CN203333468U - Glass toughening furnace - Google Patents

Glass toughening furnace Download PDF

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Publication number
CN203333468U
CN203333468U CN2013203739660U CN201320373966U CN203333468U CN 203333468 U CN203333468 U CN 203333468U CN 2013203739660 U CN2013203739660 U CN 2013203739660U CN 201320373966 U CN201320373966 U CN 201320373966U CN 203333468 U CN203333468 U CN 203333468U
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CN
China
Prior art keywords
glass
radiator tube
convection tubes
tubes
convection
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Expired - Fee Related
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CN2013203739660U
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Chinese (zh)
Inventor
牛建国
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CHANGZHI SHENGLONG INDUSTRIES Co Ltd
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CHANGZHI SHENGLONG INDUSTRIES Co Ltd
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Abstract

The utility model discloses a glass toughening furnace which comprises an upper hearth, a lower hearth, a transmission roller table, a furnace wire, a radiant panel, a radiant tube group and a convection tube, wherein the radiant tube group is hoisted in the hearth of the upper hearth and arranged below the furnace wire; the radiant tube group is formed by connecting multiple parallel radiant tubes in parallel; the convection tube is hoisted below the radiant tubes; an air inlet end of the convection tube is communicated with a fan; and an air spray hole is formed in the convection tube. According to the glass toughening furnace disclosed by the utility model, the heat-resistant stainless steel radiant tubes are adopted to replace the traditional radiant panel, the surface area of a radiant surface is increased by about 60%, and the heat transfer is fast; and moreover, the air supply to the convection tube is realized by the fan, and the glass deformation is effectively controlled.

