CN203396926U - Multi-light-fixture online automatic comprehensive test system - Google Patents
Multi-light-fixture online automatic comprehensive test system Download PDFInfo
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- CN203396926U CN203396926U CN201320484380.1U CN201320484380U CN203396926U CN 203396926 U CN203396926 U CN 203396926U CN 201320484380 U CN201320484380 U CN 201320484380U CN 203396926 U CN203396926 U CN 203396926U
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Abstract
The utility model discloses a multi-light-fixture online automatic comprehensive test system which includes a multi-position light-fixture frame used for installing light fixtures to be tested; an optical-parameter test platform used for acquiring illumination intensities of the plurality of light fixtures installed on the multi-position light-fixture frame; an electrical-parameter test device used for acquiring currents, voltages, powers and power factors of the plurality of light fixtures installed on the multi-position light-fixture frame; and an embedded control device used for controlling the electrical-parameter test device and the optical-parameter test platform to acquire parameters of the light fixtures and collecting and saving the acquired parameters of the light fixtures. The multi-light-fixture online automatic comprehensive test system controls mechanical motions of an optical sensor and rapid switch of light-fixture power-supply arrays through the embedded control device so that only one illumination-intensity and electrical-parameter acquisition device is used and long-time online automatic detection functions of the plurality of light fixtures are realized.
Description
Technical field
The utility model relates to a kind of at light fixture Performance Test System, and the on-line automatic integrated test system of especially a kind of many light fixtures, belongs to lamp life detection field.
Background technology
At present, light fixture producer adopts unaccelerated aging or accelerated deterioration to test to the lasting life-span of light fixture conventionally, and light fixture carries out aging on ageing rack, and after certain hour, pull down again by professional instrument and detect, thus the attenuation change of understanding light fixture performance.This method needs being dismounted for multiple times, clamping error during easily because of each detection causes detection error, and complex operation, few to the detection number of times of light fixture, general only do aging before and complete the situation contrast after aging, ignored the situation of change of light fixture performance in ageing process.
In sum, need to provide a kind of light fixture test macro or method can reduce the labor workload of the aging detection of light fixture, improve the accuracy of detection of contrast test, realize automatic continuous monitoring and record in many light fixtures ageing process, must set up a set of on-line automatic monitoring system, especially need to study a kind of mode of innovation, when reducing number of sensors cost, realize a plurality of light fixtures are carried out to long-term monitoring automatically.
Utility model content
The purpose of this utility model is in order to solve the defect of above-mentioned prior art, provide a kind of many light fixtures on-line automatic integrated test system, this system is controlled the mechanical motion of optical sensor and the quick switching of lamp power array by device for embedded control, only with a set of illuminance and electrical quantity collecting device, can realize the long-time online automatic detection function of a plurality of light fixtures.
The purpose of this utility model can be by taking following technical scheme to reach:
The on-line automatic integrated test system of many light fixtures, is characterized in that: comprise
For the multistation light fixture frame of tested light fixture is installed;
For the optical parameter test platform that a plurality of light fixtures that are arranged on multistation light fixture frame are carried out respectively to illuminance collection;
For a plurality of light fixtures that are arranged on multistation light fixture frame are carried out respectively to the Testing device of electrical parameter that electric current, voltage, power and power factor gather;
And for controlling Testing device of electrical parameter and optical parameter test platform carries out light fixture parameter acquisition, and the light fixture parameter collecting is carried out to the device for embedded control of Collection and preservation;
Described multistation light fixture frame is arranged on the position parallel with optical parameter test platform, described multistation light fixture frame is connected with Testing device of electrical parameter by power lead, and described device for embedded control communicates to connect with optical parameter test platform and Testing device of electrical parameter respectively.
As a kind of preferred version, described device for embedded control comprises embedded computer, touching display screen, ups power and first communication module, described ups power is connected with embedded computer by serial communication interface, and described embedded computer is connected with first communication module with touching display screen respectively.
