CN203271854U - Pulsed type electric control cylinder oiling lubricating system of two-stroke diesel engine reflux valve - Google Patents
Pulsed type electric control cylinder oiling lubricating system of two-stroke diesel engine reflux valve Download PDFInfo
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- CN203271854U CN203271854U CN 201320193121 CN201320193121U CN203271854U CN 203271854 U CN203271854 U CN 203271854U CN 201320193121 CN201320193121 CN 201320193121 CN 201320193121 U CN201320193121 U CN 201320193121U CN 203271854 U CN203271854 U CN 203271854U
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Abstract
The utility model provides a pulsed type electric control cylinder oiling lubricating system of a two-stroke diesel engine reflux valve. The pulsed type electric control cylinder oiling lubricating system of the two-stroke diesel engine reflux valve comprises an oil tank and a plurality of mechanical oiling devices, an oil inlet of each mechanical oiling device is separately communicated with an oil outlet of the oil tank via an oil inlet pipe, and an oil outlet of each mechanical oiling device is separately connected with a plurality of oiling guns. The lubricating system is characterized in that a reflux electric control valve is additionally arranged between each mechanical oiling device and the plurality of oiling guns, oil inlet channels and a reflux system are arranged in the reflux electric control valve, each oil inlet channel is connected with the reflux system via an electric control reflux part, an oil inlet of each oil inlet channel is communicated with the oil outlet of the corresponding mechanical oiling device, and an oil outlet of each oil inlet channel is respectively communicated with the plurality of oiling guns. The pulsed type electric control cylinder oiling lubricating system of the two-stroke diesel engine reflux valve is advantaged by simple structure, low cost, and reliable work, and the oiling volume of the lubricating system can make adjustable changes according to the working condition of a diesel engine and the running-in state of a cylinder.
Description
Technical field
The utility model relates to the cylinder of diesel engine lubrication system, specifically refers to a kind of two stroke diesel engine reflux valve pulsed electronic control cylinder oil injecting lubricating system.
Background technique
In order to improve performance and to reduce fuel consumption rate, the large ship diesel engine increasing towards stroke of piston, compression ratio is more and more higher, pressure of explosion and the increasing future development of mean effective pressure, in order to keep good lubrication, the consumption rate of cylinder oil obviously increases, therefore how the increase of cylinder oil consumption rate must cause the rising of operating cost, and the consumption rate of less cylinder oil is another important approach that cuts operating costs.The cylinder oiler oiling is divided into mechanical lubricator and the large class of automatically controlled oil gun two, wherein used mechanical type cylinder oiler major part is all that this Jensen Cylinder lubricating of Denmark's Chinese system house produces, the size of mechanical type oil gun oil filling amount and the rotation speed change of main frame are linear, its oil mass is that rotating speed is controlled, the adjusting of oil mass mainly relies on the plunger stroke of each junior unit of manual tune to realize, can not satisfy lubricated and save the demand of cylinder oil.
For automatically controlled oil gun, the electronic timing swirl-spray formula cylinder lubricating system (SIP system) of the HANS JENSEN Lubricators company exploitation of Denmark, changed cylinder in the past and adopted the be periphery conventional lubrication mode of oil of mechanical timer oiling and piston, adopted the electronic timing oiling and rotate the lubricating system of scavenge flow cloth oil phase combination.Man B﹠amp; Alpha ACC (Adaptive Cylinder oil control) the electronic timing cylinder lubricating apparatus of W company exploitation, it is the high-pressure oil pump that a kind of electronic timing sprays, pumping plant provides the cylinder oil (pressure is generally between 4.0-4.5) of high pressure, by the common rail pipe road waiting before each oil gun, then the injection by control unit control cylinder oil.The pulse lubricating oil system of watt Ceylon company (Pulse Lubricating System is called for short PLS).Cylinder lubricating oil is by the dosing pump on lubricated modular unit, by the pressure of servo oil, it flowed to lubrication filler.Lubricated modular unit has electronics integrated monitor function, be provided with two independently pipeline be cylinder lubrication oil pipe line and servo oil pipe line, the operation power of lubricated modular unit is from through the servo oil of high pressure in the post-decompression servo oily common rail system of reduction valve.