Description

Glass tempering furnace
Technical field
The utility model relates to stove and accessory, particularly relates to a kind of glass tempering furnace.
Background technology
At present, the common ultra-thin glass that thickness is 1.8-2.2mm, intensity is very low, and in processing or handling process, as easy as rolling off a log generation is broken.People can only reduce the making area of glass, and to reduce the glass breaking probability, this just causes the scope of its use more narrow.Trace it to its cause, it is mainly the glass tempering furnace used now, only be suitable for processing the glass of 3-19mm thickness, produce with this annealing furnace the glass that thickness is 2mm and have following problem: the first, the planeness of glass does not reach the requirement of GB≤3 ‰, the especially large-area glass of 1.6-2.5 square metre.The second, the one side of glass contact live rollers, due to the distortion that glass produces in heat-processed, the local contact of glass roller-way overlong time, and produce fraying of surface, form white mist.Three, due to the inhomogeneous of heating with enhancement method is improper, make the glass surface Stress non-homogeneity after strengthening, be difficult for cutting again.
Produce the reason of these problems mainly: the first, have the type of heating of glass tempering furnace and the ultra-thin glass that control method is not suitable for 1.8-2.2mm thickness now.The radiation heating mode is mainly used in traditional heating, and glass enters in process furnace with normal temperature, and the bottom of glass is with radiation, transmits heat form acquisition heat; But some stoves do not have the top heat form; Some stoves are stove silk or radial lamella direct radiation glass.For the stove silk, change conveniently, radial lamella is divided into some unit by the stove silk, has larger gap between each radial lamella, can cause the radiation of glass inhomogeneous; And the temperature between each radial lamella is not transmitted.Glass is inhomogeneous owing to being heated, and can produce distortion, and the distortion of glass has just caused local and ceramic roller friction, and several local point of contact bear the weight of glass, thereby the part that has produced glass frays, and produces " white mist ", and larger distortion in addition.So mostly the thin glass of the processing of general annealing furnace, be the thin glass that thickness is 3-5mm, it is very large that " white mist " appears at thin probability on glass, and the ultra-thin glass that thickness is 1.8-2.2mm can't be processed at all in this stove.
The second, the convective heating on top arranges for eliminating " white mist ", but the employing of annealing furnace convection current now is pressurized air, and compressed-air actuated convection current is high pressure, few to flow point; Can cause between excessive, adjacent two gas orifices of convection current dot center pressure and the too small phenomenon of pressure between two row's convection tubess, can make thin glass heats initial deformation more serious, so that the glass of 1.8-2.2mm can't have been used.
Based on the problems referred to above, the simple glass annealing furnace is difficult to the ultra-thin glass of 1.8-2.2mm is carried out to efficient hardening, therefore, be badly in need of utility model and go out a kind of glass tempering furnace, effectively solve the problem of the glass of 1.8-2.2mm thickness being carried out to tempering, fill up the blank on technique, and this equipment still can be strengthened to the glass of general thickness.
The utility model content
The purpose of this utility model is to provide a kind of glass tempering furnace, in order to solve the defect of above-mentioned prior art.
In order to achieve the above object, technical scheme provided by the utility model is: a kind of glass tempering furnace, and it comprises body of heater, live rollers, stove silk, radial lamella; Described body of heater comprises upper furnace and lower hearth, described live rollers device is between upper furnace and lower hearth, and described stove silk installs respectively in upper furnace and lower hearth, and the stove silk is towards the ceramic roller setting, described radial lamella device, in lower hearth, and is placed in stove silk top; It also comprises radiator tube group and convection tubes, described radiator tube group is lifted in upper furnace, and be arranged on the below of stove silk, the radiator tube group is joined and is formed side by side by some radiator tubes, described radiator tube is an one-piece construction, and laterally be lifted in upper furnace, the diameter of radiator tube is 30-40mm, and wall thickness is 3-5mm; Described convection tubes is provided with a plurality of, and is lifted on side by side the below of radiator tube, and the inlet end of convection tubes is connected with blower fan, and the diameter of convection tubes is 20-30mm, and the convection tubes spacing is 260-300mm; Be provided with some gas orifices on convection tubes, the diameter of described gas orifice is 2-3mm, along the spacing of gas orifice on the convection tubes length direction, is 45-55mm.
Further, described live rollers comprises roller-way support and some ceramic roll shafts, and described ceramic roll shaft is set up on the roller-way support.
Further, described radiator tube adopts the heat-resistance stainless steel pipe to make.
Further, the diameter of described radiator tube is 35mm, and wall thickness is 4mm.
Further, the diameter of described ceramic roll shaft is 55mm, and the spacing of ceramic roll shaft is 110mm.
Further, the diameter of described convection tubes is 25mm, and the spacing of convection tubes is 280mm.
Further, the spacing along gas orifice on the convection tubes length direction is 50mm.
Adopt technique scheme, technique effect of the present utility model has:
1, the utility model annealing furnace adopts the heat-resistance stainless steel radiator tube, substitute traditional radial lamella, be placed in the bottom of upper furnace stove silk, some radiator tubes that parallel join and form side by side, form corrugated radiating surface, during radiation, formed a cross one another radiating surface, than common radial lamella, the surface-area of radiator tube has increased by 60% left and right, and the speed that heat is transmitted is fast; Radiator tube is accepted the stove silk heating of different units, and radiator tube is heated evenly, and has effectively reduced all around temperature difference in stove, and heats is good.
