CN203292832U - Composite production line for two-sided metal composite boards - Google Patents
Composite production line for two-sided metal composite boards Download PDFInfo
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- CN203292832U CN203292832U CN201320362693XU CN201320362693U CN203292832U CN 203292832 U CN203292832 U CN 203292832U CN 201320362693X U CN201320362693X U CN 201320362693XU CN 201320362693 U CN201320362693 U CN 201320362693U CN 203292832 U CN203292832 U CN 203292832U
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Abstract
The utility model discloses a composite production line for two-sided metal composite boards. The composite production line is mainly composed of a single-armed unwinding machine, a gantry type spot welding machine, a plate shearing machine, a tensioner, a napping machine, a degreasing tank, a rinsing tank, a hot air circulation oven, a high-temperature dust collector, a double-head unwinding machine, a carbon fiber film releasing machine, a pre-composite unit, a composite unit, a cooling furnace, a single-armed winding machine, a transitional roller and a single-armed winding machine. According to the composite production line for the two-sided metal composite boards, the blank of domestic composite board production lines is filled, the efficiency is high, produced composite boards are superior in quality, and energy can be saved.
Description
Technical field
The utility model relates to a kind of composite production line for double-sided metal composite, belongs to field of mechanical technique.
Background technology
Along with the progress of expanding economy and society, and the raising of material and culture level, people more and more pay attention to the quality of living, and the finishing of elevator, furniture and some communal facilitys has just become people to pursue a kind of standard of quality life.Have the good word decorative effect and have the application of the non-ferrous metal of good Corrosion Protection at architectural decoration so greatly stimulated.But the resource of non-ferrous metal is relatively in short supply, adopts whole real material productions can waste a large amount of resources, and cost is high, and single metal material generally also is difficult to meet the requirement of intensity.And if design a kind of composite plate structure with double-sided metal plate, surperficial sheet material uses valuable non-ferrous metal, base material adopts common sheet metal, can guarantee on the one hand whole intensity also can meet on the other hand the requirement of decorations.
The rigidity of stainless steel (aluminum steel) composite plate has increased by 98% than pure corrosion resistant plate, also possesses simultaneously original characteristics such as the bending, stretching, welding of pure aluminum plate, corrosion-resistant and resistance to oxidation.
The country such as American-European just brought into use aluminum-steel composite board to carry out the instead of pure aluminium plate and is widely used in traffic indication board etc. above relevant industries before 8 years.China present every year will be from more than 1,000 ten thousand tons of external import electrolytic aluminiums, and wherein only the every annual requirement of this industry of traffic indication board just has more than 100 ten thousand tons of electrolytic aluminiums.Can be national saves energy more than 100 hundred million kilowatt hours.The manufacturing cost and use cost that has been widely used in when for China, having saved a large amount of non-renewable resources also decrease of aluminum-steel composite board.
Composite metal plate is by special equipment and the compound different classes of Rustproof Steel Plate of advanced technologies and aluminium sheet with sheet metal, corrosion resistant plate and galvanized sheet, a kind of innovation composite metal plate that copper coin and aluminium sheet etc. form, this product surface has kept the same quality of virgin metal, attractive in appearance, resistance to oxidation, corrosion-resistant, abrasion performance, anti-pickup, washability.Guarantee again simultaneously the excellent in strength of product itself, the mechanical performances such as but the toughness bending stretches, shock-resistant, also have good vibration damping, noise reduction and the characteristics such as saving Precious Metals Resources and environmental protection and energy saving, this product cost is significantly less than the cost of positive material corrosion resistant plate except distinctive characteristics performance, has extremely strong price advantage and market competition advantage.
The composite board product of selling in the market is all from external import, and domestic also do not have a composite board product can the quality of production reliable, that meet the need of market, is mainly the production line with this composite plate of production of supporting shaping.
