CN203401221U - Welding device for fast positioning of electric EGR valve - Google Patents

Welding device for fast positioning of electric EGR valve Download PDF

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Publication number
CN203401221U
CN203401221U CN201320478561.3U CN201320478561U CN203401221U CN 203401221 U CN203401221 U CN 203401221U CN 201320478561 U CN201320478561 U CN 201320478561U CN 203401221 U CN203401221 U CN 203401221U
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CN
China
Prior art keywords
egr valve
electric egr
base plate
positioning
sliding shoe
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Withdrawn - After Issue
Application number
CN201320478561.3U
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Chinese (zh)
Inventor
郭晓斌
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Wuxi Longsheng Technology Co Ltd
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Wuxi Longsheng Technology Co Ltd
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Priority to CN201320478561.3U priority Critical patent/CN203401221U/en
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Publication of CN203401221U publication Critical patent/CN203401221U/en
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Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model discloses a welding device for fast positioning of an electric EGR valve. The welding device comprises a laser-beam welding machine and a positioning tool. The positioning tool comprises a base plate. A side plate is arranged on the left side of the upper end face of the base plate, a positioning seat is mounted at the top end of the side plate, and a groove used for positioning a sliding block in the electric EGR valve to be welded is formed in one end, far away from the side plate, of the positioning seat. Two guide rails which are parallel with each other are arranged on the right side of the upper end face of the base plate, the guide rails are matched with sliding blocks in a sliding mode, the sliding blocks are vertically provided with assembling plates which are vertical upwards and used for mounting a cylinder, and the sliding blocks are positioned in a U-shaped groove in the center of the base plate through locking screw rods. The central axis of a pressure head of the cylinder overlaps the central axis of the groove of the positioning seat. The welding device for fast positioning of the electric EGR valve is simple in structure, convenient to use, accurate in positioning and high in universality, on the basis that a common laser-beam welding machine is adopted, the sliding block of the welded electric EGR valve is directly used as the positioning reference, welding positional deviation caused by inconsistent clamping of each valve body is eliminated, and welding efficiency is improved.