2, the utility model changes the mode of top convective heating, rational convection intensity is set and, to flow area, realizes the top and the bottom homogeneous heating of glass, avoids glass to produce larger distortion.What the utility model adopted is the additional blower fan convection type of burner hearth, be different from compressed-air actuated to streamed, to flowing pressure by 3-5kg/cm 2drop to 2000-4000pa/cm 2, convection current air outlet opening area is increased to 500 square millimeters/every square metre by 25 square millimeters/every square metre.The spacing of equilibration tube changes 280 millimeters into by 600mm, has effectively controlled the distortion of glass.
3, select rational ceramic roller shaft diameter and spacing; The diameter of roll shaft is the 50-60 millimeter, and the spacing of roller-way is the 95-115 millimeter, and above-mentioned rational diameter and spacing, be heated glass more even, reduces the friction problem of glass and ceramic roll shaft, has effectively reduced the generation of " white mist ".
4, utilize the glass surface stress equilibrium of the 1.8-2.2mm thickness after this equipment intensification, can again cut, and the glass planeness of strengthening 1.8-2.2mm thickness later≤3 ‰, reached the requirement of GB.
The accompanying drawing explanation
Fig. 1 is the sectional view of the utility model structure;
Fig. 2 is the side-view of the utility model structure;
Fig. 3 is the structural representation of existing glass tempering furnace;
Wherein: 1, body of heater, 2, live rollers, 3, the stove silk, 4, radial lamella, 5, the radiator tube group, 6, convection tubes, 11, upper furnace, 12, lower hearth, 21, ceramic roll shaft, 51, radiator tube, 61, gas orifice.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described.
As depicted in figs. 1 and 2, a kind of glass tempering furnace, it comprises body of heater 1, live rollers 2, stove silk 3, radial lamella 4; Body of heater 1 comprises upper furnace 11 and lower hearth 12, and live rollers 2 comprises roller-way support and some ceramic roll shafts 21, and ceramic roll shaft 21 is set up on the roller-way support, and the diameter of ceramic roll shaft 21 is 50-60mm, is preferably 55mm; The spacing of pottery roll shaft 21 is 95-115mm, is preferably 110mm.Adopt diameter and the spacing of above-mentioned rational ceramic roll shaft 21, make the heat transfer rate of live rollers 2 moderate, reduced the friction problem of glass and ceramic roll shaft 21.Live rollers 2 device is between upper furnace 11 and lower hearth 12, and stove silk 3 installs respectively in upper furnace 11 and lower hearth 12, and stove silk 3 arranges towards live rollers 2, and radial lamella 4 devices, in lower hearth 12, and are placed in stove silk 3 tops.
Glass tempering furnace of the present utility model also comprises radiator tube group 5 and convection tubes 6, radiator tube group 5 is lifted in upper furnace 11, and be arranged on the below of stove silk 3, radiator tube group 5 is joined and is formed side by side by some radiator tubes that parallel 51, radiator tube 51 is an one-piece construction, and adopt the heat-resistance stainless steel pipe to make, have high temperature resistant, stability is high, thermal conduction and the strong characteristics of radiation capacity.The radiating surface that some radiator tubes 51 form is the waviness radiating surface, with the existing radial lamella adopted, compare, swept area of the present utility model has increased nearly 60%, greatly improved swept area, the speed that heat is transmitted is faster, the diameter of radiator tube 51 is 30-40mm, be preferably 35mm, wall thickness is 3-5mm, be preferably 4mm, like this, when radiator tube 51 is subject to each stove silk radiation of top, being heated of radiator tube integral body can be very even, accordingly, radiator tube 51 adopts rational length, diameter and wall thickness, radiation heating to glass is more even, avoided the thin glass of 1.8-2.2mm to produce distortion because of local heating.Convection tubes 6 is lifted on the below of radiator tube 51, the diameter of convection tubes 6 is 20-30mm, be preferably 25mm, the spacing of convection tubes 6 is 260-300mm, is preferably 280mm, the inlet end of convection tubes 6 is communicated with blower fan, be provided with gas orifice 61 on convection tubes 6, gas orifice 61 arranges towards live rollers 2, and the diameter of gas orifice 61 is made as 2-3mm, spacing along gas orifice 61 on convection tubes 61 length directions is 45-55mm, is preferably 50mm; Air feeder of the present utility model replaces common gas-holder with blower fan, change the form of top convection current simultaneously, form by the few convection holes of high pressure changes the form that approaches working pressure and multipair discharge orifice into, rolling up of convection holes, avoided the compressed-air actuated inequality to flow, blower fan adopts the frequency conversion procedure auto-control, with this, comes rate of heating and the equalization temperature on reinforced glass top.
As shown in Figure 3, the structural representation of existing glass tempering furnace, the interior employing radial lamella of upper furnace 11 carries out thermal conduction, it is convenient for the stove silk is changed, the radial lamella 4 of casting is divided into some unit by the stove silk, have larger gap between adjacent two stove silks, this just causes the radiation of 4 pairs of glass of radial lamella inhomogeneous; And, the position difference of the thermocouple that each stove silk is subject to and the impact of change over signal difference, the temperature of stove silk is different, temperature between each stove silk can not be transmitted mutually, and, 1.8-2.2mm the glass of thickness is heated when inhomogeneous and very easily produces distortion, this has just caused the glass tempering difficulty thick to 1.8-2.2mm very large.
Finally it should be noted that, above embodiment is only unrestricted in order to the technical solution of the utility model to be described, although with reference to preferred embodiment, the utility model is had been described in detail, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement the technical solution of the utility model, and not breaking away from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of claim scope of the present utility model.