As a kind of preferred version, described Testing device of electrical parameter comprises the first control module, the first acquisition module, electrical source exchange array, lamp power output interface and second communication module, described the first acquisition module is connected with the first control module by serial communication interface, described electrical source exchange array is relay switch array, described relay comprises the first relay and the second relay, the two ends of described the first relay connect respectively power supply and lamp power output interface, the two ends of described the second relay connect respectively the first acquisition module and lamp power output interface, described the first control module is connected with first communication module by second communication module.
As a kind of preferred version, each lamp position of described multistation light fixture frame is equipped with an independent power socket, and one end of described independent power socket powers to light fixture, and the other end is connected with the lamp power output interface of Testing device of electrical parameter.
As a kind of preferred version, described optical parameter test platform comprises bar shaped platform, linear guides module, rotating mechanism ,Guang hurdle cylinder, automatic gate, optical sensor, the second control module, the second acquisition module and third communication module, described bar shaped platform is parallel with multistation light fixture frame, and be divided into upper and lower two-layer, described linear guides module is arranged on upper strata, and described the second control module and the second acquisition module are arranged on lower floor, described rotating mechanism is arranged on linear guides module, described smooth hurdle cylinder is arranged on rotating mechanism, on described rotating mechanism, be provided with pivot point and rotary electric machine, described rotary electric machine is connected with the second control module and drives light hurdle cylinder to rotate centered by pivot point, described automatic gate is arranged on light hurdle cylinder front end and is connected with the second control module, described optical sensor is arranged on light hurdle tube rear end and is connected with the second acquisition module, described the second acquisition module is connected with the second control module by serial communication interface, described the second control module is connected with first communication module by third communication module.
As a kind of preferred version, described linear guides module comprises line slideway, mobile chain-wales and dragging motor, described mobile chain-wales is slidably mounted on line slideway, described dragging motor is connected with the second control module and drives the translation on line slideway of mobile chain-wales, and described rotating mechanism is arranged on mobile chain-wales.
As a kind of preferred version, described first communication module, second communication module and third communication module all adopt CAN bus communication module or zigbee wireless communication module, and described first communication module, second communication module and third communication module are connected with embedded computer, the first control module and the second control module by serial communication interface respectively.
As a kind of preferred version, described multistation light fixture frame comprises the wall-hanging multistation light fixture frame being installed in parallel on wall and is installed in parallel in the suspension type multistation light fixture frame on ceiling.
As a kind of preferred version, described optical parameter test platform be positioned at suspension type multistation light fixture frame under.
The utility model has following beneficial effect with respect to prior art:
1, test macro of the present utility model has been realized process and has automatically been detected, reduce labor workload: the control by device for embedded control can be carried out station setting and test interval arranges to test job, automatically control whole testing process, realize the robotization of test job, greatly reduce artificial working strength.
2, test macro of the present utility model has been realized online aging detection, reduce the cumulative errors that clamping causes: light fixture only need to carry out one-step installation and location on light fixture frame, in whole ageing process all without dismounting again, can complete repeatedly performance test, without tearing open from light fixture frame, deliver to testing tool and carry out secondary clamping, both simplify test process, also reduced the test error that clamping causes.
3, test macro of the present utility model has been realized long term monitoring, obtain the data variation in ageing process: adopt unmanned pattern, utilize embedded computer and ups power, embedded computer has lower energy consumption, in conjunction with ups power, can automatically complete long-term monitoring task, store the data in Computer Database in order to query analysis, and can be in the situation that there is whole disconnection fault, record the time point of power-off, after service restoration, record and put release time and continue normal monitoring.
4, test macro of the present utility model adopts distributed control, the impact of minimizing on ageing environment: device for embedded control can be arranged on outside burn-in chamber, by wireless communications mode or bus communication pattern, equipment in room is carried out to distributed control, impact on ageing environment while reducing the personnel to operate, has also reduced the health effect of burn-in chamber rugged surroundings to operating personnel.
