CN203295907U - Base plate for supporting track plate of ballastless track - Google Patents

Base plate for supporting track plate of ballastless track Download PDF

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Publication number
CN203295907U
CN203295907U CN2013202982180U CN201320298218U CN203295907U CN 203295907 U CN203295907 U CN 203295907U CN 2013202982180 U CN2013202982180 U CN 2013202982180U CN 201320298218 U CN201320298218 U CN 201320298218U CN 203295907 U CN203295907 U CN 203295907U
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CN
China
Prior art keywords
mainboard
backing plate
track
joint strip
sealing joint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2013202982180U
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Chinese (zh)
Inventor
龚佩毅
潘超
徐伟人
倪海曦
汪明玉
贺颂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Science and Technology of China Railway Shanghai Group Co Ltd
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Science & Technology Inst Shanghai Railway Bureau
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN2013202982180U priority Critical patent/CN203295907U/en
Application granted granted Critical
Publication of CN203295907U publication Critical patent/CN203295907U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model relates to high-speed railways, in particular to a base plate for supporting a track plate of a ballastless track. The base plate is characterized by comprising a main plate body and a sealing rubber strip which is fixed on the periphery of the main plate body. The sealing rubber strip supports the main plate body to be in a suspended state, and the upper plane of the sealing rubber strip is higher than the upper plane of the main plate body in position. The base plate for supporting the track plate of the ballastless track has the advantages that the modularized dedicated base plate is used for realizing rapid lifting construction of the track plate, therefore, the leakproofness is good, the construction is simple and convenient, the construction period is short, and the construction can be conducted even in a low temperature state; moreover, after the construction is completed, the base plate, dedicated repair materials and the track plate are poured to form a whole, so that the overall performance is good, and the requirements for rapid construction and rapid operation are met.