The utility model content
The utility model provides composite production line for double-sided metal composite, and this equipment making is superior, and good looking appearance is simple to operate, and product is stable, simultaneously the assembly cost of this production line
for solving above technical problem, the utility model provides following technical scheme: a kind of composite production line for double-sided metal composite, it is characterized in that, and described composite metal plate comprises panel, substrate and middle carbon fiber adhesive linkage, described production line is mainly by single-arm type unreeling machine, gantry spot welder, plate shearing machine, tensioner, napper, degreasing bath, rinse bath, heated-air circulation roaster, High-temp. suction cleaner, the double end unreeling machine, carbon fiber is put the film machine, pre-compound unit, compound unit, cool furnace, the single arm type winder, transition roller, the single arm type winder forms, and according to production sequence, each equipment is put sequentially as follows: single-arm type unreeling machine, transition roller, plate shearing machine, transition roller, gantry spot welder, transition roller, tensioner, napper, degreasing bath, squeezing machine, rinse bath, squeezing machine, heated-air circulation roaster, High-temp. suction cleaner, the double end unreeling machine, transition roller, carbon fiber is put the film machine, pre-compound unit, compound unit, cool furnace, transition roller, tensioner, plate shearing machine, transition roller, the single arm type winder, wherein, it is arranged side by side that double end unreeling machine and carbon fiber are put the film machine, and the place ahead is pre-compound unit, and the place ahead of pre-compound unit is compound unit.
Further, the place ahead of described single arm type winder is provided with EPC hydraulic pressure and automatically entangles the limit device.
The place ahead means the upper procedure in process sequence here.
This composite production line for double-sided metal composite that the utility model relates to, filled up the blank of domestic composite board production line, and its efficiency is high, and the composite plate of production is superior in quality, but and energy savings.
Description of drawings
Fig. 1 is the utility model composite production line for double-sided metal composite structural representation.
The specific embodiment
as shown in Figure 1, according to production sequence, each equipment is put sequentially as follows: single-arm type unreeling machine, transition roller, plate shearing machine, transition roller, gantry spot welder, transition roller, tensioner, napper, degreasing bath, squeezing machine, rinse bath, squeezing machine, heated-air circulation roaster, High-temp. suction cleaner, the double end unreeling machine, transition roller, carbon fiber is put the film machine, pre-compound unit, compound unit, cool furnace, transition roller, tensioner, plate shearing machine, transition roller, the single arm type winder, wherein, panel is unreeled and is put film machine carbon fiber adhesive linkage out with carbon fiber and jointly enter pre-compound unit by the double end unreeling machine, plate after compound from pre-compound unit enters compound unit jointly with substrate again, the double-level-metal plate is jointly compound by high hot rolling with middle carbon fiber adhesive linkage, entering cool furnace carries out cooling again, then enter next process.
Further, in the last procedure of described single arm type winder, EPC hydraulic pressure is set and automatically entangles the limit device.
Composite production line for double-sided metal composite, put film machine 13, pre-compound unit, compounding machine 14, cool furnace 15, tensioner 16, plate shearing machine 17, single arm type winder 18, hydraulic pressure by single-arm type unreeling machine 1, gantry spot welder 3, plate shearing machine 2, tensioner 4, napper 5, degreasing bath 6, degreasing bath 7, squeezing machine 8, rinse bath 9, squeezing machine 10, heated-air circulation roaster 11, High-temp. suction cleaner, double end unreeling machine 12, carbon fiber and automatically entangle limit device, transition roller, single arm type winder etc. and form.
its technological process is as follows: at first by 1 pair of substrate of single-arm type unreeling machine (galvanized sheet), carry out blowing and produce reverse tension via transition roller → → effect of plate shearing machine 2(plate shearing machine is to wipe out the wrench waste material) → → transition roller → → the mash welder effect of gantry spot welder 3(gantry is to be used for edge fit between two volume galvanization rolls, to save the trouble of manually drawing material) → → transition roller → → tensioner 4(synchronizes with one of back tensioner speed, thereby generation hightension, so that the tension of the plate face between two tensioners and steadily advancing, be conducive to like this plucking, degreasing, clean, the technique such as compound) → → effect of napper 5(napper is that substrate surface is carried out uniform plucking, to increase peel strength and the useful life longevity of composite plate) → → grease and the dirt on degreasing bath 6(cleaning base plate surface) → → squeezing machine 8 → → rinse bath 9(washes away degreaser and the residual soil of substrate surface) → → squeezing machine 10 → → heated-air circulation roaster 11(heats substrate surface in blower fan is delivered to baking box uniformly by the heat that combustion chamber produces, surface temperature can reach 200 ℃, compound with the high hot rolling that facilitates the later stage) → → High-temp. suction cleaner → → (double end unreeling machine 12+ carbon fiber put film machine 13 → → transition roller → → pre-compound unit) → → that compound unit 14(carries out high hot rolling with stainless steel ultra thin plate and substrate galvanized sheet by the high-strength environment-friendly carbon fibre material is compound) → → cool furnace 15(cools down the surface temperature of composite plate fast, increase its intensity) → → transition roller → → tensioner 16(and last tensioner work compound) → → plate shearing machine 17 → → transition roller → → EPC hydraulic pressure automatically entangle the limit device → → rewinding of single arm type winder 18(composite finished product volume).
