A kind of power modular sliding-vane air compressor
Technical field
The utility model relates to power with the design of air compressor, and a kind of power modular sliding-vane air compressor is provided especially.
Background technique
Power with the modular air compressor as a kind of with electric energy conversion be have certain pressure pressurized air can universal machine, be widely used in industrial each field, be used for control instrument, control valve, driving pneumatic tool, drive cylinder, purge etc.
Power modular sliding-vane air compressor advanced technology, main frame adopts the modular design, highly integrated compressor host, the oil of compressor inside, fate row all are integrated in compressor host inside, make the simple in structure of compressor, compact and reasonable, engine speed is low, stressed simple, moving element is few, and maintenance cost is low.
Although power does not have to access real extensive use with modular sliding-vane air compressor advanced technology.Basic reason is its height modular design, installing space is extremely limited, its rotor supporting structure can only be the thin-walled sliding bearing, and such bearing working life and reliability have significant limitation, causes modular power to be difficult to be used widely with sliding-vane air compressor.
Existing power modular sliding-vane air compressor, because the installing positions of bearings sliding bearing place of suction port end cap and small end cover is small-sized, 1., bearing installation position size is little that high-performance bearing can't be installed cause the sliding bearing of the thin wall multi-layer metallic material that the bearing at support rotor two ends can only the installation dimension compactness, therefore have following defective:; 2., the sliding bearing of thin wall multi-layer metallic material is because bearing capacity is low, is only applicable to medium load, and shock-resistant ability; 3., the frictional force of sliding bearing cooperation place friction pair is large, increased the starting torque of compressor and the starting current of motor; 4., sliding bearing need to have a large amount of lubricant oil to supply with when using lubricated, but almost there is no lubricant oil at outage state lower bearing place when compressor.When under low temperature environment when operation lubricant oil poor fluidity compressor start moment or during initial launch bearing can not obtain enough lubricant oil supplies and can cause bearing to cause bearing and rotor shaft to be scrapped with the rotor shaft interlock that coordinates, compressor can't move; 5., can't use on large air displacement type.It is 10m that existing power is only applicable to air displacement with the type of sliding-vane air compressor
3/ min contains 10m
3The type that/min is following, wherein air displacement 10m
3Therefore the type of/min sliding bearing and rotor shaft interlock, the situation that causes part to be scrapped in use also often occur because loadtype belongs to medium load on the upper side.And air displacement is at 10m
3Be all the high loading operation when type starting that/min is above and operation, during starting, impact force is large, and existing sliding bearing configuration can't be satisfied the needs of compressor stable operation at all.
Therefore, how to improve power with bearing capacity, shock-resistant ability, the reliability of modular sliding-vane air compressor, reduce production costs, become those skilled in the art's problem demanding prompt solution.
The model utility content
In view of this, the utility model provides a kind of power modular sliding-vane air compressor, has improved bearing capacity, shock-resistant ability, reliability, has reduced cost of production.
The technological scheme that its technical problem that solves the utility model adopts is a kind of power modular sliding-vane air compressor, comprises induction regulator 1, suction port end cap 2, the first rolling bearing 3, the second rolling bearing 4, stator 5, rotor 6, slide plate 7, small end cover 8, shaft end seal lid 9, outside framework oil seal 10, the first rotor baffle plate 11, the second rotor baffle plate 12;
Wherein, wherein, the outer ring sleeve of described the first rolling bearing 3 is connected in the bearing mounting hole a15 of suction port end cap 2, and the outer ring sleeve of described the second rolling bearing 4 is connected in the bearing mounting hole b16 of small end cover 8;
The first rotor baffle plate 11 is socketed on the left end of rotor 6, and described the second rotor 6 is socketed on the right-hand member of rotor 6;
The inner ring of described the first rolling bearing 3 is socketed in the left end of rotor 6, and the inner ring of the second rolling bearing 4 is socketed in the right-hand member of rotor 6;
Described the first rotor baffle plate 11 is placed between the right side and rotor 6 of the first rolling bearing 3, and described the second rotor baffle plate 12 is placed between the left side and rotor 6 of the second rolling bearing 4.
Power described in the utility model modular sliding-vane air compressor, wherein,
The side bottom of the bearing mounting hole a15 of described suction port end cap 2 is provided with step a13;
The opposite side of the bearing mounting hole a15 of described suction port end cap 2 is provided with circular groove a14, covers to guarantee that in order to fixing seal the lubricants capacity in bearing bore is sufficient.
Power described in the utility model modular sliding-vane air compressor, wherein, the bearing mounting hole a15 diameter of described suction port end cap 2 is not less than 100mm.