Description

A kind of for ballastless track boards supporting backing plate
Technical field
The utility model relates to high-speed railway, is specifically related to a kind of for ballastless track boards supporting backing plate.
Background technology
in recent years, along with high-speed railway is fast-developing, China has become the country of non-fragment orbit building size maximum, the high-speed railway of laying non-fragment orbit has covered the most of China zone, yet owing to there being geology between regional, landform, the difference of the natural conditions such as weather, so the non-fragment orbit concrete structure is because of load, environmental attack, the a variety of causes such as differential settlement or constructional deficiency, the track bulk settling appears, directly cause the out-of-flatness of circuit, its result not only has a direct impact the security reliability of high-speed railway, and can be to durability and some other normal function harms that use of high-speed railway.
When the sedimentation value of track circuit during greater than the regulated quantity of rail fastening, need to carry out whole lifting construction to track plates, usually adopt at present and fill certain thickness material between CA screed and track plates, and make between packed layer and track plates and CA screed all well-bondedly, and the whole mechanical property after construction meets the designing requirement of high ferro circuit.Present job practices mainly contains the CA mortar and fills with bag method and encapsulating method, and filling bag method construction technology is simple and convenient, but has space between two-layer CA mortar bag, so have mutual dislocation and the risk that produces gap; For the encapsulating method, in work progress, fast sealing is the key issue of construction, and casting process is difficult to control, and construction is comparatively complicated, is difficult to complete within the extremely short time and constructs and make overall performance meet the requirement of railway operation.
Summary of the invention
the purpose of this utility model is according to above-mentioned the deficiencies in the prior art, provide a kind of for ballastless track boards supporting backing plate, the sealing joint strip that this backing plate comprises mainboard and is positioned at the mainboard periphery, sealing joint strip is placed between track plates and CA sand cushion the mainboard hanging shape, and with plane on mainboard and lower plane, form respectively and have spacing packing space, make mainboard to distinguish fully and track plates, the CA sand cushion is bonded into one by special-purpose patching material, realize the construction of heightening of track plates, and has good airproof performance, easy construction, duration is short, and the characteristics that still can construct under low-temperature condition.
The utility model purpose realizes being completed by following technical scheme:
A kind of for ballastless track boards supporting backing plate, between the CA screed below described track plates and described track plates, it is characterized in that: described backing plate comprises a mainboard and the sealing joint strip that is fixed in described mainboard periphery, the described mainboard of described sealing joint strip supporting is in vacant state, and the upper plan-position of described sealing joint strip is higher than the upper plane of described mainboard.
The cross section of described sealing joint strip roughly is the sheet character form structure, its middle part has a draw-in groove, the side of described mainboard is provided with the boss that is complementary with described draw-in groove size, shape, and described sealing joint strip coordinates being fixedly connected with of formation and described mainboard with tongue-and-groove between described boss by described draw-in groove.
Offer some through holes between the upper plane of described mainboard and lower plane, form and be communicated with by some described through holes between described upper plane and described lower plane.
Offer the injected hole, the steam vent that are communicated with described through hole on one side of described mainboard.
Be fixedly installed respectively a resistive heater on the end face of described mainboard and bottom surface, described resistive heater is by the wire heating power at its two ends.
Offer guiding gutter on the upper plane of described mainboard.
The utility model has the advantages that: adopt the modularization special backing plate to realize the construction of track plates rapid uplift, have good airproof performance, easy construction, duration short, the characteristics that still can construct under low-temperature condition, and after construction is completed, backing plate, special-purpose patching material and track plates are built and are integrated, overall performance is good, thereby reaches the rapid construction requirement of operation fast.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the front view that the utility model adopts monolithic backing plate form of construction work;
Fig. 3 is the front view that the utility model adopts the combined liner plate form of construction work;
Fig. 4 is sectional view of the present utility model;
Fig. 5 is the front view of sealing joint strip in the utility model.
The specific embodiment
The utility model feature and other correlated characteristic are described in further detail by embodiment below in conjunction with accompanying drawing, so that technician's of the same trade understanding:
As Figure 1-5, in figure, mark 1-19 is respectively: mainboard 1, resistive heater 2, guiding gutter 3, sealing joint strip 4, steam vent 5, wire 6, injected hole 7, backing plate 8, track plates 9, special-purpose patching material 10, CA screed 11, bed plate 12, through hole 13, upper sealed end 14, lower seal end 15, draw-in groove 16, boss 17, upper slip casting space 18, lower slip casting space 19.
Embodiment: as shown in Figure 1, the backing plate 8 in the present embodiment is used mainboard 1 as the padded body that holds, and is arranged between track plates 9 and CA screed 11, to play the purpose that track plates 9 is heightened.Form respectively upper slip casting space 18 and lower slip casting space 19 between mainboard 1 and track plates 9, CA screed 11, two slip casting spaces form and are communicated with the steam vent 5 that is arranged at mainboard 1 one sides, injected hole 7 respectively, when being arranged at mainboard 1 under track plates 9, carry out slip casting until there are slurries to flow out in steam vent 5 by 7 pairs of upper slip casting spaces 18 of injected hole and lower slip casting space 19, make track plates 9, backing plate 8, CA screed 11 build and be integrated in the mode by slip casting, increase simultaneously the supporting force of mainboard 1, improve the support effects to track plates 9.
As shown in Figure 4, the periphery of mainboard 1 is fixedly connected with a sealing joint strip 4.Connected mode between the two is: be respectively arranged with a boss 17 on the two sides of mainboard 1, sealing joint strip 4 middle parts have a draw-in groove 16 that is complementary with boss 17 sizes, shape, and mainboard 1 forms tongue-and-grooves by boss 17 and coordinating of draw-in groove 16 with sealing joint strip 4 and splices.As shown in Figure 5, the cross section of sealing joint strip 4 roughly is the sheet character form structure, and its top has the upper sealed end 14 that is forked, and the bottom of sealing joint strip 4 has the lower seal end 15 that is forked, and lower seal end 15 is supported on screed 11.Sealing joint strip 4 can make that mainboard 1 is unsettled to be placed between track plates 9 and screed 11, the space that wherein forms between the upper plane of mainboard 1, track plates 9 and sealing joint strip 4 is the upper slip casting space 18 of special-purpose patching material 10, and the space that forms between the lower plane of mainboard 1, screed 11, sealing joint strip 4 is the lower slip casting space 19 of special-purpose patching material 10.
As shown in Figure 1,5, form and be communicated with by offering some through holes 13 between the upper plane of mainboard 1 and lower plane, and through hole 13 forms and connects with injected hole 7 and steam vent 5, makes operating personnel to pour into by 7 pairs of upper slip casting spaces 18 of injected hole and lower slip casting space 19.On mainboard 1, plane has equally distributed guiding gutter 3 in order to special-purpose patching material 10 is carried out water conservancy diversion, and special-purpose patching material 10 can the trend along with guiding gutter 3 be coated on the upper plane of mainboard 1 equably when perfusion.The upper plane of mainboard 1 and lower plane middle part is fixedly installed respectively a resistive heater 2, and resistive heater 2 can be by wire 6 heating powers at its two ends, realizes that heating to special-purpose patching material 10 is to promote its curing reaction.
The application process of above-mentioned backing plate 8, this application process for be the whole lifting construction of track plates 9, specifically comprise the steps:
1) measure and record on-the-spot size, determine and fixed track guidance tape 9 rising heights.
2) as shown in Figure 2 and Figure 3, according to on-site actual situations, as shape, size and the rising height of track plates 9, adopt different backing plate 8 combination, can take as shown in Figure 2 single backing plate or the lifting that realizes track plates 9 of a plurality of backing plate combinations as shown in Figure 3.The size of backing plate 8 and shape are determined by the structure of track plates 9,, according to the requirement of site operation, can be made monolithic, the independent sealed unit of perhaps cutting apart.The integral thickness of backing plate 8 is determined according to the height of track plates 9 liftings, is met the requirement of different rising heights.
3) fill in backing plate 8 below track plates 9, upper and lower end surface at sealing joint strip 4, namely go up sealed end 14, encapsulant is smeared at lower seal end 15 places, make sealing joint strip 4 to form close adhesion with track plates 9 and CA screed 11 respectively, the sealing fully in slip casting space 18 and lower slip casting space 19 in realization, wherein encapsulant can be polyurethane or epoxy resin fluid sealant.
4) special-purpose patching material 10 is injected until fill with in the upper slip casting space 18 from injected hole 7 toward backing plate 8, lower slip casting space 19, and whether the basis for estimation of filling with is namely to have unnecessary special-purpose patching material 10 to flow out in steam vent 5.After having special-purpose patching material 10 to flow out in steam vent 5, represent that upper and lower two slip casting spaces all fill with, should in time seal injected hole 7 and steam vent 5 at this moment.
5) when environment temperature is low, connect external power source and use resistive heater 2 to improve internal temperature, promote the curing reaction of special-purpose patching material 10.
6) detect construction effect, remove and clear up aid, site clearing.
The present embodiment is in the specific implementation: sealing joint strip 4 has certain elasticity, and has individual layer, bilayer or multi-layer sealed function, the main materials such as having flexible rubber that adopts.As shown in Figure 5, have certain suction-operated between double-layer seal limit and track plates, and two limits can be independent sealed, guarantee inner space, namely go up the sealing of packing space and lower packing space.
Resistive heater 2 is fixed in the centre position of backing plate upper and lower surface, externally be in febrile state after the energising, and temperature is controlled, while being used for low temperature, special-purpose patching material 10 is heated, and promotes its curing reaction.
Being connected between sealing joint strip 4 and mainboard 1 can be as sealing joint strip 4 is coordinated and is installed and fixed into one by tongue-and-groove with mainboard 1 in the present embodiment, can be also in the manufacturing process of backing plate 8, directly builds sealing joint strip 4 and mainboard 1 into a single integrated structure.