, through the cooperation of above-mentioned several equipment, the panel of double-sided metal clad plate and substrate are undertaken good compound by the high molecular bonding film.The main feature of this equipment be than foreign same type product floor space dwindle 60%, project organization is more reasonable, speed is faster, quantum of output is higher, can reach 8 meters per minute.This equipment operating is easy to maintenance, and the equipment total cost is the price of external equal type products sixth.The finished product cost has reduced by 35%, but particularly relatively external production line saves energy reaches 30%.
The specific embodiment described in the utility model does not form the restriction to the application's scope; every within the spirit and principle of the utility model design, any modification that one of skill in the art can make, be equal to and replace and within improvement etc. all should be included in protection domain of the present utility model.
Claims (2)
1. a composite production line for double-sided metal composite, is characterized in that, described composite metal plate comprises panel, substrate and middle carbon fiber adhesive linkage, described production line is mainly by single-arm type unreeling machine, gantry spot welder, plate shearing machine, tensioner, napper, degreasing bath, rinse bath, heated-air circulation roaster, High-temp. suction cleaner, the double end unreeling machine, carbon fiber is put the film machine, pre-compound unit, compound unit, cool furnace, the single arm type winder, transition roller, the single arm type winder forms, and according to production sequence, each equipment is put sequentially as follows: single-arm type unreeling machine, transition roller, plate shearing machine, transition roller, gantry spot welder, transition roller, tensioner, napper, degreasing bath, squeezing machine, rinse bath, squeezing machine, heated-air circulation roaster, High-temp. suction cleaner, the double end unreeling machine, transition roller, carbon fiber is put the film machine, pre-compound unit, compound unit, cool furnace, transition roller, tensioner, plate shearing machine, transition roller, the single arm type winder, wherein, it is arranged side by side that double end unreeling machine and carbon fiber are put the film machine, and the place ahead is pre-compound unit, and the place ahead of pre-compound unit is compound unit.
2. composite production line for double-sided metal composite according to claim 1, is characterized in that, the place ahead of described single arm type winder is provided with EPC hydraulic pressure and automatically entangles the limit device.
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CN201320362693XU CN203292832U (en) | 2013-06-24 | 2013-06-24 | Composite production line for two-sided metal composite boards |
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CN201320362693XU CN203292832U (en) | 2013-06-24 | 2013-06-24 | Composite production line for two-sided metal composite boards |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103331615A (en) * | 2013-06-24 | 2013-10-02 | 无锡美誉金属复合新材料有限公司 | Composite production line of double-side metal composite plate |
CN108637698A (en) * | 2018-05-14 | 2018-10-12 | 广东斯丹诺机械有限公司 | A kind of Automatic production line of aluminum template |
CN110834126A (en) * | 2019-11-06 | 2020-02-25 | 常州市雪龙机械制造有限公司 | Grooving machine and long-stroke grooving production line |
CN112223097A (en) * | 2020-09-25 | 2021-01-15 | 浙江松发复合新材料有限公司 | Stainless steel-copper composite plate strip production line |
-
2013
- 2013-06-24 CN CN201320362693XU patent/CN203292832U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103331615A (en) * | 2013-06-24 | 2013-10-02 | 无锡美誉金属复合新材料有限公司 | Composite production line of double-side metal composite plate |
CN103331615B (en) * | 2013-06-24 | 2016-02-03 | 无锡美誉金属复合新材料有限公司 | Composite production line for double-sided metal composite |
CN108637698A (en) * | 2018-05-14 | 2018-10-12 | 广东斯丹诺机械有限公司 | A kind of Automatic production line of aluminum template |
CN110834126A (en) * | 2019-11-06 | 2020-02-25 | 常州市雪龙机械制造有限公司 | Grooving machine and long-stroke grooving production line |
CN112223097A (en) * | 2020-09-25 | 2021-01-15 | 浙江松发复合新材料有限公司 | Stainless steel-copper composite plate strip production line |
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Granted publication date: 20131120 Termination date: 20140624 |
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