CN203356436U - Automatic assembly machine of steering angle U-type parts - Google Patents

Automatic assembly machine of steering angle U-type parts Download PDF

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Publication number
CN203356436U
CN203356436U CN 201320419064 CN201320419064U CN203356436U CN 203356436 U CN203356436 U CN 203356436U CN 201320419064 CN201320419064 CN 201320419064 CN 201320419064 U CN201320419064 U CN 201320419064U CN 203356436 U CN203356436 U CN 203356436U
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China
Prior art keywords
steel bar
shaped
tool
rotating disk
steering angle
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Expired - Fee Related
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CN 201320419064
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Chinese (zh)
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周俊雄
周俊豪
周俊杰
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周俊雄
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Priority to CN 201320419064 priority Critical patent/CN203356436U/en
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Abstract

The utility model discloses an automatic assembly machine of steering angle U-type parts. The automatic assembly machine comprises a steel bar feeding mechanism (1), a U-type part feeding machine (2), a spin rivet mechanism (3) and a rotating disk mechanism (4), wherein the rotating disk mechanism (4) comprises an electromagnetic braking motor (41) and a divider (42) controlled by the electromagnetic braking motor (41), a round rotating disk (43) is arranged on the divider (42), a plurality of rotating disk jigs (44) are fixed to the circumference of the round rotating disk (43), and the rotating disk mechanism (4) further comprises a driving air cylinder which is located under the center of the round rotating disk (43) and used for driving the rotating disk to move vertically. According to the automatic assembly machine of steering angle U-type parts, steel bars are conveyed by the steel bar feeding mechanism, the U-type part feeding mechanism conveys the U-type parts to the rotating disk jigs which continuously circulate at all work stations, the spin rivet assembly is completed by a spin rivet machine, full-automatic assembly is achieved, and production efficiency is achieved.