Although automatically controlled oil gun slowly becomes the trend of cylinder oiler development from now on due to its numerous advantage, above these electronic control injections systems is mainly used in new ship construction.Because the oil gun on existing boats and ships mainly still adopts the mechanical type oil gun, so the shortcoming such as the transformation of the mechanical injection system that has used for obsolete vessel all exists complex structure, expensive, maintenance expenses is high, and repacking is inconvenient.HANS JENSEN Lubricators company adopts actuating motor can realize that oil filling amount changes with main unit load (or mean effective pressure) on the basis of its mechanical lubricator, but also can't more accurately control the oiling timing with the main frame working conditions change.
Summary of the invention
The objective of the invention is according to the deficiencies in the prior art, provide a kind of simple in structure, with low cost, reliable operation and its oil filling amount (oiling rate) can make with diesel engine condition and cylinder break-in state the automatically controlled oil injecting lubricating of the cylinder system of adaptations.
the technical solution of the utility model is specifically: described a kind of two stroke diesel engine reflux valve pulsed electronic control cylinder oil injecting lubricating system comprises fuel tank and a plurality of mechanical lubricator, the filler opening of each mechanical lubricator is communicated with the oil outlet of fuel tank by oil inlet pipe respectively, oil outlet is connected with respectively several grease guns, it is characterized in that: install a backflow electrically-controlled valve additional between each mechanical lubricator and several grease guns, be provided with oil inlet passage and return-flow system in the backflow electrically-controlled valve, be connected by automatically controlled backflow couple between oil inlet passage and return-flow system, the filler opening of oil inlet passage is communicated with the oil outlet of corresponding mechanical lubricator, oil outlet is communicated with corresponding several grease guns respectively by oil pipe.
The further technological scheme of the utility model: described return-flow system comprises backflow valve pocket, return line, the backflow valve pocket is communicated with return line by refluxing chamber, described automatically controlled backflow couple is arranged in the backflow valve pocket, control being communicated with and closing of oil inlet passage and return line, be separately installed with at the two ends of backflow valve pocket be used to controlling automatically controlled backflow couple unlatching or closing Returnning spring and the electromagnet that is connected between oil inlet passage and backflow valve pocket.
Optimal technical solution of the present utility model: corresponding filler opening and the oil outlet that equates with grease gun quantity that be provided with on the valve body of backflow electrically-controlled valve, form independent oil inlet passage between each filler opening and corresponding oil outlet, be connected by automatically controlled backflow couple between each oil inlet passage and return-flow system.
Described automatically controlled backflow couple has a plurality of, and in subsection setup backflow valve pocket, each automatically controlled backflow couple is controlled one or more oil inlet passages and is communicated with return-flow system or closes.
Described automatically controlled backflow couple is comprised of sleeve and spool, and Returnning spring and electromagnet are controlled respectively spool and moved left and right in sleeve and open or close being connected between oil inlet passage and backflow valve pocket.
Working principle of the present invention is: when the backflow electrically-controlled valve is in closed condition, automatically controlled backflow couple does not communicate with return line by electromagnetic valve backflow valve pocket, lubrication system the cam of mechanical lubricator rotate and the to-and-fro motion of plunger under complete Cylinder lubricating, the mechanical oil injecting lubricating of its working condition and original cylinder system is identical.When the backflow electrically-controlled valve is in opening state, automatically controlled backflow couple by electromagnetic valve reflux valve pocket (electromagnetic valve entrance and the outlet between runner) communicate with return line, by mechanical lubricator cylinder oil out through reflux valve to low pressure return line, although the to-and-fro motion of the cam of mechanical lubricator rotation at this moment and plunger, grease gun is not to Cylinder lubricating.
