CN203389831U - Device for producing flocked aluminum-alloy coating boards for ocean engineering - Google Patents
Device for producing flocked aluminum-alloy coating boards for ocean engineering Download PDFInfo
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- CN203389831U CN203389831U CN201320490108.4U CN201320490108U CN203389831U CN 203389831 U CN203389831 U CN 203389831U CN 201320490108 U CN201320490108 U CN 201320490108U CN 203389831 U CN203389831 U CN 203389831U
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Abstract
A device for producing flocked aluminum-alloy coating boards for ocean engineering comprises an unwinding unit, a front storage unit, a first double-roller correction unit, a cooling box, a passivation unit, a passivation drying unit, a protection layer coating unit, a protection layer drying unit, a protection layer cooling unit, a roller glue spreader, an electrostatic flocking machine, a flock absorption unit, a drying room, a flock recovery unit, an air cooling room, a first flock brushing box, a rear storage unit, a second double-roller correction unit, a second flock brushing box, a flock setting unit and a winding unit. The device is characterized in that the unwinding unit is sequentially connected with the front storage unit, the first double-roller correction unit, the cooling box, the passivation unit, the passivation drying unit, the protection layer coating unit, the protection layer drying unit, the protection layer cooling unit, the roller glue spreader, the electrostatic flocking machine, the flock absorption unit, the drying room, the flock recovery unit, the air cooling room, the first flock brushing box, the rear storage unit, the second double-roller correction unit, the second flock brushing box and the like. According to the device, continuous production can be achieved, produced products are good in corrosion resistance, erosion resistance and heat and humidity resistance, and the device is long in service life and low in maintenance cost.
Description
Technical field
The utility model relates to flocking aluminium alloy plate, is specially a kind of production for the equipment of the flocking aluminium alloy covered sheet material of ocean engineering.
Background technology
The production technology of flocking aluminium alloy plate, plants the production process that be about 0.4mm～0.8mm fine hair after being coated with last layer Flock Adhesive exactly on the surface of aluminium alloy plate.Due to fine hair, there is the features such as vibration damping, insulation, sound insulation, moisture absorption and beautiful decoration, therefore flocking aluminium alloy plate not only has the feature that intensity is high, durable in use and can repeatedly recycle, and also has strong, the easy to use feature such as succinct and practical and attractive of sound-insulating, sealing.In Modern Decorative decoration, in a lot of situations, use aluminium alloy plate, such as the square aluminum alloy sheets that Integral ceiling is used, the large area aluminium alloy plate that wall decoration is used.Flocking aluminium alloy plate can provide and have more luxurious decorative effect than existing product, and suede layer itself has certain water absorbing capacity, in the situation that ambient humidity is excessive, dew can be remained on to the surface of sheet material, prevents that water droplet from dripping.
In marine environment, rainy, the high temperature of atmosphere, high wind stream and concentration of saline fog are high, flocking aluminium alloy plate possesses certain decoration functions, but at aspects such as corrosion resistance, erosion wear resistance, humidity resistances, can not adapt to abominable marine climate environment, service life is low, and maintenance cost is high.
Summary of the invention
The utility model, for the problems referred to above, provides the equipment of a kind of production for the flocking aluminium alloy covered sheet material of ocean engineering, and the product that this equipment is produced, has water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking aluminium alloy covered sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good; in the high marine environment of concentration of saline fog, in long-term use, can protect flocking aluminium alloy covered sheet material not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again, long service life, maintenance cost is low.
The technical solution of the utility model is: a kind of production is for the equipment of the flocking aluminium alloy covered sheet material of ocean engineering, comprise unwinding device, front storage device, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, overcoat drying unit, overcoat cooling device, roller glue spreader, electrostatic flocking machine, inhale suede device, drying room, recovering device for fluff, air cooling room, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, fine hair collating unit, wrap-up, it is characterized in that: storage device before described unwinding device is linked in sequence, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, overcoat drying unit, overcoat cooling device, roller glue spreader, electrostatic flocking machine, inhale suede device, drying room, recovering device for fluff, air cooling room, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, fine hair collating unit, wrap-up.
The beneficial effects of the utility model are: the product of this device fabrication, and water resistance is good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking aluminium alloy covered sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good; in the high marine environment of concentration of saline fog, in long-term use, can protect flocking aluminium alloy covered sheet material not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again, long service life, maintenance cost is low.
Accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram of the present utility model.