Description

U-shaped automatic assembling of steering angle
Technical field
The utility model relates to automatic assembly equipment, particularly U-shaped automatic assembling of a kind of steering angle.
Background technology
For the assembling of U-shaped of steering angle, be by U-shaped and fit together with the steel bar of guide pillar with holes, be mainly staff carries out large batch of assembling at present, process is quite loaded down with trivial details, wastes in a large number manufacturing enterprise's manpower and materials cost.
The utility model content
For overcoming the shortcomings and deficiencies of above-mentioned prior art, the utility model proposes U-shaped automatic assembling of a kind of steering angle.
The technical solution adopted in the utility model is:
U-shaped automatic assembling of a kind of steering angle, U-shaped of described steering angle comprises U-shaped and with the steel bar of guide pillar with holes, described automatic assembling comprises the steel bar feed mechanism, U-shaped feed mechanism and rotating riveting mechanism, described rotating riveting mechanism comprises a riveter, described automatic assembling also comprises a rotating disk mechanism, described rotating disk mechanism comprises the dispenser of electromagnetic braking motor and control thereof, establish a round turntable on dispenser, be fixed with some rotating disk tools on the circumference of round turntable, also comprise and be positioned at the driving cylinder that the driving rotating disk under the round turntable center is moved up and down, the riveter of described rotating riveting mechanism be positioned at rotating disk mechanism a certain rotating disk tool directly over, U-shaped of sending out with U-shaped feed mechanism of the steel bar that the steel bar feed mechanism sends out be by the successively corresponding rotating disk tool that is placed on rotating disk mechanism, by riveter, completed and revolved riveting and assemble.
Described rotating riveting mechanism also is provided with in the position of corresponding rotating disk tool for testing U-shaped the 6th correlation fiber device and the reverberation electric installation whether coincide with the steel bar contraposition.Described automatic assembling also comprises output of products mechanism, described output of products mechanism comprises certified products output channel, defective work output channel and output of products catching robot, the output of products catching robot, according to the test result of described the 6th correlation fiber device and reverberation electric installation, is put into respectively certified products output channel, defective work output channel by certified products and defective work.
Preferably, described rotating riveting mechanism also comprises that the iron filings that angle is pointed to the air nozzle of rotating disk tool and is located at rotating disk tool below reclaim frame.
Concrete, described steel bar feed mechanism comprises that the steel bar vibrating disk, the steel bar that connect successively are flat and send track and the first steel bar tool, and described the first steel bar tool front end is provided with the first correlation fiber device; Described the first steel bar tool side also is provided with the second steel bar tool placed side by side with it, described second steel bar tool the place ahead is provided with the rotary cylinder of an adjustment steel bar angle, described rotary cylinder is connected with the steel bar on the second steel bar tool by a rotary pneumatic pawl, also is provided with the second correlation fiber device and the 3rd correlation fiber device on described the second steel bar tool; Described steel bar feed mechanism also comprises the steel bar catching robot for steel bar is shifted to the rotating disk tool from the first steel bar tool to the second steel bar tool, again; Flat the sending in track of described steel bar is provided with the bracing wire of transporting steel bar, and steel bar is flat send track end to be provided with governor motor, and described bracing wire is connected in the rotating shaft of governor motor.
Described U-shaped feed mechanism comprise successively that U-shaped vibrating disk connecting, U-shaped are flat and send track and first U-shaped tool, and described first U-shaped tool is provided with the 4th correlation fiber device; Described first U-shaped tool side also is provided with second U-shaped the tool placed side by side with it, also is provided with the 5th correlation fiber device on described second U-shaped tool; Described steel bar feed mechanism also comprise for by U-shaped from U-shaped tool of first U-shaped tool to the second, U-shaped catching robot shifting to the rotating disk tool again.
Preferably, described automatic assembling is provided with two rotating riveting mechanisms, is located at respectively two different rotating disk tool places.
Preferably, described steel bar catching robot is two pawl manipulators.
Further preferred, described output of products catching robot is other has fixed the buffer of a mechanical strength when alleviating it and capturing product, and described buffer comprises spring.
Compared with prior art, the beneficial effects of the utility model have:
(1) U-shaped automatic assembling of steering angle described in the utility model, transmit steel bar by the steel bar feed mechanism, U-shaped feed mechanism transmits U-shaped, steel bar with U-shaped by the corresponding rotating disk tool that is placed on rotating disk mechanism successively, the rotating disk tool is at dispenser and drive cylinder do respectively intermittent rotation and move up and down, and constantly circulates on each station, by riveter, is completed and is revolved the riveting assembling, realize full-automatic assembling, improved production efficiency;
(2) whether the utility model is accurate by the 6th correlation fiber device and reverberation electric installation test steel bar and U-shaped the installation on the rotating disk tool, after assembling completes, whether test assembling result is qualified again, by the output of products catching robot, certified products and defective work are separated again, not only improve efficiency, also improved the quality of product;
(3) rotating riveting mechanism described in the utility model is provided with air nozzle and iron filings recovery frame, can by revolving the iron filings that in the riveting process, workpiece comes off, clean out timely, improves the contraposition degree of accuracy of workpiece;
(4) the utility model is provided with two rotating riveting mechanisms, is located at respectively two different rotating disk tool places, and two rotating riveting mechanisms are assembled simultaneously, have improved packaging efficiency;
(5) output of products catching robot described in the utility model is other has fixed a buffer with spring, and the mechanical strength while alleviating its crawl product, effectively protect product quality, extends the service life of output of products catching robot.
The accompanying drawing explanation
Fig. 1 is the example structure schematic diagram of U-shaped of steering angle after steel bar described in the utility model, U-shaped and assembling thereof;
Fig. 2 is the structural representation of U-shaped automatic assembling of steering angle described in the utility model;
Fig. 3 is the structural representation of rotating disk mechanism described in the utility model;
Fig. 4 is the structural representation of rotating riveting mechanism described in the utility model;
Fig. 5 is the structural representation of steel bar feed mechanism described in the utility model;
Fig. 6 is the structural representation of steel bar catching robot described in the utility model;
Fig. 7 is the structural representation of U-shaped feed mechanism described in the utility model;
Fig. 8 is the structural representation of U-shaped catching robot described in the utility model;
Fig. 9 is the structural representation of output of products catching robot described in the utility model.
The specific embodiment
Understanding for the ease of those skilled in the art is described in further detail the utility model below in conjunction with drawings and Examples:
The utility model has disclosed U-shaped automatic assembling of a kind of steering angle, and U-shaped of described steering angle as shown in Figure 1, comprises U-shaped with the guide hole corresponding with described steel bar guide pillar with the steel bar of two guide pillars of front end and bottom, and U-shaped both sides are waveform; The utility model is to propose U-shaped automatic assembling of a kind of steering angle, and steel bar similar to Figure 1 and U-shaped automatic assembling are got up, and makes U-shaped pass through on two guide pillars that two guide holes are riveted on steel bar.
As shown in Figure 2, U-shaped automatic assembling of the steering angle that the utility model discloses, comprise the steel bar feed mechanism 1 of sending at the uniform velocity one by one steel bar, send U-shaped the feed mechanism 2 of U-shaped at the uniform velocity one by one, by steel bar and U-shaped the rotating riveting mechanism fitted together 3, rotating disk mechanism 4 and output of products mechanism 5; Also comprise respectively U-shaped steel bar catching robot 110 and U-shaped the catching robot 27 of transferring on rotating disk mechanism on the steel bar on steel bar feed mechanism 1 and U-shaped feed mechanism 2.Described output of products mechanism comprises certified products output channel 51, defective work output channel 52 and output of products catching robot 53.
As shown in Figure 3,4, described rotating disk mechanism 4 comprises electromagnetic braking motor 41 and the dispenser 42 of controlling thereof, establish a round turntable 43 on dispenser 42, be fixed with some rotating disk tools 44 on the circumference of round turntable 43, also comprise and be positioned at the driving cylinder that the driving rotating disk under round turntable 43 centers is moved up and down.Described rotating riveting mechanism 3 comprise the riveter 31 of the described rotating riveting mechanism 3 of a riveter 31 be positioned at rotating disk mechanism 4 a certain rotating disk tool 44 directly over; U-shaped of sending out with U-shaped feed mechanism 2 of the steel bar that steel bar feed mechanism 1 sends out is by the successively corresponding rotating disk tool 44 that is placed on rotating disk mechanism 4, the rotating disk tool is at dispenser and drive cylinder do respectively intermittent rotation and move up and down, constantly circulate on each station, by riveter 31, complete and revolve the riveting assembling.Detailed process is: rotating disk mechanism is stabilized on a certain station, steel bar catching robot 110 is placed steel bar on rotating disk tool 44 thereunder, drive cylinder by rotating disk jack-up, rotating disk is under the drive of the dispenser 42 of electromagnetic braking motor 41 and control thereof, rotate a station, drive cylinder again rotating disk to be left behind, be stabilized on this station, U-shaped catching robot 27 is placed on the rotating disk tool 44 of putting steel bar well U-shaped, after completing contraposition, completed and revolved the riveting assembling by riveter 31, rotating disk so different circulations goes down.
Described rotating riveting mechanism 3 not only comprises riveter, in the position of corresponding rotating disk tool 44, also be provided with for testing U-shaped the 6th correlation fiber device 32 and the reverberation electric installation 33 whether coincide with the steel bar contraposition, test signal according to the 6th correlation fiber device 32 and reverberation electric installation 33, whether U-shaped of the judgement correspondence be on the tram of rotating disk tool with steel bar, between contraposition whether coincide, until satisfy condition, then revolved riveting by riveter 31; After revolving the riveting knot bundle, whether the product that the 6th correlation fiber device 32 and reverberation electric installation 33 are tested after assembling again is qualified, test result by output of products catching robot 53 according to described the 6th correlation fiber device 32 and reverberation electric installation 33, put into respectively certified products output channel 51, defective work output channel 52 by certified products and defective work.
Described rotating riveting mechanism 3 also comprises that the iron filings that angle is pointed to the air nozzle 34 of rotating disk tool 44 and is located at rotating disk tool 44 belows reclaim frame 35, and the iron filings that produce while revolving riveting are blown into iron filings by air nozzle 34 and reclaim the interior discharge of frame 35.Described automatic assembling is provided with two rotating riveting mechanisms, is located at respectively two different rotating disk tool 44 places.
As shown in Figure 5, described steel bar feed mechanism 1 comprises the steel bar vibrating disk 11 connected successively, flat track 12 and the first steel bar tool 13 of sending of steel bar, described the first steel bar tool 13 front ends are provided with test steel bar the first correlation fiber device 14 that whether position, front and back coincide on the first steel bar tool 13, during position suitable, steel bar catching robot 110 captures steel bar, be put on the second steel bar tool 15 placed side by side with the first steel bar tool 13, described the second steel bar tool 15 rears are provided with the rotary cylinder 16 of an adjustment steel bar angle, described rotary cylinder 16 is caught the steel bar on the second steel bar tool 15 by a rotary pneumatic pawl 17, by rotarily driving the steel bar upset, until the 3rd correlation fiber device 19 test steel bar positions whether the second correlation fiber device 18 whether the test steel bar front and back position arranged on the second steel bar tool 15 coincide and test steel bar put back and direction qualified after, controlling steel bar catching robot 110 transfers to steel bar on rotating disk tool 44.Flat the sending in track 12 of described steel bar is provided with the bracing wire of transporting steel bar, and steel bar is flat send track 12 ends to be provided with governor motor 111, and described bracing wire is connected in the rotating shaft of governor motor 111, can be as required, and the travelling speed of regulating governor motor and then regulating steel bar.
As shown in Figure 6, described steel bar catching robot 110 is two pawl manipulators, handles the Standard Cylinder that comprises horizontal direction 113 of steel bar catching robot 110, thin cylinder 114 and the stepper motor 115 of vertical direction.
As shown in Figure 7, described U-shaped feed mechanism 2 comprises that U-shaped the vibrating disk 21 connected successively, U-shaped flat track 22 and first U-shaped the tool 23, described first U-shaped tool 23 of sending are provided with U-shaped the 4th correlation fiber device 24 that whether position coincide on first U-shaped tool 23 of test; Described first U-shaped tool 23 sides also are provided with second U-shaped the tool 25 placed side by side with it, also are provided with U-shaped the 5th correlation fiber device 26 that whether position coincide on second U-shaped tool 25 of test on described second U-shaped tool 25; Described steel bar feed mechanism 1 also comprises U-shaped the catching robot 27 for U-shaped is shifted to rotating disk tool 44 from first U-shaped tool 23 to second U-shaped tool 25, again.
As shown in Figure 8, described U-shaped catching robot 27 is also two pawl manipulators, handles the pen type cylinder 28 that comprises horizontal direction of U-shaped catching robot 27 and the Standard Cylinder 29 of vertical direction.
As shown in Figure 9, described output of products catching robot 53 is other has fixed a buffer with spring 54, and the mechanical strength while alleviating its crawl product, effectively protect product quality, extends the service life of output of products catching robot.Handle the pen type cylinder 55 that comprises horizontal direction of output of products catching robot 53 and the Standard Cylinder 56 of vertical direction.
The above embodiment has only expressed embodiment of the present utility model; it describes comparatively concrete and detailed; but can not therefore be interpreted as the restriction to the utility model the scope of the claims; as long as employing is equal to the technical scheme that the form of replacement or equivalent transformation obtains, all should be within protection domain of the present utility model.