The utility model is to have increased the backflow electrically-controlled valve in the original cylinder of diesel engine machinery oil injecting lubricating system, by opening time and the moment of controlling the backflow electrically-controlled valve, can change oiling frequency with diesel engine speed (for example 2 oilings/turn or 3 oilings/turn), thereby realize that the Cylinder lubricating rate changes automatically with the factor such as diesel engine condition, cylinder oil Sulpher content and cylinder break-in situation.Can also by controlling the start-up time of backflow electrically-controlled valve, further accurately revise oiling regularly on the basis that mechanical oiling cam is controlled.Overall structure is simple, with low cost, reliable operation and its oil filling amount (oiling rate) can be made with diesel engine condition and cylinder break-in state the automatically controlled oil injecting lubricating of the cylinder system of adaptations.
Description of drawings
Fig. 1 structural representation of the present utility model;
Fig. 2 is the structural representation of backflow electrically-controlled valve in Fig. 1;
Fig. 3 is the schematic top plan view of Fig. 2;
Fig. 4 is that schematic diagram is looked on the left side of Fig. 2;
Fig. 5 is the valve body structure schematic diagram of backflow electrically-controlled valve;
Fig. 6 is the structural representation of couple in the backflow electrically-controlled valve.
In figure: 1-fuel tank, 2-oil inlet pipe, 3-backflow electrically-controlled valve, 3-1-backflow valve pocket, 3-2-return line, 3-3-refluxing chamber, the 3-4-Returnning spring, 3-5-electromagnet, 3-6-sleeve, the 3-7-spool, 4-mechanical lubricator, 5-grease gun, the 6-filler opening, 7-oil outlet, 8-oil inlet passage, the automatically controlled backflow couple of 9-, 10-adjusts bolt.
Embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.as Fig. 1, shown in 2, described a kind of two stroke diesel engine reflux valve pulsed electronic control cylinder oil injecting lubricating system comprises fuel tank 1 and a plurality of mechanical lubricator 4, the filler opening of each mechanical lubricator 2 is communicated with the oil outlet of fuel tank 1 by oil inlet pipe 2 respectively, oil outlet is connected with respectively several grease guns 5, it is characterized in that: install a backflow electrically-controlled valve 3 additional between each mechanical lubricator 2 and several grease guns 5, be provided with oil inlet passage 8 and return-flow system in backflow electrically-controlled valve 3, be connected by automatically controlled backflow couple 9 between oil inlet passage 8 and return-flow system, the filler opening 6 of oil inlet passage 8 is communicated with the oil outlet of corresponding mechanical lubricator 2, oil outlet 7 is communicated with corresponding several grease guns 5 respectively by oil pipe.For real oiling better effects if, corresponding filler opening 6 and the oil outlet 7 that equates with grease gun 5 quantity that be provided with on the valve body of backflow electrically-controlled valve 3, form independent oil inlet passage 8 between each filler opening 6 and corresponding oil outlet 7, be connected by automatically controlled backflow couple 9 between each oil inlet passage 8 and return-flow system.
Fig. 2, 3, 4, in 5, described return-flow system comprises backflow valve pocket 3-1, return line 3-2, backflow valve pocket 3-1 is communicated with return line 3-2 by refluxing chamber 3-3, described automatically controlled backflow couple 5 is arranged in backflow valve pocket 3-1, control oil inlet passage 8 is communicated with and closes with return line 3-2's, be separately installed with at the two ends of backflow valve pocket 3-1 be used to controlling automatically controlled backflow couple 9 and open or close Returnning spring 3-4 and the electromagnet 3-5 that is connected between oil inlet passage 8 and backflow valve pocket 3-1, an end at corresponding Returnning spring 3-4 is provided with for the adjustment bolt 10 of adjusting Returnning spring.Described automatically controlled backflow couple 9 has a plurality of, and in subsection setup backflow valve pocket 3-1, each automatically controlled backflow couple 9 is controlled one or more oil inlet passages 8 and is communicated with return-flow system or closes.