Power described in the utility model modular sliding-vane air compressor, the wall thickness that has increased suction port end cap 2 improves the rigidity of part and intensity greatly, strengthened the diameter of bearing mounting hole, can bring up to high performance rolling bearing can be installed by the original thin-walled sliding bearing of can only installing.
Power described in the utility model modular sliding-vane air compressor, wherein,
The side bottom of the bearing mounting hole b16 of described small end cover 8 is provided with step b17;
The opposite side of the bearing mounting hole b16 of described small end cover 8 is provided with fixing structure 18, in order to fixedly axle head sealing cover 9 and outside framework oil seal 10 to guarantee that lubricants capacity in bearing bore is sufficient and can not leak into beyond movement;
Power described in the utility model modular sliding-vane air compressor, wherein, the bearing mounting hole b16 diameter of described small end cover 8 is not less than 100mm.
Power described in the utility model modular sliding-vane air compressor, the wall thickness that has increased small end cover 8 improves the rigidity of part and intensity greatly, strengthened the diameter of bearing mounting hole, can bring up to high performance rolling bearing can be installed by the initial thin-walled sliding bearing of can only installing.
power described in the utility model modular sliding-vane air compressor, wherein, the diameter of axle of the bearing installation place at described rotor 6 two ends is not less than 55mm, the increase of the diameter of axle, rigidity and the intensity of rotor 6 have been improved, in rotor 6 both ends of the surface design and installations, the first rotor baffle plate 11 is arranged, the second rotor baffle plate 12, the first rotor baffle plate 11 and suction port end cap 2, the second rotor baffle plate 12 and small end cover 8 match, the inner ring of the first rolling bearing 3 and the second rolling bearing 4 is respectively installed to the first rotor baffle plate 11 at rotor 6 two ends and the surface of the second rotor baffle plate 12, the increase of rotor 6 bearing installation place diameter of axle sizes improves the rigidity of part and intensity greatly, solved the problem of rotor 6 bearing place off-axises, to realize installing high performance rolling bearing.
Power described in the utility model modular sliding-vane air compressor, wherein,
Described slide plate 7 is arranged in the cannelure of rotor 6;
Described stator 5 is socketed on outside rotor 6;
The left end of described stator 5 is connected with suction port end cap 2, and right-hand member is connected with small end cover 8.
Power described in the utility model modular sliding-vane air compressor, wherein, described induction regulator 1 is connected with suction port end cap 2.
Power described in the utility model modular sliding-vane air compressor, the boundary dimension that has increased induction regulator 1 makes it to match with suction port end cap 2, has increased the size of induction regulator 1 inlet hole, has guaranteed the abundance of gettering quantity.
Power described in the utility model modular sliding-vane air compressor, wherein,
Described bearing seal cover is socketed on rotor 6 right-hand members, and is connected with small end cover 8;
Be provided with outside framework oil seal 10 between described bearing seal cover and rotor 6.
Power described in the utility model modular sliding-vane air compressor, the compression unit of slide plate 7 formula air compressors is made of stator 5, rotor 6, large small end cover 8 and slide plate 7, rotor 6 bias are inscribed within stator 5 inwalls, have chute longitudinally on rotor 6, slide plate 7 can be done movement radially in chute.When rotating under the driving of rotor 6 at motor, slide plate 7 throws away under centrifugal action and is tangent with stator 5 inwalls.Two slide plates 7, rotor 6, stator 5 and the suction port end cap 2 that faces mutually and small end cover 8 form the compression chamber of sealing, rotation along with rotor 6, ascending and descending continuous variation occurs in the volume of compression chamber, the ascending process gas of compression chamber volume is drawn into compression chamber, the process that the compression chamber volume is descending, be the air compressing process, realize compression.
Power described in the utility model modular sliding-vane air compressor, have the following advantages: 1., can bear heavy load, rolling bearing that shock-resistant ability is strong by using, can effectively solve bearing of compressor and rotor 6 interlocks that the inefficacy due to sliding bearing that existing power causes because of the unreliability of sliding bearing itself with modular slide plate 7 formula air compressors causes, burn out, bearing is scrapped, rotor 6 is scrapped, the problem that compressor can't normally move; 2., guaranteed that by using rolling bearing existing maximum air displacement is at 10m
3The power of/min can reach stable operation under low temperature environment with slide plate 7 formula air compressors under home; Install simultaneously high performance rolling bearing can produce can stable operation air displacement at 10m
3The power of the middle and high air displacement that/min is above slide plate 7 formula air compressors; 3., used rolling bearing not changing under the prerequisite of modular design, solved the large-scale slide plate 7 modular problems of formula air compressor main machine, slide plate 7 formula air compressor mainframe modulaies do not have before this in the world.