Claims (10)

1. U-shaped automatic assembling of steering angle, U-shaped of described steering angle comprises U-shaped and with the steel bar of guide pillar with holes, described automatic assembling comprises steel bar feed mechanism (1), U-shaped feed mechanism (2) and rotating riveting mechanism (3), described rotating riveting mechanism (3) comprises a riveter (31), it is characterized in that: described automatic assembling also comprises a rotating disk mechanism (4), described rotating disk mechanism (4) comprises electromagnetic braking motor (41) and the dispenser (42) of controlling thereof, establish a round turntable (43) on dispenser (42), be fixed with some rotating disk tools (44) on the circumference of round turntable (43), also comprise and be positioned at the driving cylinder that the driving rotating disk under round turntable (43) center is moved up and down, the riveter (31) of described rotating riveting mechanism (3) be positioned at rotating disk mechanism (4) a certain rotating disk tool (44) directly over, the successively corresponding rotating disk tool (44) that is placed on rotating disk mechanism (4) of U-shaped the quilt that the steel bar that steel bar feed mechanism (1) sends out sends out with U-shaped feed mechanism (2) is gone up, and by riveter (31), is completed and is revolved the riveting assembling.
2. U-shaped automatic assembling of steering angle according to claim 1, it is characterized in that, described rotating riveting mechanism (3) also is provided with in the position of corresponding rotating disk tool (44) for testing U-shaped the 6th correlation fiber device (32) and the reverberation electric installation (33) whether coincide with the steel bar contraposition.
3. U-shaped automatic assembling of steering angle according to claim 1 and 2 is characterized in that: described rotating riveting mechanism (3) also comprises that the iron filings that angle is pointed to the air nozzle (34) of rotating disk tool (44) and is located at rotating disk tool (44) below reclaim frame (35).
4. U-shaped automatic assembling of steering angle according to claim 1 is characterized in that:
Described steel bar feed mechanism (1) comprises successively that the steel bar vibrating disk (11), the steel bar that connect are flat and send track (12) and the first steel bar tool (13), and described the first steel bar tool (13) front end is provided with the first correlation fiber device (14);
Described the first steel bar tool (13) side also is provided with the second steel bar tool (15) placed side by side with it, described second steel bar tool (15) the place ahead is provided with the rotary cylinder (16) of an adjustment steel bar angle, described rotary cylinder (16) is connected with the steel bar on the second steel bar tool (15) by a rotary pneumatic pawl (17), also is provided with the second correlation fiber device (18) and the 3rd correlation fiber device (19) on described the second steel bar tool (15);
Described steel bar feed mechanism (1) also comprises the steel bar catching robot (110) for steel bar is shifted to rotating disk tool (44) from the first steel bar tool (13) to the second steel bar tool (15), again.
5. U-shaped automatic assembling of steering angle according to claim 1 is characterized in that:
Described U-shaped feed mechanism (2) comprise successively that U-shaped the vibrating disk (21) that connect, U-shaped are flat and send track (22) and first U-shaped tool (23), and described first U-shaped tool (23) is provided with the 4th correlation fiber device (24);
Described first U-shaped tool (23) side also is provided with second U-shaped the tool (25) placed side by side with it, also is provided with the 5th correlation fiber device (26) on described second U-shaped tool (25);
Described steel bar feed mechanism (1) also comprises U-shaped the catching robot (27) for U-shaped is shifted to rotating disk tool (44) from first U-shaped tool (23) to second U-shaped tool (25), again.
6. U-shaped automatic assembling of steering angle according to claim 2, it is characterized in that: also comprise output of products mechanism, described output of products mechanism comprises certified products output channel (51), defective work output channel (52) and output of products catching robot (53), output of products catching robot (53), according to the test result of described the 6th correlation fiber device (32) and reverberation electric installation (33), is put into respectively certified products output channel (51), defective work output channel (52) by certified products and defective work.
7. U-shaped automatic assembling of steering angle according to claim 1, it is characterized in that: described automatic assembling is provided with two rotating riveting mechanisms (3), is located at respectively two different rotating disk tools (44) and locates.
8. U-shaped automatic assembling of steering angle according to claim 4, it is characterized in that: flat the sending in track (12) of described steel bar is provided with the bracing wire of transporting steel bar, steel bar is flat send track (12) end to be provided with governor motor (111), and described bracing wire is connected in the rotating shaft of governor motor (111).
9. U-shaped automatic assembling of steering angle according to claim 4 is characterized in that: described steel bar catching robot (110) is two pawl manipulators.
10. U-shaped automatic assembling of steering angle according to claim 6, it is characterized in that: described output of products catching robot (53) is other has fixed the buffer (54) of a mechanical strength when alleviating it and capturing product, and described buffer (54) comprises spring.
CN 201320419064 2013-07-15 2013-07-15 Automatic assembly machine of steering angle U-type parts Expired - Fee Related CN203356436U (en)