In Fig. 6, described automatically controlled backflow couple 9 is comprised of sleeve 3-6 and spool 3-7, Returnning spring 3-4 and electromagnet 3-5 control respectively spool 3-7 and move left and right in sleeve 3-6 and open or close being connected between oil inlet passage 8 and backflow valve pocket 3-1, correspondence is provided with passage on spool and sleeve, passage on sleeve 3-6 is communicated with oil inlet passage 8, spool 3-7 moves in sleeve 3-6, can make the passage on spool corresponding with passage on sleeve, just can be communicated with oil inlet passage 8 and backflow valve pocket.When opening the control switch of automatically controlled backflow couple 9, when spool 3-7 moves to the direction of electromagnet in the effect of electromagnet 3-5, passage on spool 3-7 will just be communicated with oil inlet passage 8 and backflow valve pocket 3-1 to use, this moment, oil just can enter return line by the valve pocket 3-1 that returns, and grease gun 5 is not just to Cylinder lubricating; After automatically controlled backflow couple 9 was closed, under the effect of Returnning spring 3-4, spool 3-7 is return just, and this moment just can be with the pathway closure between oil inlet passage 8 and backflow valve pocket 3-1, and grease gun 5 is normally oiling just.
Specific embodiment of the utility model: with a MAN B﹠amp; The original cylinder lubricating system of W 6L60MC marine main engine is that the mechanical lubricator of this Jensen Cylinder lubricating of Denmark's Chinese system house is example, 6 each cylinders of cylinder of diesel engine are equipped with a mechanical lubricator 4, install a backflow electrically-controlled valve 3 additional between each mechanical lubricator and corresponding 6 grease guns 5, in the electrically-controlled valve 3 that refluxes this moment, three automatically controlled backflow couples 9 are installed, each automatically controlled backflow couple 9 is corresponding with two grease guns 5.
The specific works process: when diesel engine did not turn round, backflow electrically-controlled valve 3 was in closed condition, and each independent oil inlet passage 8 does not communicate with return line 3-2, as shown in Figure 3.Before diesel engine starting, first adopt mechanical lubricator 4 manually to Cylinder lubricating, the control system of lubrication system and solenoid valve energising simultaneously is normal, and then jiggering observation lubrication system works is normal.After diesel engine starting, control program is controlled opening time of backflow electrically-controlled valve 3 and constantly according to start-up routine, the oil filling amount of the oil filling amount of this moment when running well.
When diesel engine runs well, just pass through to control opening time and the moment of backflow electrically-controlled valve 3, can change oiling frequency with diesel engine speed (for example 2 oilings/turn or 3 oilings/turn), thereby realize that the Cylinder lubricating rate changes automatically with the factor such as diesel engine condition, cylinder oil Sulpher content and cylinder break-in situation.Can also be by controlling the start-up time of backflow electrically-controlled valve 3, further accurately revise oiling regularly on the basis that mechanical oiling cam is controlled, when backflow electrically-controlled valve 3 is opened, each independent oil inlet passage 8 just is communicated with return line 3-2 by backflow valve pocket 3-1, by mechanical lubricator 4 cylinder oil out through reflux valve to low pressure return line 3-2, although the to-and-fro motion of the cam of mechanical lubricator 4 rotation at this moment and plunger, grease gun 5 is not to Cylinder lubricating; When backflow electrically-controlled valve 3 is in closed condition, each independent oil inlet passage 8 does not communicate with return line 3-2, lubrication system the cam of mechanical lubricator 4 rotate and the to-and-fro motion of plunger under complete Cylinder lubricating, the mechanical oil injecting lubricating of its working condition and original cylinder system is identical.
Diesel engine is when stopping, and backflow electrically-controlled valve 3 is in closed condition, and each independent oil inlet passage 8 does not communicate with return line 3-2, and grease gun 5 is not to Cylinder lubricating.