Description

For locating fast the welder of electric EGR valve
Technical field
The present invention relates to the frock clamp in plant equipment field, particularly a kind of welder that can fast positioning clamping.
Background technology
Electric EGR valve is a kind of electromechanical integrated product that is used for controlling the amount of exhaust gas recirculation that feeds back to gas handling system on engine that is arranged on, and it has controls the advantages such as accurate, the response time is fast.In electric EGR valve, the welding quality of slide block and center-pole directly affects the reliability of valve body performance and the uniformity of stroke.Traditional frock for slide block and the clamping of center-pole location is all to using valve body as positioning datum, the position of coming coarse localization slide block and center-pole to weld by fixed valve body, regulate again the focusing of bonding machine, the initial starting point adapting with program is set, weld.Location, this kind of welding tooling welding position is coarse, and each valve needs to readjust the focusing of bonding machine, at the bottom of production efficiency, welding uniformity is poor, and welding quality can not be guaranteed, and different types of electric EGR valve, all need different positioning tools, production cost is higher.
Summary of the invention
The technical problem that the present invention solves is to provide a kind of simple in structure, highly versatile, quick, the easy to operate location of registration clamps welder.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
For locating fast the welder of electric EGR valve, comprise laser-beam welding machine and positioning tool, described positioning tool comprises base plate, the left vertical of base plate upper surface is provided with side plate straight up, the top of side plate is provided with the positioning seat that parallel base plate arranges, and positioning seat is provided with for locating the groove of electric EGR valve slide block to be welded away from one end of side plate; The right side of described base plate upper surface is provided with two guide rails that are parallel to each other, on guide rail, be sliding combined with sliding shoe, on sliding shoe, be vertically installed with straight up for the buck plate of cylinder is installed, sliding shoe is positioned in the U-shaped groove at base plate center by tie down screw; The central axes of the central axis of described cylinder pressure head and positioning seat groove.
Improvement of the present invention is: described two corresponding inner sides of guide rail are set to the centroclinal inclined-plane of base plate, and the lower surface of sliding shoe is equipped mutually with the inclined-plane of two guide rails.
Improvement of the present invention is: on the upper surface of described sliding shoe, be provided with the handle moving left and right along guide rail for promoting sliding shoe.
Improvement of the present invention is: groove the inner of described positioning seat is provided with for holding out against the back-up block of electric EGR valve slide block to be welded.
Improvement of the present invention is: the hand of the cylinder on described buck plate is pulled on the lateral wall that valve is arranged on side plate.
Improvement of the present invention is: the center of described cylinder pressure head is provided with circular blind hole, in circular blind hole, is fitted with silicagel pad.
Improvement of the present invention is: between described side plate and base plate, by left reinforcement, be fixedly connected with; Between sliding shoe and buck plate, by right reinforcement, be fixedly connected with.
Owing to having adopted above technical scheme, the invention technological progress is:
The present invention is simple in structure, easy to use, registration, versatility are high.Utilizing on the basis of common laser bonding machine, directly using the slide block of soldered electric EGR valve as positioning datum, eliminating inconsistent the produced welding position deviation of each valve body clamping.Utilize cylinder clamping center-pole and slide block, eliminated the gap between slide block die cavity section and center-pole section, guaranteed the uniformity of valve body stroke in batch production, improved the performance of valve body.In addition, in the time need to welding the valve body of different size model, only need unclamp lock-screw, regulate sliding shoe to lock again behind suitable position, can clamp the center-pole of different length; When slide block size changes, only need by changing the positioning seat on side plate, improved versatility of the present invention.
Accompanying drawing explanation
Fig. 1 is the front view of positioning tool of the present invention.
Fig. 2 is the top view of positioning tool of the present invention.
Wherein: 1. base plate, 2. left reinforcement, 3. hand is pulled valve, 4. side plate, 5. positioning seat, 6. slide block, 7. center-pole, 8. electric EGR valve to be welded, 9. silicagel pad, 10. cylinder pressure head, 11. buck plates, 12. cylinders, 13. right reinforcements, 14. sliding shoes, 15. tie down screws, 16. guide rails, 17. handles, 18.U type groove.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further elaborated.
For locating fast a welder for electric EGR valve, comprise laser-beam welding machine and positioning tool, positioner is fixed on laser-beam welding machine, for locating and clamp electric EGR valve to be welded.