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CN 201320419064 CN203356436U (en) 2013-07-15 2013-07-15 Automatic assembly machine of steering angle U-type parts

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103506506A (en) * 2013-07-15 2014-01-15 周俊雄 Steering angle U-shaped piece automatic assembly machine
CN104353984A (en) * 2014-12-08 2015-02-18 深圳市奥斯珂科技有限公司 U disk production facility
CN105013956A (en) * 2015-08-14 2015-11-04 穆林冉 Intelligent rectangular frame forming device
CN106799437A (en) * 2017-01-22 2017-06-06 江阴华新电器科技股份有限公司 A kind of folded riveting iron core of T-shaped presses loading assemblies and its application method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103506506A (en) * 2013-07-15 2014-01-15 周俊雄 Steering angle U-shaped piece automatic assembly machine
CN104353984A (en) * 2014-12-08 2015-02-18 深圳市奥斯珂科技有限公司 U disk production facility
CN105013956A (en) * 2015-08-14 2015-11-04 穆林冉 Intelligent rectangular frame forming device
CN106799437A (en) * 2017-01-22 2017-06-06 江阴华新电器科技股份有限公司 A kind of folded riveting iron core of T-shaped presses loading assemblies and its application method
CN106799437B (en) * 2017-01-22 2019-01-11 江阴华新电器科技股份有限公司 A kind of T shape tinertoy iron core presses loading assemblies and its application method

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131225

Termination date: 20160715