5, test macro of the present utility model utilizes mechanical motion and array to switch, realization is overlapped a plurality of light fixtures of sensor test with list: the method for switching by the mechanical motion of optical parameter test platform and the power array of Testing device of electrical parameter, solved an above-mentioned difficult problem, realize the function that a set of illuminance and electrical quantity collecting device are tested a plurality of light fixtures, while having solved prior art burn-in test, be required to be the sensor that each light fixture is equipped with a set of detection, both increase equipment cost, affected again the problem of the lateral comparison precision of parameter between different lamps.
Accompanying drawing explanation
Fig. 1 is the one-piece construction schematic diagram of the on-line automatic integrated test system of the many light fixtures of the utility model.
Fig. 2 is the device for embedded control structure principle chart of the on-line automatic integrated test system of the many light fixtures of the utility model.
Fig. 3 is the Testing device of electrical parameter structure principle chart of the on-line automatic integrated test system of the many light fixtures of the utility model.
Fig. 4 is the optical parameter test platform architecture schematic diagram of the on-line automatic integrated test system of the many light fixtures of the utility model.
Fig. 5 is the structure for amplifying schematic diagram of rotating mechanism Yu Guang hurdle cylinder in the optical parameter test platform of the on-line automatic integrated test system of the many light fixtures of the utility model.
Embodiment
Embodiment 1:
As shown in Figure 1, the on-line automatic integrated test system of many light fixtures of the present embodiment, comprise multistation light fixture frame 1, device for embedded control 2, Testing device of electrical parameter 3 and optical parameter test platform 4, described multistation light fixture frame 1, Testing device of electrical parameter 3 and optical parameter test platform 4 are placed in burn-in chamber, and described device for embedded control 2 is placed in outside burn-in chamber, when test, light fixture 5 is arranged on multistation light fixture frame 1, each lamp position of described multistation light fixture frame 1 is equipped with an independent power socket 13, described independent power socket 13 one end powers to light fixture, the other end is connected with the lamp power output interface of Testing device of electrical parameter 3, described multistation light fixture frame 1 comprises wall-hanging multistation light fixture frame 11 and suspension type multistation light fixture frame 12, described wall-hanging multistation light fixture frame 11 is installed in parallel on the wall of burn-in chamber, described suspension type multistation light fixture frame 12 is installed in parallel on the ceiling of burn-in chamber, described optical parameter test platform 4 be positioned at suspension type multistation light fixture frame 12 under.
As shown in Figure 2, described device for embedded control 2 comprises embedded computer 21, touching display screen 22, ups power 23 and first communication module 24, and described ups power 23 is connected with embedded computer 21 by serial communication interface; Described embedded computer 21 adopts Intel atom Z530 platform, is whole system core, realizes concrete control flow and data and preserves; Described touching display screen 22 is the human-computer interaction device of embedded computer 21; Described first communication module 24 adopts CAN bus communication module or zigbee wireless communication module, and it is connected with embedded computer 21 by serial communication interface, completes the transmission of instruction and the reception of data; Described ups power 23 adopts MT1000L-pro, its input 220V civil power, for embedded computer 21, touching display screen 22, first communication module 24 provide working power, and the civil power of externally input is when disconnect, automatically switch to reserve battery power supply, power-off signal is sent to embedded computer 21 by serial communication interface, embedded computer 21 is recorded power-off time point simultaneously, then suspends the process of whole aging detection; When outside city power recovery, ups power 23 is passed to embedded computer 21 by serial communication interface multiplexed electrical signal, by embedded computer 21, is recorded telegram in reply time point and is continued normal aging detection procedure.
As shown in Figure 3, described Testing device of electrical parameter 3 comprises the first control module 31, the first acquisition module 32, electrical source exchange array 33, lamp power output interface 34 and second communication module 35, and described the first control module 31 adopts 89S51 Single Chip Microcomputer (SCM) system; Described the first acquisition module 32 adopts UI2015 electrical quantity instrument, and after access common power, an exportable road is with the power supply of test function, and is connected with the first control module 31 by serial communication interface, and the data of collection are passed to the first control module 31; Described electrical source exchange array 33 is relay switch array, described relay comprises the first relay 331 and the second relay 332, described the first relay 331 two ends connect respectively power supply and lamp power output interface 34, and described the second relay 332 two ends connect respectively the first acquisition module 32 and lamp power output interface 34; Described second communication module 35 adopts CAN bus communication module or zigbee wireless communication module, and it is connected with the first control module 31 by serial communication interface, completes the reception of instruction and the transmission of data.