Power described in the utility model modular sliding-vane air compressor, change the sliding bearing of original compressor into rolling bearing, make power with modular slide plate 7 formula air compressors, revolutionary variation occur, the design of bearing configuration is changed, and will make power really become the main product of power use air compressor on market with modular slide plate 7 formula air compressors.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technological scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or description of the Prior Art, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is existing modular sliding-vane air compressor structural representation;
Fig. 2 is power described in the utility model modular sliding-vane air compressor structural representation;
Fig. 3 is the suction port end cap sectional view of existing modular sliding-vane air compressor;
Fig. 4 is suction port end cap sectional view described in the utility model;
Fig. 5 is suction port end cap stereogram described in the utility model;
Fig. 6 is the small end cover sectional view of existing modular sliding-vane air compressor;
Fig. 7 is small end cover sectional view described in the utility model;
Fig. 8 is small end cover stereogram described in the utility model;
Fig. 9 is the rotor sectional view of existing modular sliding-vane air compressor;
Figure 10 is rotor sectional view described in the utility model.
Embodiment
The utility model discloses a kind of power modular sliding-vane air compressor, improved bearing capacity, shock-resistant ability, reliability, reduced cost of production.
Below in conjunction with the accompanying drawing in the utility model embodiment, the technological scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiments.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment who obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
Please refer to shown in Fig. 2,4,5,7,8,10, Fig. 2 is power described in the utility model modular sliding-vane air compressor structural representation; Fig. 4 is suction port end cap sectional view described in the utility model; Fig. 5 is suction port end cap stereogram described in the utility model; Fig. 7 is small end cover sectional view described in the utility model; Fig. 8 is small end cover stereogram described in the utility model; Figure 10 is rotor sectional view described in the utility model.
Embodiment 1
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2, comprise induction regulator 1, suction port end cap 2, the first rolling bearing 3, the second rolling bearing 4, stator 5, rotor 6, slide plate 7, small end cover 8, shaft end seal lid 9, outside framework oil seal 10, the first rotor baffle plate 11, the second rotor baffle plate 12;
Wherein, the outer ring sleeve of described the first rolling bearing 3 is connected in the bearing mounting hole a15 of suction port end cap 2, and the outer ring sleeve of described the second rolling bearing 4 is connected in the bearing mounting hole b16 of small end cover 8;
The first rotor baffle plate 11 is socketed on the left end of rotor 6, and described the second rotor 6 is socketed on the right-hand member of rotor 6;
The inner ring of described the first rolling bearing 3 is socketed in the left end of rotor 6, and the inner ring of the second rolling bearing 4 is socketed in the right-hand member of rotor 6;
Described the first rotor baffle plate 11 is placed between the right side and rotor 6 of the first rolling bearing 3, and described the second rotor baffle plate 12 is placed between the left side and rotor 6 of the second rolling bearing 4.
Embodiment 2
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2, comprise induction regulator 1, suction port end cap 2, the first rolling bearing 3, the second rolling bearing 4, stator 5, rotor 6, slide plate 7, small end cover 8, shaft end seal lid 9, outside framework oil seal 10, the first rotor baffle plate 11, the second rotor baffle plate 12;
Wherein, the outer ring sleeve of described the first rolling bearing 3 is connected in the bearing mounting hole a15 of suction port end cap 2, and the outer ring sleeve of described the second rolling bearing 4 is connected in the bearing mounting hole b16 of small end cover 8;
The first rotor baffle plate 11 is socketed on the left end of rotor 6, and described the second rotor 6 is socketed on the right-hand member of rotor 6;
The inner ring of described the first rolling bearing 3 is socketed in the left end of rotor 6, and the inner ring of the second rolling bearing 4 is socketed in the right-hand member of rotor 6;
Described the first rotor baffle plate 11 is placed between the right side and rotor 6 of the first rolling bearing 3, and described the second rotor baffle plate 12 is placed between the left side and rotor 6 of the second rolling bearing 4.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Fig. 4,5,
The side bottom of the bearing mounting hole a15 of described suction port end cap 2 is provided with step a13;
The opposite side of the bearing mounting hole a15 of described suction port end cap 2 is provided with circular groove a14, covers to guarantee that in order to fixing seal the lubricants capacity in bearing bore is sufficient.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Fig. 7,8,
The side bottom of the bearing mounting hole b16 of described small end cover 8 is provided with step b17;
The opposite side of the bearing mounting hole b16 of described small end cover 8 is provided with fixing structure 18, in order to fixedly axle head sealing cover 9 and outside framework oil seal 10 to guarantee that lubricants capacity in bearing bore is sufficient and can not leak into beyond movement.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2,
Described slide plate 7 is arranged in the cannelure of rotor 6;
Described stator 5 is socketed on outside rotor 6;
The left end of described stator 5 is connected with suction port end cap 2, and right-hand member is connected with small end cover 8.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2, described induction regulator 1 is connected with suction port end cap 2.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2,
Described bearing seal cover is socketed on rotor 6 right-hand members, and is connected with small end cover 8;
Be provided with outside framework oil seal 10 between described bearing seal cover and rotor 6.
