed, its upper surface is equipped with rib bone, kneading disk is cylinder iron cast, upper berth aluminium sheet, plank or copper coin, outer rib bone radius of curvature is 250---270mm, the reference diameter of rib bone is 520---580mm, the cross-sectional area of rib bone is half-sinusoid shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320234404.8U CN203407462U (en) | 2013-05-03 | 2013-05-03 | Weighing type single-drum tea rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320234404.8U CN203407462U (en) | 2013-05-03 | 2013-05-03 | Weighing type single-drum tea rolling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203407462U true CN203407462U (en) | 2014-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320234404.8U Expired - Fee Related CN203407462U (en) | 2013-05-03 | 2013-05-03 | Weighing type single-drum tea rolling machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104186718A (en) * | 2014-07-30 | 2014-12-10 | 南宁市创宇茶叶机械有限公司 | Automatic discharging device of rolling machine |
| CN108402216A (en) * | 2018-05-18 | 2018-08-17 | 正安县瑞缘茶业有限公司 | Green tea rolled equipment |
-
2013
- 2013-05-03 CN CN201320234404.8U patent/CN203407462U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104186718A (en) * | 2014-07-30 | 2014-12-10 | 南宁市创宇茶叶机械有限公司 | Automatic discharging device of rolling machine |
| CN108402216A (en) * | 2018-05-18 | 2018-08-17 | 正安县瑞缘茶业有限公司 | Green tea rolled equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140129 Termination date: 20140503 |