CN203356941U - Novel tank cap welding tool - Google Patents
Novel tank cap welding tool Download PDFInfo
- Publication number
- CN203356941U CN203356941U CN 201320424841 CN201320424841U CN203356941U CN 203356941 U CN203356941 U CN 203356941U CN 201320424841 CN201320424841 CN 201320424841 CN 201320424841 U CN201320424841 U CN 201320424841U CN 203356941 U CN203356941 U CN 203356941U
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- cover
- adjustment disk
- tank cap
- rotating disk
- novel
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Abstract
A novel tank cap welding tool belongs to the field of manufacturing equipment of reaction tanks. The novel tank cap welding tool is characterized by comprising a bracket (11), a tank cap power rotation device, a tank cap clamping device and a tank cap position adjusting device, wherein the tank cap power rotation device is installed at the upper end of the bracket (11) in a supported manner; the power output end of the tank cap power rotation device is connected to a support chassis (13) which is placed vertically and in a suspension manner; the tank cap clamping device and the tank cap position adjusting device are installed on the support chassis (13); the tank cap (2) with the direction adjusted by the tank cap clamping device can be clamped on the surface of the tank cap clamping device; an operating platform (1) capable of controlling the working process is installed at one side of the tank cap clamping device. The novel tank cap welding tool can finish the welding of the pipe mouth of the tank cap during the process of rotating by regarding the pipe mouth as the center, is convenient for welding, has good welding and forming performances and high quality, and improves the quality of tank cap products greatly.
Description
Technical field
Novel cover welding tooling, belong to retort manufacturing equipment field, is specifically related to a kind of welding tooling for the retort cover.
Background technology
Retort is one of common equipment of the industries such as oil, chemical industry, medicine, and the retort agent structure mainly comprises tank body and cover.The general a plurality of mouths of pipe of annular solder in cover surface, under prior art, to the welding of the cover mouth of pipe, be mainly to together by two cover groups, be placed on roller frame and weld, because mouth of pipe quantity is more, and the mouth of pipe is the center in cover not, when each mouth of pipe of welding, the welding difficulty is higher, and not easy to operate in welding process, easily make the outward appearance moulding poor, can't realize continuous welding, welding point is increased, be difficult to guarantee welding quality, and finally affected cover quality, reduce product competitiveness.
Summary of the invention
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, a kind of convenient welding cover mouth of pipe is provided, welding fabrication is good, quality is high, can improve the novel cover welding tooling of cover product quality.
The utility model solves the technical scheme that its technical problem adopts: this novel cover welding tooling, it is characterized in that: comprise support, the cover power rotary device, cover clamping device and cover position regulator, the cover power rotary device supports rack-mount end, the clutch end of cover power rotary device connects the support chassis of unsettled vertical placement, cover clamping device and cover position regulator are installed on support chassis, cover can be installed in cover clamping device surface and adjust orientation by the cover position regulator, cover clamping device one side is installed the operating platform that can control the course of work.The cover position regulator is adjusted to center by the nozzle position of cover to be welded, and the cover power rotary device rotates cover, completes welding in rotation process.
Described cover clamping device comprises adjustment disk, and adjustment disk is arranged on support chassis, and a plurality of fixtures that clamp cover are installed on the adjustment disk surface, and adjustment disk one side is installed the cover position regulator, and the adjustment disk back connects the cover power rotary device.Fixture slidably, clamps the different cover of diameter to adapt to, and maximum can clamp the cover of diameter 2000mm.
Described cover position regulator comprises rotating disk, rotating disk gearbox, adjustment disk drive motors and leading screw, rotating disk is arranged on the adjustment disk surface, adjustment disk drive motors and rotating disk gearbox are installed in rotating disk one side, the rotating disk gearbox drives rotating disk to be rotated, and the adjustment disk drive motors drives adjustment disk to carry out displacement by leading screw.Rotate rotating disk and drive cover and rotate, make the mouth of pipe to be welded of cover and leading screw be positioned at same straight line, leading screw drives the adjustment disk displacement, and the mouth of pipe to be welded of cover is moved to the center of turntable position.
Described rotating disk gear box output end is equipped with driven wheel, and the rotating disk circumference is provided with the circle Chi road that is meshed with driven wheel.Driven wheel rotates and drives dial rotation.
Described leading screw is arranged on the adjustment disk back and connects adjustment disk, and the leading screw end connects the adjustment disk drive motors.The adjustment disk drive motors drives the adjustment disk displacement by leading screw.
Described rotating disk gearbox and adjustment disk drive motors all are fixedly mounted on the support chassis surface.
Described cover power rotary device comprises power set and driving shaft, and power set support rack-mount transverse plane, and the power set output connects driving shaft, and driving shaft connects adjustment disk.Power set provide power and drive drive shaft turns, and driving shaft drives adjustment disk and rotates.