Claims (7)

1. a glass tempering furnace, it comprises body of heater (1), live rollers (2), stove silk (3), radial lamella (4); It is characterized in that: described body of heater (1) comprises upper furnace (11) and lower hearth (12), described live rollers (2) device is between upper furnace (11) and lower hearth (12), described stove silk (3) installs respectively in upper furnace (11) and lower hearth (12), described radial lamella (4) installs in lower hearth (12), and is placed in stove silk (3) top; It also comprises radiator tube group (5) and convection tubes (6), described radiator tube group (5) is lifted in upper furnace (11), and be arranged on the below of stove silk (3), radiator tube group (5) is joined and is formed side by side by some radiator tubes (51), described radiator tube (51) is an one-piece construction, and laterally be lifted in upper furnace (11), the diameter of radiator tube (51) is 30-40mm, and wall thickness is 3-5mm; Described convection tubes (6) is provided with a plurality of, and is lifted on side by side the below of radiator tube (51), and the inlet end of convection tubes (6) is connected with blower fan, and the diameter of convection tubes (6) is 20-30mm, and the spacing of convection tubes (6) is 260-300mm; Convection tubes (6) is provided with some gas orifices (61), and the diameter of described gas orifice (61) is 2-3mm, along the spacing of gas orifice (61) on convection tubes (6) length direction, is 45-55mm.
2. glass tempering furnace according to claim 1, it is characterized in that: described live rollers (2) comprises roller-way support and some ceramic roll shafts (21), and described ceramic roll shaft (21) is set up on the roller-way support.
3. glass tempering furnace according to claim 1 is characterized in that: described radiator tube (51) adopts the heat-resistance stainless steel pipe to make.
4. according to the described glass tempering furnace of claim 1 or 3, it is characterized in that: the diameter of described radiator tube (51) is 35mm, and wall thickness is 4mm.
5. glass tempering furnace according to claim 2, it is characterized in that: the diameter of described ceramic roll shaft (21) is 55mm, the spacing of ceramic roll shaft (21) is 110mm.
6. glass tempering furnace according to claim 1, it is characterized in that: the diameter of described convection tubes (6) is 25mm, the spacing of convection tubes (6) is 280mm.
7. glass tempering furnace according to claim 1, it is characterized in that: the spacing along gas orifice (61) on convection tubes (6) length direction is 50mm.
CN2013203739660U 2013-06-27 2013-06-27 Glass toughening furnace Expired - Fee Related CN203333468U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013203739660U CN203333468U (en) 2013-06-27 2013-06-27 Glass toughening furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013203739660U CN203333468U (en) 2013-06-27 2013-06-27 Glass toughening furnace

Publications (1)

Publication Number Publication Date
CN203333468U true CN203333468U (en) 2013-12-11

Family

ID=49702158

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2013203739660U Expired - Fee Related CN203333468U (en) 2013-06-27 2013-06-27 Glass toughening furnace

Country Status (1)

Country Link
CN (1) CN203333468U (en)

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131211

Termination date: 20190627