CN203346462U - Aluminum profile quenching device - Google Patents
Aluminum profile quenching device Download PDFInfo
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- CN203346462U CN203346462U CN 201320289085 CN201320289085U CN203346462U CN 203346462 U CN203346462 U CN 203346462U CN 201320289085 CN201320289085 CN 201320289085 CN 201320289085 U CN201320289085 U CN 201320289085U CN 203346462 U CN203346462 U CN 203346462U
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- cooling
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- nozzle
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Abstract
The utility model discloses an aluminum profile quenching device. The aluminum profile quenching device comprises a machine frame, an aluminum profile conveying device and a cooling system, wherein the cooling system comprises a water cooling device, an air cooling device and a fog cooling device; the air cooling device comprises an upper air passage, side air passages on the two sides and a lower air passage; the upper air passage is communicated with an upper fan; the side air passages are communicated with a side fan; the lower air passage is communicated with a lower fan; an air outlet of the upper air passage is positioned above the aluminum profile conveying device; an air outlet of the lower air passage is positioned below the aluminum profile conveying device; the upper fan, the lower fan and the side fan are frequency-variable adjustable fans; the upper fan, the side fan and the lower fan are controlled by a PLC (programmable logic controller). Through arrangement of the air passages at the upper part, the lower part, the left part and the right part of the aluminum profile conveying device, in the quenching process, an aluminum profile can be uniformly cooled by cooling air; the air pressure is adjustable, so that quenching requirements of an asymmetric aluminum profile are satisfied; cooling is uniform, so that cooling deformation can be prevented.
Description
Technical field
The utility model relates to a kind of aluminium profile quenching device.
Background technology
Along with aluminium section bar is used widely more and more higher to quality, the mechanical property requirements of aluminium section bar in the fields such as industry, communications and transportation, existing cold quenching, airblast quenching equipment can only unilaterally carry out online water cold quenching or airblast quenching, can't meet the online extruding of foot different aluminum section bar and carry out the requirement of different Cooling Quenching modes.
At present, the cold quenching mode of generally using is that " crossing water-cooled " or the mode of spray are carried out, exist cooling intensity not high enough, can not wash the water smoke that the high temperature aluminum Surface of profile forms open, thereby reduce the quenching quality, in addition during spray quench, its hydraulic pressure is all that integral body is heightened or integral body is turned down by manually or automatically carrying out, can not realize the hydraulic pressure requirement of the aluminium section bar different sites of asymmetric, then cause cooling evenly not, cold deformation is more serious.
At present, generally the airblast quenching mode of use is, in the both sides up and down of aluminium section bar e Foerderanlage, air cooling equipment is set, and it is even that inhomogeneous cooling can be caused in the left and right sides of aluminium section bar then, and the situation of cold deformation is more serious.
The utility model content
The purpose of this utility model is to overcome the defect existed in prior art, and a kind of aluminium profile quenching device is provided, and cooling air is the coating workpieces surface comprehensively, prevents that inhomogeneous cooling is even, prevents cold deformation.
For achieving the above object, the technical solution of the utility model is a kind of aluminium profile quenching device of design, comprise frame, aluminium section bar e Foerderanlage and cooling system, described cooling system comprises water cooling plant, air cooling equipment and mist device for cooling, described air cooling equipment comprises upper air duct, crosswind road and the lower air duct of both sides, described upper air duct is connected with fan, described crosswind road is connected with the crosswind machine, described lower air duct is connected with lower blower fan, the air outlet of described upper air duct is positioned at the top of described aluminium section bar e Foerderanlage, the air outlet of described lower air duct is positioned at the below of described aluminium section bar e Foerderanlage, the air outlet in described crosswind road is positioned at the left and right sides of described aluminium section bar e Foerderanlage, described fan, described lower blower fan, described crosswind machine is the frequency conversion adjustable fan, described fan, described crosswind machine, described lower blower fan is by the PLC Controlled by Programmable Controller.
As preferably, the described crosswind road of both sides is to be the curve bend of 90 °.
As preferably, described water cooling plant comprises water-cooled shower nozzle and some groups of side water-cooled shower nozzles under water-cooled shower nozzle on some groups of lateral distribution, some groups, described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle are all by being connected with water supply installation for the waterway control system of controlling hydraulic pressure accordingly, each described waterway control system is by described PLC Controlled by Programmable Controller, the pressure of each water-cooled shower nozzle can be regulated separately, be applicable to the quenching processing of the aluminium section bar of asymmetric, cooling more even.
As preferably, described water cooling plant also comprises the rotary nozzle of the adjustable-angle of some groups of lateral distribution, described rotary nozzle is connected with described water supply installation by described waterway control system, by rotary nozzle is set, water coolant can be sent comprehensively forth to the full surface to workpiece, prevent that inhomogeneous cooling is even, prevent cooling strain.