Described driving shaft is supported on transverse plane on support by bearing block, and driving shaft and bearing block are flexibly connected by bearing.
Described support lower end is by the built-in fitting side of fixing on the ground.Built-in fitting guarantees that stent support is firm, prevents from toppling over.
Compared with prior art, had beneficial effect of the present utility model is:
1, convenient welding, can realize continuous welding, improve welding aesthetics and welding quality, the cover power rotary device supports rack-mount end, the clutch end of cover power rotary device connects the support chassis of unsettled vertical placement, cover clamping device and cover position regulator are installed on support chassis, cover can be installed in cover clamping device surface, after the cover position regulator is adjusted to center by the nozzle position of cover to be welded, hole in the ground cover power rotary device rotates cover, the cover uniform rotation, in the process of rotating, the welding job personnel complete the welding of line up, in welding, do not need manpower rotate cover or move welding position, convenient welding, and realized the continuous welding to a mouth of pipe, make to weld attractive in appearance, welding quality is good.
2, save manpower, increase work efficiency; Cover clamping device one side is installed the operating platform that can control the course of work, and this welding process is controlled by the operating platform complete operation, saves manpower, improves the working automation degree, raises labour efficiency.
3, improve the welding quality at cover mouth of pipe place, prevent mouth of pipe leakage, greatly improve cover quality, the enterprise competitiveness, have very big economic benefit.
4, strong adaptability, be widely used; A plurality of fixtures that clamp cover are installed on the adjustment disk surface, and chucking position slidably, can adapt to and clamp the different cover of diameter, and maximum can clamp diameter can reach 2000mm.Meet each processing dimension requirement, but wide popularization and application.
The accompanying drawing explanation
Fig. 1 is this novel cover welding tooling structural front view.
Fig. 2 is this novel cover welding tooling structure side view.
Wherein: 1, operating platform 2, cover 3, rotating disk 4, rotating disk gearbox 5, adjustment disk drive motors 6, leading screw 7, adjustment disk 8, bearing block 9, driving shaft 10, power set 11, support 12, built-in fitting 13, support chassis 14, fixture 15, driven wheel.
The specific embodiment
Fig. 1 ~ 2nd, most preferred embodiment of the present utility model, be described further below in conjunction with 1 ~ 2 pair of the utility model of accompanying drawing.
With reference to accompanying drawing 1,2: novel cover welding tooling comprises support 11, cover power rotary device, cover clamping device and cover position regulator.Support 11 lower ends are by built-in fitting 12 sides of fixing on the ground, the cover power rotary device supports and is arranged on support 11 upper ends, the clutch end of cover power rotary device connects the support chassis 13 of unsettled vertical placement, support chassis 13 utilizes shaped steel to be welded, cover clamping device and cover position regulator are installed on support chassis 13, cover 2 can be installed in cover clamping device surface and adjust orientation by the cover position regulator, and cover clamping device one side is installed the operating platform 1 that can control the course of work.
The cover clamping device comprises adjustment disk 7, adjustment disk 7 utilizes shaped steel to be welded, be arranged on support chassis 13, a plurality of fixtures 14 that clamp cover 2 are installed on adjustment disk 7 surfaces, adjustment disk 7 Main Functions carry out orientation adjustment for cover 2 being installed and can being driven cover 2, and fixture 14 is by bolt tightening on adjustment disk 7 surfaces, and fixture 14 is totally 4 covers, be stuck in cover 2 circumference while clamping and make cover 2 fixing, fixture 14 can be by adjusting position to clamp the different cover of diameter 2.
The cover position regulator comprises rotating disk 3, rotating disk gearbox 4, adjustment disk drive motors 5 and leading screw 6, rotating disk 3 is arranged on adjustment disk 7 surfaces, adjustment disk drive motors 5 is installed in rotating disk 3 one sides with rotating disk gearbox 4, rotating disk gearbox 4 outputs are equipped with driven wheel 15, rotating disk 3 circumference are provided with the circle Chi road that is meshed with driven wheel 15, and rotating disk gearbox 4 drives rotating disks 3 to be rotated.Leading screw 6 is arranged on adjustment disk 7 backs and connects adjustment disk 7, and leading screw 6 ends connect adjustment disk drive motors 5, and adjustment disk drive motors 5 drives adjustment disk 7 to carry out displacement by leading screw 6.
The cover power rotary device comprises power set 10 and driving shaft 9, and power set 10 support and are arranged on transverse plane on support 11, and power set 10 outputs connect driving shaft 9, and driving shaft 9 connects adjustment disk 7.Driving shaft 9 is supported on transverse plane on support 11 by bearing block 8, and driving shaft 9 is flexibly connected by bearing with bearing block 8.
The course of work is as follows:
1, cover 2 clamps; By cover to be welded 2 by the row handling to this novel cover welding tooling place, be placed on adjustment disk 7 and utilize fixture 14 to clamp cover 2 circumference places.