As shown in Figure 1, Figure 4 and Figure 5, described optical parameter test platform 4 comprises bar shaped platform 41, linear guides module 42, rotating mechanism 43,Guang hurdle cylinder 44, automatic gate 45, optical sensor 46, the second control module 47, the second acquisition module 48 and third communication module (not shown), described bar shaped platform 41 is parallel with multistation light fixture frame 1, and be divided into upper and lower two-layer, described linear guides module 42 is arranged on upper strata, and described the second control module 47 and the second acquisition module 48 are arranged on lower floor, described linear guides module 42 comprises line slideway 421, mobile chain-wales 422 and dragging motor 423, described mobile chain-wales 422 is slidably mounted on line slideway 421, described dragging motor 423 is connected with the second control module 47 and drives the translation on line slideway 421 of mobile chain-wales 422, described rotating mechanism 43 is arranged on mobile chain-wales 422, and described smooth hurdle cylinder 44 is arranged on rotating mechanism 43, on described rotating mechanism 43, be provided with pivot point 431 and rotary electric machine 432, described rotary electric machine 432 is connected with the second control module 47 and drives light hurdle cylinder 44 to rotate centered by pivot point 431, distance between described pivot point 431 and wall-hanging multistation light fixture frame 11 horizontal center lines equates with the distance between pivot point 431 and suspension type multistation light fixture frame 12 horizontal center lines, described automatic gate 45 is arranged on light hurdle cylinder 44 front ends and is connected with the second control module 47, described optical sensor 46 is arranged on Tong44 rear end, light hurdle and is connected with the second acquisition module 48, described the second control module 47 adopts 89S51 Single Chip Microcomputer (SCM) system, described the second acquisition module 48 adopts PHOTO-2000Z photometer, and it is connected with the second control module 47 by serial communication interface, and the data of collection are passed to the second control module 47, described third communication module adopts CAN bus communication module or zigbee wireless communication module, and it is connected with the second control module 47 by serial communication interface, completes the reception of instruction and the transmission of data.
In the present embodiment, described first communication module 24 is connected with third communication module with second communication module 35 respectively, makes device for embedded control 2 carry out information interaction with Testing device of electrical parameter 3 and optical parameter test platform 4.
As shown in Figure 1 to 4, the on-line automatic integration test process of many light fixtures of the present embodiment is as follows:
1) a plurality of tested light fixtures 5 are arranged on to wall-hanging multistation light fixture frame 11 successively, first light fixture is tested;
2) carry out electric parameters testing: when light fixture is aging, the first relay 331 normally closeds, the second relay 332 is in off-state, when electrical quantity gathers, device for embedded control 2 is passed to the first control module 31 by switching controls instruction, the first control module 31 is according to switching controls instruction, electrical source exchange array 33 is switched, i.e. first closed the second relay 332, disconnect again the first relay 331, by the first acquisition module 32, gather the voltage of tested light fixture, electric current, power and power factor, after collection completes, first closed the first relay 331, disconnect again the second relay 332, allow light fixture normal aging, after the data processing that the first control module 31 gathers the first acquisition module 32, issuing device for embedded control 2 preserves,
3) carry out optical parameter test: device for embedded control 2 is passed to the second control module 47 by translation steering order, the second control module 47, according to translation steering order, is controlled dragging motor 423 and is driven mobile chain-wales 422 on line slideway 421, to move to the correspondence position of lamp position, light fixture place; Device for embedded control 2 is passed to the second control module 47, the second control modules 47 according to rotation control instruction by rotation control instruction, controls rotary electric machine 432 and drives light hurdle cylinder 44 to rotate ，Shi Guang hurdle cylinder 44 front ends over against light fixture; Device for embedded control 2 is passed to the second control module 47, the second control modules 47 according to opening steering order by opening steering order, controls the automatic gate 45 of light hurdle cylinder 44 front ends and opens; The optical sensor 46 of this time hurdle Tong44 rear end is just passed to the illuminance of light fixture the second acquisition module 48, the second control modules 47 and is preserved issuing device for embedded control 2 after the data processing of the second acquisition module 48 collections; Then device for embedded control 2 is passed to the second control module 47, the second control modules 47 according to critical point steering order by critical point steering order, controls the automatic gate 45 of light hurdle cylinder 44 front ends and closes;
4) repeating step 2) and 3) to second light fixture, the 3rd light fixture ... N light fixture carries out the test of parameter.