The structure of described positioning tool as shown in Figure 1, comprise base plate 1, side plate 4, guide rail 16, sliding shoe 14 and buck plate 11, buck plate is used for assembling cylinder 12, side plate is for installing the slide block of electric EGR valve to be welded, cylinder is for holding out against electric EGR valve center-pole to be welded at slide block, to complete the location of slide block and center-pole.
Side plate 4 is vertically set on base plate, and is arranged on straight up the left side of base plate upper surface, is fixedly connected with, to strengthen the intensity of side plate between side plate and base plate by left reinforcement 2.The top of side plate 4 is provided with the positioning seat 5 that parallel base plate arranges, and positioning seat 5 is provided with groove away from one end of side plate, and groove is for locating the slide block 6 of electric EGR valve to be welded.The inner of groove is provided with back-up block, for holding out against the slide block 6 of electric EGR valve to be welded.The cavity dimension of positioning seat 5 further groove designs according to slide block appearance and size, take very little matched in clearance, back-up block in positioning seat 5 is used for withstanding slip front simultaneously, can guarantee that so each clamping all usings slide block as positioning datum, eliminated original position deviation producing according to valve body location, avoid each clamping valve body all to need to readjust the focusing head of laser-beam welding machine, improved production efficiency.Both guaranteed the uniformity of welding position, the adjusting machine time of each valve body while having reduced again batch production.
Guide rail 16 is provided with two altogether, two right-hand ends that are arranged on base plate upper surface that guide rail is parallel to each other, as shown in Figure 2.On guide rail, be sliding combined with sliding shoe 14, be provided with U-shaped groove 18 on base plate on the center line between two guide rails, sliding shoe 14 is positioned in U-shaped groove 18 by tie down screw 15.Article two, the corresponding inner side of guide rail is set to the centroclinal inclined-plane of base plate, the lower surface of sliding shoe 14 is equipped mutually with the inclined-plane of two guide rails, adopt this inclined-plane to be equipped with structure, can effectively guarantee that sliding shoe 14 can be in 16 free smooth sliding of guide rail, and the phenomenon of existing monolateral perk not; When cylinder ram movement is when compressing the valve body of electric EGR valve to be welded, withstand in the U-shaped groove of base plate 1 lower surface that locks screw rod 15, realizes locking sliding shoe 14 objects.On the upper surface of sliding shoe, be provided with the handle 17 moving left and right along guide rail for promoting sliding shoe.
Buck plate 11 is vertically set on the medial extremity of sliding shoe, and installs straight up, is fixedly connected with, to gain in strength between sliding shoe 14 and buck plate 11 by right reinforcement 13.Cylinder 12 is installed on the top of buck plate 11, and the hand of cylinder is pulled on the lateral wall that valve 3 is arranged on side plate.The cylinder pressure head 10 of cylinder is between buck plate and side plate, the center of cylinder pressure head is provided with circular blind hole, in circular blind hole, be fitted with silicagel pad 9, after guaranteeing that cylinder is opened, can withstand electric EGR valve center-pole 7 to be welded and not make center-pole damage, hold out against rear center-pole 7 end faces of having eliminated and be equipped with mutually the gap between end face with slide block 6, and the impact of accessory size deviation welding quality and valve body performance, guarantee the uniformity of welding, improved the quality of welding.
The present invention, in assembling process, must guarantee the central axis of cylinder pressure head and the central axes of positioning seat groove of cylinder, to guarantee that center-pole and the slide block of electric EGR valve to be welded can weld precisely.
The present invention before use, first according to the concrete size of the size of electric EGR valve valve body to be welded and center-pole and slide block, change the positioning seat 5 mutually equipped with slide block, and pull handle 17, the preliminary distance regulating between sliding shoe 14 and side plate 4, then by tie down screw 15 and coordinate U-shaped groove that sliding shoe 14 is locked on guide rail.Secondly, by the slider surface of valve body upward, pack in the groove of positioning seat, stir hand and pull valve 3, make the cylinder pressure head of cylinder compress center-pole end, coordinate the back-up block in positioning seat groove that center-pole 7 and slide block 6 are clamped.Finally, regulate the focusing head of laser-beam welding machine, the mobile extremely initial position of welding of head of focusing, after input welding track program, program of dry run, has problem to revise, and out of question beginning welded.
After welding completes, stir hand and pull valve 3, unclamp cylinder 12, take out valve body, observe the shape of weld, welding frequency and the current strength of suitable adjusting laser-beam welding machine, so just determined all welding parameters and welding procedure.Welding afterwards only needs directly to pack the slide block of valve body into slide block locating piece, stirring hand pulls valve 3 and opens cylinder, can be directly by determined program before, directly weld, without again regulating initial position, so just guarantee the high efficiency in batch production, greatly reduced production time.