2, rotation cover 2; Drive rotating disk 3 rotations by rotating disk gearbox 4 and drive cover 2 rotations simultaneously, make the mouth of pipe to be welded of cover 2 and leading screw 6 be positioned at same straight line.
3, mobile cover 2; Start adjustment disk drive motors 5, utilize leading screw 6 to drive adjustment disk 7 to carry out displacement, adjustment disk 7 drives cover 2 and moves, and makes the mouth of pipe to be welded of cover 2 in rotating disk 3 centers.
4, rotate the cover 2 line pipe mouth place welding of going forward side by side; Start power set 10, power set 10 drive adjustment disk 7 by driving shaft 9 and cover 2 rotates, and cover 2 now rotates centered by the mouth of pipe to be welded, and welder's line up circumference is easily welded.
5, change the operation of another mouth of pipe repeating step 2,3,4, until that all mouths of pipe all weld is complete, unclamp fixture 4, take off cover 2.
The above, it is only preferred embodiment of the present utility model, be not the utility model to be done to the restriction of other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solutions of the utility model content that do not break away from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present utility model, still belong to the protection domain of technical solutions of the utility model.
Claims (9)
1. novel cover welding tooling, it is characterized in that: comprise support (11), the cover power rotary device, cover clamping device and cover position regulator, the cover power rotary device supports and is arranged on support (11) upper end, the clutch end of cover power rotary device connects the support chassis (13) of unsettled vertical placement, upper cover clamping device and the cover position regulator installed of support chassis (13), cover (2) can be installed in cover clamping device surface and adjust orientation by the cover position regulator, cover clamping device one side is installed the operating platform (1) that can control the course of work.
2. novel cover welding tooling according to claim 1, it is characterized in that: described cover clamping device comprises adjustment disk (7), adjustment disk (7) is arranged on support chassis (13), a plurality of fixtures (14) that clamp cover (2) are installed on adjustment disk (7) surface, adjustment disk (7) one sides are installed the cover position regulator, and adjustment disk (7) back connects the cover power rotary device.
3. novel cover welding tooling according to claim 2, it is characterized in that: described cover position regulator comprises rotating disk (3), rotating disk gearbox (4), adjustment disk drive motors (5) and leading screw (6), rotating disk (3) is arranged on adjustment disk (7) surface, adjustment disk drive motors (5) is installed in rotating disk (3) one sides with rotating disk gearbox (4), rotating disk gearbox (4) drives rotating disk (3) to be rotated, and adjustment disk drive motors (5) drives adjustment disk (7) to carry out displacement by leading screw (6).
4. novel cover welding tooling according to claim 3, it is characterized in that: described rotating disk gearbox (4) output is equipped with driven wheel (15), and rotating disk (3) circumference is provided with the circle Chi road that is meshed with driven wheel (15).
5. novel cover welding tooling according to claim 3, it is characterized in that: described leading screw (6) is arranged on adjustment disk (7) back and connects adjustment disk (7), and leading screw (6) end connects adjustment disk drive motors (5).
6. novel cover welding tooling according to claim 3, it is characterized in that: described rotating disk gearbox (4) and adjustment disk drive motors (5) all are fixedly mounted on support chassis (13) surface.
7. novel cover welding tooling according to claim 2, it is characterized in that: described cover power rotary device comprises power set (10) and driving shaft (9), power set (10) support and are arranged on the upper transverse plane of support (11), power set (10) output connects driving shaft (9), and driving shaft (9) connects adjustment disk (7).
8. novel cover welding tooling according to claim 7 is characterized in that: described driving shaft (9) is supported on the upper transverse plane of support (11) by bearing block (8), and driving shaft (9) is flexibly connected by bearing with bearing block (8).
9. according to claim 1,7 or 8 described novel cover welding toolings, it is characterized in that: described support (11) lower end is by built-in fitting (12) side of fixing on the ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320424841 CN203356941U (en) | 2013-07-17 | 2013-07-17 | Novel tank cap welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320424841 CN203356941U (en) | 2013-07-17 | 2013-07-17 | Novel tank cap welding tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203356941U true CN203356941U (en) | 2013-12-25 |
Family
ID=49804762
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320424841 Expired - Fee Related CN203356941U (en) | 2013-07-17 | 2013-07-17 | Novel tank cap welding tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203356941U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104708183A (en) * | 2015-03-11 | 2015-06-17 | 江苏扬阳化工设备制造有限公司 | Novel tank cap flange welding process and device |
-
2013
- 2013-07-17 CN CN 201320424841 patent/CN203356941U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104708183A (en) * | 2015-03-11 | 2015-06-17 | 江苏扬阳化工设备制造有限公司 | Novel tank cap flange welding process and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131225 Termination date: 20180717 |