In figure, 1. aluminium alloy plate, 2. unwinding device, 3. front storage device, 4. pair roller deviation correcting device, 5. cooler bin, 6. passivating device, 7. passivation drying unit, 8. applies overcoat device, 9. overcoat drying unit, 10. overcoat cooling device, 11. roller glue spreaders, 12. electrostatic flocking machines, 13. inhale suede device, 14. drying rooms, 15. recovering device for fluffs, 16. air cooling rooms, 17. first hair brushing boxes, 18. rear storage devices, 19. pairs of roller deviation correcting devices, 20. second hair brushing boxes, 21. fine hair collating units, 22. wrap-ups.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1, in the utility model, a kind of production, for the equipment of the flocking aluminium alloy covered sheet material of ocean engineering, comprises unwinding device 2, front storage device 3, two roller deviation correcting devices 4, cooler bin 5, passivating device 6, passivation drying unit 7, apply overcoat device 8, overcoat drying unit 9, overcoat cooling device 10, roller glue spreader 11, electrostatic flocking machine 12, inhale suede device 13, drying room 14, recovering device for fluff 15, air cooling room 16, the first hair brushing box 17, rear storage device 18, two roller deviation correcting devices 19, the second hair brushing box 20, fine hair collating unit 21, wrap-up 22, is characterized in that: storage device 3 before described unwinding device 2 is linked in sequence, two roller deviation correcting devices 4, cooler bin 5, passivating device 6, passivation drying unit 7, apply overcoat device 8, overcoat drying unit 9, overcoat cooling device 10, roller glue spreader 11, electrostatic flocking machine 12, inhale suede device 13, drying room 14, recovering device for fluff 15, air cooling room 16, the first hair brushing box 17, rear storage device 18, two roller deviation correcting devices 19, the second hair brushing box 20, fine hair collating unit 21, wrap-up 22.
In the utility model, unwinding device 2 is used for the coiled material of aluminium alloy plate 1 to open, shakeout, the effect of front storage device 3 and rear storage device 18 is not stop when the change of lap in order to guarantee, guarantee the continuous production of production equipment, the effect of two roller deviation correcting devices 4 and two roller deviation correcting devices 19 is to prevent that aluminium alloy plate 1 from wandering off, passivating device 6, passivation drying unit 7 and cooler bin 5 composition material pretreatment units, be used for the surface of aluminium alloy plate 1 to carry out Passivation Treatment, then dry, cooling processing, apply overcoat device 8, the water-soluble low-temperature immobilized marine climate resistant corrosion Al-Zn-Si-Mg-RE base high-purity quinary alloy of micron-sized powder will be made, add diluent, curing agent and nanometer strengthener, form water-soluble alloy coating, utilize spraying method to form corrosion-resistant on aluminium alloy plate 1 surface, wear-resisting, Anti-erosion nano-particle reinforcement Al-Zn-Si-Mg-RE matrix composite coating, apply overcoat drying unit 9 aluminium alloy plate 1 that just applies overcoat is carried out to drying and processing, apply overcoat cooling device 10 aluminium alloy plate after drying and processing 1 is carried out to cooling processing, again by roller glue spreader 11 gluing on aluminium alloy plate 1, electrostatic flocking machine 12 is under the effect of static, the fine hair that floss receiver vibrations fall is adsorbed in the surface of aluminium alloy plate 1, flocking is complete, floss receiver stops vibrations, high-pressure electrostatic switch disconnects, electrostatic field disappears, complete flocking, inhaling suede device 13 sops up the not sticky fine hair in aluminium alloy plate 1 surface, aluminium alloy plate 1 after 14 pairs of flockings of drying room is dried, its length is also to require to select according to output, recovering device for fluff 15 is drawn into the unnecessary fine hair on aluminium alloy plate 1 surface to specify collection site to recycle, improve the utilization ratio of fine hair and improve the quality of product, air cooling room 16 adopts air-cooled and water-cooled hybrid mode, to the aluminium alloy plate 1 of drying, carry out cooling.The first hair brushing box 17 is used for clearing up the pont on aluminium alloy plate 1 surface, between two roller deviation correcting devices 19 and fine hair collating unit 21, be provided with the second hair brushing box 20, be used for further clearing up the pont on aluminium alloy plate 1 surface, fine hair collating unit 21 carries out post processing by a pair of active rubber roll, passive steel rider to the colored type on aluminium alloy plate 1 surface, reach the effect of cut velvet sense, wrap-up 22 is wound into finished product by the aluminium alloy plate after flocking 1.
Aluminium alloy plate 1 is produced the flocking aluminium alloy covered plate product for ocean engineering successively after special equipment of the present utility model, and this production equipment is produced continuously, and production efficiency is high.