As preferably, the hydraulic pressure regulation range of described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle and described rotary nozzle is 0-1.2MPa.Hydraulic pressure is higher, can break through the fog that is attached to aluminium shape surface, improves speed of cooling, enhances productivity.
As preferably, described mist device for cooling comprises laterally uniform some upper spraying nozzle of some rows, some rows are uniform lower spraying nozzle laterally, described upper spraying nozzle is distributed in the both sides of described aluminium section bar e Foerderanlage top, described lower spraying nozzle is distributed in the both sides of described aluminium section bar e Foerderanlage below, described upper spraying nozzle is connected with upper fog system, described lower spraying nozzle is connected with lower fog system, described upper fog system, described lower fog system is by described PLC Controlled by Programmable Controller, pass through water-cooled, mist is cold, air-cooled three combines, can process the aluminium section bar of all kinds of quenching requirements.
As preferably, the sample storage device and the sample that in described PLC programmable logic controller, are provided with for storing each parameter are transferred system, can stored samples in controller, in use procedure in the future, without resetting each parameter, the sample before only need transferring gets final product, easy to operate.
Advantage of the present utility model and beneficial effect are: by the upper and lower, left and right at the aluminium section bar e Foerderanlage, be provided with air channel, during quenching, the cooling air that can make aluminium section bar be subject to is even, and blast is adjustable, can be applicable to the quenching requirement of the aluminium section bar of asymmetric, cooling even, prevent cooling strain.
The accompanying drawing explanation
Fig. 1 is phantom view of the present utility model.
In figure: 1, frame; 2, upper spraying nozzle; 3, lower spraying nozzle; 4, upper water-cooled shower nozzle; 5, lower water-cooled shower nozzle; 6, side water-cooled shower nozzle; 7, rotary nozzle; 8, upper air duct; 9, lower air duct; 10, crosswind road.
Embodiment
Below in conjunction with drawings and Examples, embodiment of the present utility model is further described.Following examples are only for the technical solution of the utility model more clearly is described, and can not limit protection domain of the present utility model with this.
As shown in Figure 1, a kind of aluminium profile quenching device, comprise frame 1, aluminium section bar e Foerderanlage and cooling system, described cooling system comprises water cooling plant, air cooling equipment and mist device for cooling, described air cooling equipment comprises upper air duct 8, the crosswind road 10 of both sides and lower air duct 9, described upper air duct 8 is connected with fan, described crosswind road 10 is connected with the crosswind machine, described lower air duct 9 is connected with lower blower fan, the air outlet of described upper air duct 8 is positioned at the top of described aluminium section bar e Foerderanlage, the air outlet of described lower air duct 9 is positioned at the below of described aluminium section bar e Foerderanlage, the air outlet in described crosswind road 10 is positioned at the left and right sides of described aluminium section bar e Foerderanlage, described fan, described lower blower fan, described crosswind machine is the frequency conversion adjustable fan, described fan, described crosswind machine, described lower blower fan is by the PLC Controlled by Programmable Controller, the described crosswind road 10 of both sides is for being the curve bend of 90 °, described fan, described lower blower fan, the blast regulation range of described crosswind machine is 0-4000Pa, its wind speed is 40m/s.
As shown in Figure 1, described water cooling plant comprises water-cooled shower nozzle 5 and some groups of side water-cooled shower nozzles 6 under water-cooled shower nozzle 4 on some groups of lateral distribution, some groups, described upper water-cooled shower nozzle 4, described lower water-cooled shower nozzle 5, described side water-cooled shower nozzle 6 are all by being connected with water supply installation for the waterway control system of controlling hydraulic pressure accordingly, and each described waterway control system is by described PLC Controlled by Programmable Controller.The pressure of each water-cooled shower nozzle can be regulated separately, is applicable to the quenching processing of the aluminium section bar of asymmetric, cooling more even.Described water cooling plant also comprises the rotary nozzle 7 of the adjustable-angle of some groups of lateral distribution, described rotary nozzle 7 is connected with described water supply installation by described waterway control system, and described rotary nozzle 7 is arranged at the described curve bend place of respective side.The hydraulic pressure regulation range of described upper water-cooled shower nozzle 4, described lower water-cooled shower nozzle 5, described side water-cooled shower nozzle 6 and described rotary nozzle 7 is 0-1.2MPa.
As shown in Figure 1, described mist device for cooling comprises laterally uniform lower spraying nozzle 3 of the horizontal uniform some upper spraying nozzle 2 of some rows, some rows, described upper spraying nozzle 2 is distributed in the both sides of described aluminium section bar e Foerderanlage top, described lower spraying nozzle 3 is distributed in the both sides of described aluminium section bar e Foerderanlage below, described upper spraying nozzle 2 is connected with upper fog system, described lower spraying nozzle 3 is connected with lower fog system, and described upper fog system, described lower fog system are by described PLC Controlled by Programmable Controller.By water-cooled, air-cooled, the cold triplicity of mist, be applicable to the quenching requirement of more different aluminum section bars.