The above; it is only the utility model patent preferred embodiment; but the protection domain of the utility model patent is not limited to this; anyly be familiar with those skilled in the art in the disclosed scope of the utility model patent; according to the technical scheme of the utility model patent and utility model patent design thereof, be equal to replacement or changed, all being belonged to the protection domain of the utility model patent.
Claims (9)
1. the on-line automatic integrated test system of light fixture more than, is characterized in that: comprise
For the multistation light fixture frame of tested light fixture is installed;
For the optical parameter test platform that a plurality of light fixtures that are arranged on multistation light fixture frame are carried out respectively to illuminance collection;
For a plurality of light fixtures that are arranged on multistation light fixture frame are carried out respectively to the Testing device of electrical parameter that electric current, voltage, power and power factor gather;
And for controlling Testing device of electrical parameter and optical parameter test platform carries out light fixture parameter acquisition, and the light fixture parameter collecting is carried out to the device for embedded control of Collection and preservation;
Described multistation light fixture frame is arranged on the position parallel with optical parameter test platform, described multistation light fixture frame is connected with Testing device of electrical parameter by power lead, and described device for embedded control communicates to connect with optical parameter test platform and Testing device of electrical parameter respectively.
2. the on-line automatic integrated test system of many light fixtures according to claim 1, it is characterized in that: described device for embedded control comprises embedded computer, touching display screen, ups power and first communication module, described ups power is connected with embedded computer by serial communication interface, and described embedded computer is connected with first communication module with touching display screen respectively.
3. the on-line automatic integrated test system of many light fixtures according to claim 2, it is characterized in that: described Testing device of electrical parameter comprises the first control module, the first acquisition module, electrical source exchange array, lamp power output interface and second communication module, described the first acquisition module is connected with the first control module by serial communication interface, described electrical source exchange array is relay switch array, described relay comprises the first relay and the second relay, the two ends of described the first relay connect respectively power supply and lamp power output interface, the two ends of described the second relay connect respectively the first acquisition module and lamp power output interface, described the first control module is connected with first communication module by second communication module.
4. the on-line automatic integrated test system of many light fixtures according to claim 3, it is characterized in that: each lamp position of described multistation light fixture frame is equipped with an independent power socket, one end of described independent power socket powers to light fixture, and the other end is connected with the lamp power output interface of Testing device of electrical parameter.
5. the on-line automatic integrated test system of many light fixtures according to claim 3, it is characterized in that: described optical parameter test platform comprises bar shaped platform, linear guides module, rotating mechanism ,Guang hurdle cylinder, automatic gate, optical sensor, the second control module, the second acquisition module and third communication module, described bar shaped platform is parallel with multistation light fixture frame, and be divided into upper and lower two-layer, described linear guides module is arranged on upper strata, and described the second control module and the second acquisition module are arranged on lower floor, described rotating mechanism is arranged on linear guides module, described smooth hurdle cylinder is arranged on rotating mechanism, on described rotating mechanism, be provided with pivot point and rotary electric machine, described rotary electric machine is connected with the second control module and drives light hurdle cylinder to rotate centered by pivot point, described automatic gate is arranged on light hurdle cylinder front end and is connected with the second control module, described optical sensor is arranged on light hurdle tube rear end and is connected with the second acquisition module, described the second acquisition module is connected with the second control module by serial communication interface, described the second control module is connected with first communication module by third communication module.