Below in conjunction with the utility model, the production process for the flocking aluminium alloy covered sheet material of ocean engineering is described:
(1), unreel: at unwinding device 2, the coiled material of aluminium alloy plate 1 is opened, shakeout;
(2), front storing and correction: the aluminium alloy plate 1 after uncoiling enters front storage device 3 storings, then enters two roller deviation correcting device 4 corrections;
(3), pretreatment: aluminium alloy plate 1 enters the Passivation Treatment that passivating device 6 carries out aluminium alloy plate 1 surface, then enters passivation drying unit 7, cooler bin 5, dries, cooling processing;
(4), apply overcoat: aluminium alloy plate 1 enters and applies overcoat device 8, the water-soluble low-temperature immobilized marine climate resistant corrosion Al-Zn-Si-Mg-RE base high-purity quinary alloy of micron-sized powder will be made, add diluent, curing agent and nanometer strengthener, form water-soluble alloy coating, utilize spraying method to form corrosion-resistant, wear-resisting, Anti-erosion nano-particle reinforcement Al-Zn-Si-Mg-RE matrix composite coating on aluminium alloy plate 1 surface;
(5), applying overcoat dries: aluminium alloy plate 1 enters and applies overcoat drying unit 9, and the aluminium alloy plate 1 that just applies overcoat is carried out to drying and processing;
(6), apply overcoat cooling: aluminium alloy plate 1 enters and applies overcoat cooling device 10, and the aluminium alloy plate after drying and processing 1 is carried out to cooling processing;
(7), gluing: aluminium alloy plate 1 enters roller glue spreader 11, is coated with last layer Flock Adhesive on the surface of aluminium alloy plate 1;
(8), flocking: the aluminium alloy plate 1 after gluing moves to electrostatic flocking machine 12, carries out flocking;
(9), inhale suede: at suction suede device 13, the not sticky fine hair in aluminium alloy plate 1 surface is sopped up;
(10), dry: the aluminium alloy plate after flocking 1 is carried out to drying and processing at drying room 14;
(11), fine hair reclaims: at recovering device for fluff 15, the aluminium alloy plate 1 unnecessary fine hair in surface is drawn into and specifies collection site to recycle, improve the utilization ratio of fine hair and improve the quality of product;
(12), cooling and bristle: the 16, first hair brushing box 17 in air cooling room, the aluminium alloy plate after flocking 1 is carried out to cooling processing, then the not sticky fine hair in aluminium alloy plate 1 surface is brushed off;
(13), rear storing and correction: the aluminium alloy plate 1 after flocking enters rear storage device 18 storings, then enters two roller deviation correcting device 19 corrections;
(14), bristle and fine hair arrange: at the second hair brushing box 20, the not sticky fine hair in aluminium alloy plate 1 surface is brushed off, at fine hair collating unit 21, by a pair of active rubber roll, passive steel rider, the colored type on aluminium alloy plate 1 surface is carried out to post processing, reach the effect of cut velvet sense;
(15), rolling: the aluminium alloy plate 1 after flocking enters wrap-up 22 and is wound into finished product.
For the flocking aluminium alloy covered sheet material of ocean engineering and the technical performance comparison of conventional sheet material
As can be seen here, the product that the utility model is produced, has water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking aluminium alloy covered sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good; in the high marine environment of concentration of saline fog, in long-term use, can protect flocking aluminium alloy covered sheet material not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again, long service life, maintenance cost is low.
Claims (1)
1. a production is for the equipment of the flocking aluminium alloy covered sheet material of ocean engineering, comprise unwinding device, front storage device, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, overcoat drying unit, overcoat cooling device, roller glue spreader, electrostatic flocking machine, inhale suede device, drying room, recovering device for fluff, air cooling room, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, fine hair collating unit, wrap-up, it is characterized in that: storage device before described unwinding device is linked in sequence, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, overcoat drying unit, overcoat cooling device, roller glue spreader, electrostatic flocking machine, inhale suede device, drying room, recovering device for fluff, air cooling room, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, fine hair collating unit, wrap-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320490108.4U CN203389831U (en) | 2013-08-06 | 2013-08-06 | Device for producing flocked aluminum-alloy coating boards for ocean engineering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320490108.4U CN203389831U (en) | 2013-08-06 | 2013-08-06 | Device for producing flocked aluminum-alloy coating boards for ocean engineering |
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| Publication Number | Publication Date |
|---|---|
| CN203389831U true CN203389831U (en) | 2014-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320490108.4U Expired - Fee Related CN203389831U (en) | 2013-08-06 | 2013-08-06 | Device for producing flocked aluminum-alloy coating boards for ocean engineering |
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| CN (1) | CN203389831U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109225769A (en) * | 2018-09-06 | 2019-01-18 | 山东领潮新材料有限公司 | Multi-electric-field electrostatic flocking method and equipment |
-
2013
- 2013-08-06 CN CN201320490108.4U patent/CN203389831U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109225769A (en) * | 2018-09-06 | 2019-01-18 | 山东领潮新材料有限公司 | Multi-electric-field electrostatic flocking method and equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140115 Termination date: 20190806 |