Without diagram, the sample storage device and the sample that in described PLC programmable logic controller, are provided with for storing each parameter are transferred system.Adopt this kind of scheme, can each parameter when quenching be preserved, when being quenched again aluminium section bar identical in the future, can transfer system by model each parameter is recalled, directly use, reduce the troublesome steps of repeatedly setting, be convenient to operating personnel's operation, raise the efficiency.
The above is only preferred implementation of the present utility model; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (7)
1. an aluminium profile quenching device, comprise frame, aluminium section bar e Foerderanlage and cooling system, it is characterized in that: described cooling system comprises water cooling plant, air cooling equipment and mist device for cooling, described air cooling equipment comprises upper air duct, crosswind road and the lower air duct of both sides, described upper air duct is connected with fan, described crosswind road is connected with the crosswind machine, described lower air duct is connected with lower blower fan, the air outlet of described upper air duct is positioned at the top of described aluminium section bar e Foerderanlage, the air outlet of described lower air duct is positioned at the below of described aluminium section bar e Foerderanlage, the air outlet in described crosswind road is positioned at the left and right sides of described aluminium section bar e Foerderanlage, described fan, described lower blower fan, described crosswind machine is the frequency conversion adjustable fan, described fan, described crosswind machine, described lower blower fan is by the PLC Controlled by Programmable Controller.
2. aluminium profile quenching device as claimed in claim 1, it is characterized in that: the described crosswind road of both sides is to be the curve bend of 90 °.
3. aluminium profile quenching device as claimed in claim 1, it is characterized in that: described water cooling plant comprises water-cooled shower nozzle and some groups of side water-cooled shower nozzles under water-cooled shower nozzle on some groups of lateral distribution, some groups, described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle are all by being connected with water supply installation for the waterway control system of controlling hydraulic pressure accordingly, and each described waterway control system is by described PLC Controlled by Programmable Controller.
4. aluminium profile quenching device as claimed in claim 3, it is characterized in that: described water cooling plant also comprises the rotary nozzle of the adjustable-angle of some groups of lateral distribution, and described rotary nozzle is connected with described water supply installation by described waterway control system.
5. aluminium profile quenching device as claimed in claim 4, it is characterized in that: the hydraulic pressure regulation range of described upper water-cooled shower nozzle, described lower water-cooled shower nozzle, described side water-cooled shower nozzle and described rotary nozzle is 0-1.2MPa.
6. aluminium profile quenching device as claimed in claim 1, it is characterized in that: described mist device for cooling comprises laterally uniform some upper spraying nozzle of some rows, some rows are uniform lower spraying nozzle laterally, described upper spraying nozzle is distributed in the both sides of described aluminium section bar e Foerderanlage top, described lower spraying nozzle is distributed in the both sides of described aluminium section bar e Foerderanlage below, described upper spraying nozzle is connected with upper fog system, described lower spraying nozzle is connected with lower fog system, described upper fog system, described lower fog system is by described PLC Controlled by Programmable Controller.
7. aluminium profile quenching device as claimed in claim 1, it is characterized in that: the sample storage device and the sample that in described PLC programmable logic controller, are provided with for storing each parameter are transferred system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320289085 CN203346462U (en) | 2013-05-23 | 2013-05-23 | Aluminum profile quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320289085 CN203346462U (en) | 2013-05-23 | 2013-05-23 | Aluminum profile quenching device |
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| CN203346462U true CN203346462U (en) | 2013-12-18 |
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| CN 201320289085 Expired - Fee Related CN203346462U (en) | 2013-05-23 | 2013-05-23 | Aluminum profile quenching device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103320585A (en) * | 2013-05-23 | 2013-09-25 | 江阴江顺铝型材成套设备制造有限公司 | Aluminium profile quenching device |
| CN113265516A (en) * | 2021-04-29 | 2021-08-17 | 中国重型机械研究院股份公司 | Online air cooling device and method for aluminum profile extrusion |
-
2013
- 2013-05-23 CN CN 201320289085 patent/CN203346462U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103320585A (en) * | 2013-05-23 | 2013-09-25 | 江阴江顺铝型材成套设备制造有限公司 | Aluminium profile quenching device |
| CN113265516A (en) * | 2021-04-29 | 2021-08-17 | 中国重型机械研究院股份公司 | Online air cooling device and method for aluminum profile extrusion |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20180523 |
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| CF01 | Termination of patent right due to non-payment of annual fee |