Claims (6)

1. one kind is used for ballastless track boards supporting backing plate, between the CA screed below described track plates and described track plates, it is characterized in that: described backing plate comprises a mainboard and the sealing joint strip that is fixed in described mainboard periphery, the described mainboard of described sealing joint strip supporting is in vacant state, and the upper plan-position of described sealing joint strip is higher than the upper plane of described mainboard.
2. according to claim 1 a kind of for ballastless track boards supporting backing plate, it is characterized in that: the cross section of described sealing joint strip roughly is the sheet character form structure, its middle part has a draw-in groove, the side of described mainboard is provided with the boss that is complementary with described draw-in groove size, shape, and described sealing joint strip coordinates being fixedly connected with of formation and described mainboard with tongue-and-groove between described boss by described draw-in groove.
3. according to claim 1 a kind of for ballastless track boards supporting backing plate, it is characterized in that: offer some through holes between the upper plane of described mainboard and lower plane, form and be communicated with by some described through holes between described upper plane and described lower plane.
4. according to claim 3ly a kind ofly for ballastless track boards supporting, use backing plate, it is characterized in that: offer the injected hole, the steam vent that are communicated with described through hole on a side of described mainboard.
5. according to claim 1ly a kind ofly for ballastless track boards supporting, use backing plate, it is characterized in that: be fixedly installed respectively a resistive heater on the end face of described mainboard and bottom surface, described resistive heater passes through the wire heating power at its two ends.
6. according to claim 1ly a kind ofly for ballastless track boards supporting, use backing plate, it is characterized in that: offer guiding gutter on the upper plane of described mainboard.
CN2013202982180U 2013-05-28 2013-05-28 Base plate for supporting track plate of ballastless track Expired - Lifetime CN203295907U (en)

Priority Applications (1)

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CN2013202982180U CN203295907U (en) 2013-05-28 2013-05-28 Base plate for supporting track plate of ballastless track

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013202982180U CN203295907U (en) 2013-05-28 2013-05-28 Base plate for supporting track plate of ballastless track

Publications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103790078A (en) * 2014-01-27 2014-05-14 中南大学 Thickened frame type ballastless track plate
CN103938500A (en) * 2013-05-28 2014-07-23 上海铁路局科学技术研究所 Backing plate used for supporting ballastless track plate and application method thereof
CN110273561A (en) * 2019-04-26 2019-09-24 福建省建筑设计研究院有限公司 Assembled public lavatory and its installation method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103938500A (en) * 2013-05-28 2014-07-23 上海铁路局科学技术研究所 Backing plate used for supporting ballastless track plate and application method thereof
CN103938500B (en) * 2013-05-28 2016-04-06 上海铁路局科学技术研究所 A kind of for ballastless track boards supporting backing plate and application process thereof
CN103790078A (en) * 2014-01-27 2014-05-14 中南大学 Thickened frame type ballastless track plate
CN103790078B (en) * 2014-01-27 2016-01-06 中南大学 A kind of thickening frame type fragment-free track slab
CN110273561A (en) * 2019-04-26 2019-09-24 福建省建筑设计研究院有限公司 Assembled public lavatory and its installation method

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C14 Grant of patent or utility model
GR01 Patent grant
CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: No. 251 Tianmu East Road, Jingan District, Shanghai

Patentee after: INSTITUTE OF SCIENCE AND TECHNOLOGY, CHINA RAILWAY SHANGHAI GROUP CO.,LTD.

Address before: No. 251 Tianmu East Road, Zhabei District, Shanghai

Patentee before: SHANGHAI RAILWAY BUREAU TECHNOLOGY CENTER

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20131120