Claims (7)

1. one kind for the quick welder of location electric EGR valve, comprise laser-beam welding machine and be arranged on the positioning tool on laser-beam welding machine, it is characterized in that: described positioning tool comprises base plate (1), the left vertical of base plate upper surface is provided with side plate (4) straight up, the top of side plate (4) is provided with the positioning seat (5) that parallel base plate arranges, and positioning seat (5) is provided with for locating the groove of electric EGR valve slide block to be welded (6) away from one end of side plate; The right side of described base plate upper surface is provided with two guide rails (16) that are parallel to each other, on guide rail, be sliding combined with sliding shoe (14), on sliding shoe, be vertically installed with straight up for the buck plate (11) of cylinder (12) is installed, sliding shoe (14) is positioned in the U-shaped groove (18) at base plate center by tie down screw (15); The central axes of the central axis of described cylinder pressure head and positioning seat groove.
2. according to claim 1 for locating fast the welder of electric EGR valve, it is characterized in that: described two corresponding inner sides of guide rail are set to the centroclinal inclined-plane of base plate, the lower surface of sliding shoe (14) is equipped mutually with the inclined-plane of two guide rails.
3. according to claim 1 for locating fast the welder of electric EGR valve, it is characterized in that: on the upper surface of described sliding shoe, be provided with the handle (17) moving left and right along guide rail for promoting sliding shoe.
4. according to claim 1 for locating fast the welder of electric EGR valve, it is characterized in that: groove the inner of described positioning seat (5) is provided with for holding out against the back-up block of electric EGR valve slide block to be welded (6).
5. according to claim 1 for locating fast the welder of electric EGR valve, it is characterized in that: the hand of described buck plate upper cylinder is pulled valve (3) and is arranged on the lateral wall of side plate.
6. the welder for quick location electric EGR valve according to claim 1, is characterized in that: the center of described cylinder pressure head (10) is provided with circular blind hole, is fitted with silicagel pad (9) in circular blind hole.
7. according to claim 1 for the quick welder of location electric EGR valve, it is characterized in that: between described side plate and base plate, by left reinforcement (2), be fixedly connected with; Between sliding shoe (14) and buck plate (11), by right reinforcement (13), be fixedly connected with.
CN201320478561.3U 2013-08-07 2013-08-07 Welding device for fast positioning of electric EGR valve Withdrawn - After Issue CN203401221U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320478561.3U CN203401221U (en) 2013-08-07 2013-08-07 Welding device for fast positioning of electric EGR valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320478561.3U CN203401221U (en) 2013-08-07 2013-08-07 Welding device for fast positioning of electric EGR valve

Publications (1)

Publication Number Publication Date
CN203401221U true CN203401221U (en) 2014-01-22

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103358034A (en) * 2013-08-07 2013-10-23 无锡隆盛科技股份有限公司 Welding device for quick positioning of electric EGR valve
CN104227292A (en) * 2014-07-23 2014-12-24 芜湖三花自控元器件有限公司 Integrated welding clamp for small valve-body part of four-way valve
CN106624553A (en) * 2016-12-20 2017-05-10 重庆欣铼电子产品有限公司 Welding tool for computer mainboard
CN110125837A (en) * 2019-05-22 2019-08-16 中信国安建工集团有限公司 It is a kind of for producing the limiting device and its application method of COMPLEX FRAME structural column
CN112317983A (en) * 2020-10-27 2021-02-05 山东贞元汽车车轮有限公司 Wheel synthesis uphill welding system and process

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103358034A (en) * 2013-08-07 2013-10-23 无锡隆盛科技股份有限公司 Welding device for quick positioning of electric EGR valve
CN104227292A (en) * 2014-07-23 2014-12-24 芜湖三花自控元器件有限公司 Integrated welding clamp for small valve-body part of four-way valve
CN106624553A (en) * 2016-12-20 2017-05-10 重庆欣铼电子产品有限公司 Welding tool for computer mainboard
CN106624553B (en) * 2016-12-20 2018-03-02 重庆欣铼电子产品有限公司 A kind of computer main board welding tooling
CN110125837A (en) * 2019-05-22 2019-08-16 中信国安建工集团有限公司 It is a kind of for producing the limiting device and its application method of COMPLEX FRAME structural column
CN110125837B (en) * 2019-05-22 2021-05-18 中信国安建工集团有限公司 Limiting device for producing complex frame structure column and using method thereof
CN112317983A (en) * 2020-10-27 2021-02-05 山东贞元汽车车轮有限公司 Wheel synthesis uphill welding system and process

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AV01 Patent right actively abandoned

Granted publication date: 20140122

Effective date of abandoning: 20150318

RGAV Abandon patent right to avoid regrant