Embodiment 3
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2, comprise induction regulator 1, suction port end cap 2, the first rolling bearing 3, the second rolling bearing 4, stator 5, rotor 6, slide plate 7, small end cover 8, shaft end seal lid 9, outside framework oil seal 10, the first rotor baffle plate 11, the second rotor baffle plate 12;
Wherein, the outer ring sleeve of described the first rolling bearing 3 is connected in the bearing mounting hole a15 of suction port end cap 2, and the outer ring sleeve of described the second rolling bearing 4 is connected in the bearing mounting hole b16 of small end cover 8;
The first rotor baffle plate 11 is socketed on the left end of rotor 6, and described the second rotor 6 is socketed on the right-hand member of rotor 6;
The inner ring of described the first rolling bearing 3 is socketed in the left end of rotor 6, and the inner ring of the second rolling bearing 4 is socketed in the right-hand member of rotor 6;
Described the first rotor baffle plate 11 is placed between the right side and rotor 6 of the first rolling bearing 3, and described the second rotor baffle plate 12 is placed between the left side and rotor 6 of the second rolling bearing 4.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Fig. 4,5,
The side bottom of the bearing mounting hole a15 of described suction port end cap 2 is provided with step a13;
The opposite side of the bearing mounting hole a15 of described suction port end cap 2 is provided with circular groove a14, covers to guarantee that in order to fixing seal the lubricants capacity in bearing bore is sufficient.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Fig. 4,5, the bearing mounting hole a15 diameter of described suction port end cap 2 is not less than 100mm.
The described power of the present embodiment modular sliding-vane air compressor, the wall thickness that has increased suction port end cap 2 improves the rigidity of part and intensity greatly, strengthened the diameter of bearing mounting hole, can bring up to high performance rolling bearing can be installed by the original thin-walled sliding bearing of can only installing.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Fig. 7,8,
The side bottom of the bearing mounting hole b16 of described small end cover 8 is provided with step b17;
The opposite side of the bearing mounting hole b16 of described small end cover 8 is provided with fixing structure 18, in order to fixedly axle head sealing cover 9 and outside framework oil seal 10 to guarantee that lubricants capacity in bearing bore is sufficient and can not leak into beyond movement;
The described power of the present embodiment modular sliding-vane air compressor, as shown in Fig. 7,8, the bearing mounting hole b16 diameter of described small end cover 8 is not less than 100mm.
The described power of the present embodiment modular sliding-vane air compressor, the wall thickness that has increased small end cover 8 improves the rigidity of part and intensity greatly, strengthened the diameter of bearing mounting hole, can bring up to high performance rolling bearing can be installed by the original thin-walled sliding bearing of can only installing.
the described power of the present embodiment modular sliding-vane air compressor, as shown in figure 10, the diameter of axle of the bearing installation place at described rotor 6 two ends is not less than 55mm, the increase of the diameter of axle, rigidity and the intensity of rotor 6 have been improved, in rotor 6 both ends of the surface design and installations, the first rotor baffle plate 11 is arranged, the second rotor baffle plate 12, the first rotor baffle plate 11 and suction port end cap 2, the second rotor baffle plate 12 and small end cover 8 match, the inner ring of the first rolling bearing 3 and the second rolling bearing 4 is respectively installed to the first rotor baffle plate 11 at rotor 6 two ends and the surface of the second rotor baffle plate 12, the increase of rotor 6 bearing installation place diameter of axle sizes improves the rigidity of part and intensity greatly, solved the problem of rotor 6 bearing place off-axises, to realize installing high performance rolling bearing.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2,
Described slide plate 7 is arranged in the cannelure of rotor 6;
Described stator 5 is socketed on outside rotor 6;
The left end of described stator 5 is connected with suction port end cap 2, and right-hand member is connected with small end cover 8.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2, described induction regulator 1 is connected with suction port end cap 2.
The described power of the present embodiment modular sliding-vane air compressor, the boundary dimension that has increased induction regulator 1 makes it to match with suction port end cap 2, has increased the size of induction regulator 1 inlet hole, has guaranteed the abundance of gettering quantity.
The described power of the present embodiment modular sliding-vane air compressor, as shown in Figure 2,
Described bearing seal cover is socketed on rotor 6 right-hand members, and is connected with small end cover 8;
Be provided with outside framework oil seal 10 between described bearing seal cover and rotor 6.