6. the on-line automatic integrated test system of many light fixtures according to claim 5, it is characterized in that: described linear guides module comprises line slideway, mobile chain-wales and dragging motor, described mobile chain-wales is slidably mounted on line slideway, described dragging motor is connected with the second control module and drives the translation on line slideway of mobile chain-wales, and described rotating mechanism is arranged on mobile chain-wales.
7. according to the on-line automatic integrated test system of many light fixtures described in claim 5 or 6, it is characterized in that: described first communication module, second communication module and third communication module all adopt CAN bus communication module or zigbee wireless communication module, described first communication module, second communication module and third communication module are connected with embedded computer, the first control module and the second control module by serial communication interface respectively.
8. according to the on-line automatic integrated test system of many light fixtures described in claim 1-6 any one, it is characterized in that: described multistation light fixture frame comprises the wall-hanging multistation light fixture frame being installed in parallel on wall and is installed in parallel in the suspension type multistation light fixture frame on ceiling.
9. the on-line automatic integrated test system of many light fixtures according to claim 8, is characterized in that: described optical parameter test platform be positioned at suspension type multistation light fixture frame under.
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| CN201320484380.1U CN203396926U (en) | 2013-08-08 | 2013-08-08 | Multi-light-fixture online automatic comprehensive test system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103424718A (en) * | 2013-08-08 | 2013-12-04 | 广州市光机电技术研究院 | Multi-lamp on-line automatic integrated test system and method |
| CN103941121A (en) * | 2014-04-04 | 2014-07-23 | 盐城华盛变压器制造有限公司 | Arrester detector capable of simultaneously detecting two arresters |
| CN105388432A (en) * | 2014-09-03 | 2016-03-09 | 常州星宇车灯股份有限公司 | Testing method based on car light automatic testing platform |
| CN107918104A (en) * | 2017-11-15 | 2018-04-17 | 江苏新广联光电股份有限公司 | The efficient test device and test method of outdoor brightening lamps and lanterns |
| CN109799466A (en) * | 2019-01-22 | 2019-05-24 | 山东鲁得贝车灯股份有限公司 | A kind of lamps and lanterns intelligent checking system and method |
| CN113535488A (en) * | 2020-04-20 | 2021-10-22 | 华为技术有限公司 | Electronic product processing method and device and control unit |
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2013
- 2013-08-08 CN CN201320484380.1U patent/CN203396926U/en not_active Withdrawn - After Issue
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103424718A (en) * | 2013-08-08 | 2013-12-04 | 广州市光机电技术研究院 | Multi-lamp on-line automatic integrated test system and method |
| CN103424718B (en) * | 2013-08-08 | 2015-10-07 | 广州市光机电技术研究院 | The on-line automatic integrated test system of many light fixtures and method |
| CN103941121A (en) * | 2014-04-04 | 2014-07-23 | 盐城华盛变压器制造有限公司 | Arrester detector capable of simultaneously detecting two arresters |
| CN105388432A (en) * | 2014-09-03 | 2016-03-09 | 常州星宇车灯股份有限公司 | Testing method based on car light automatic testing platform |
| CN105388432B (en) * | 2014-09-03 | 2018-08-21 | 常州星宇车灯股份有限公司 | Test method based on car light automatically testing platform |
| CN107918104A (en) * | 2017-11-15 | 2018-04-17 | 江苏新广联光电股份有限公司 | The efficient test device and test method of outdoor brightening lamps and lanterns |
| CN109799466A (en) * | 2019-01-22 | 2019-05-24 | 山东鲁得贝车灯股份有限公司 | A kind of lamps and lanterns intelligent checking system and method |
| CN113535488A (en) * | 2020-04-20 | 2021-10-22 | 华为技术有限公司 | Electronic product processing method and device and control unit |
| WO2021213343A1 (en) * | 2020-04-20 | 2021-10-28 | 华为技术有限公司 | Processing method and apparatus for electronic product, and control unit |
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