Claims (5)
1. two stroke diesel engine reflux valve pulsed electronic control cylinder oil injecting lubricating system, comprise fuel tank (1) and a plurality of mechanical lubricator (4), the filler opening of each mechanical lubricator (2) is communicated with the oil outlet of fuel tank (1) by oil inlet pipe (2) respectively, oil outlet is connected with respectively several grease guns (5), it is characterized in that: install a backflow electrically-controlled valve (3) additional between each mechanical lubricator (2) and several grease guns (5), be provided with oil inlet passage (8) and return-flow system in backflow electrically-controlled valve (3), be connected by automatically controlled backflow couple (9) between oil inlet passage (8) and return-flow system, the filler opening (6) of oil inlet passage (8) is communicated with the oil outlet of corresponding mechanical lubricator (2), oil outlet (7) is communicated with corresponding several grease guns (5) respectively by oil pipe.
2. two stroke diesel engine reflux valve pulsed electronic control cylinder oil injecting lubricating according to claim 1 system, it is characterized in that: described return-flow system comprises backflow valve pocket (3-1), return line (3-2), backflow valve pocket (3-1) is communicated with return line (3-2) by refluxing chamber (3-3), described automatically controlled backflow couple (9) is arranged in backflow valve pocket (3-1), control oil inlet passage (8) is communicated with and closes with return line (3-2), be separately installed with at the two ends of backflow valve pocket (3-1) be used to controlling automatically controlled backflow couple (9) and open or close Returnning spring (3-4) and the electromagnet (3-5) that is connected between oil inlet passage (8) and backflow valve pocket (3-1).
3. two stroke diesel engine reflux valve pulsed electronic control cylinder oil injecting lubricating according to claim 1 and 2 system, it is characterized in that: correspondence is provided with filler opening (6) and the oil outlet (7) that equates with grease gun (5) quantity on the valve body of backflow electrically-controlled valve (3), form independent oil inlet passage (8) between each filler opening (6) and corresponding oil outlet (7), be connected by automatically controlled backflow couple (9) between each oil inlet passage (8) and return-flow system.
4. two stroke diesel engine reflux valve pulsed electronic control cylinder oil injecting lubricating according to claim 3 system, it is characterized in that: described automatically controlled backflow couple (9) has a plurality of, between subsection setup backflow valve pocket (3-1), each automatically controlled backflow couple (9) is controlled one or more oil inlet passages (8) and is communicated with return-flow system or closes.
5. two stroke diesel engine reflux valve pulsed electronic control cylinder oil injecting lubricating according to claim 2 system, it is characterized in that: described automatically controlled backflow couple (9) is comprised of sleeve (3-6) and spool (3-7), and Returnning spring (3-4) and electromagnet (3-5) are controlled respectively spool (3-7) and moved left and right in sleeve (3-6) and open or close being connected between oil inlet passage (8) and backflow valve pocket (3-1).
Priority Applications (1)
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CN 201320193121 CN203271854U (en) | 2013-04-17 | 2013-04-17 | Pulsed type electric control cylinder oiling lubricating system of two-stroke diesel engine reflux valve |
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CN 201320193121 CN203271854U (en) | 2013-04-17 | 2013-04-17 | Pulsed type electric control cylinder oiling lubricating system of two-stroke diesel engine reflux valve |
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CN 201320193121 Expired - Fee Related CN203271854U (en) | 2013-04-17 | 2013-04-17 | Pulsed type electric control cylinder oiling lubricating system of two-stroke diesel engine reflux valve |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104121067A (en) * | 2014-07-02 | 2014-10-29 | 武汉理工大学 | Mechanical and electronic-control combination type air cylinder lubricating system |
CN112127963A (en) * | 2020-08-25 | 2020-12-25 | 潍柴动力股份有限公司 | Engine, engine starting system, starting method and lubricating oil path cleaning method |
-
2013
- 2013-04-17 CN CN 201320193121 patent/CN203271854U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104121067A (en) * | 2014-07-02 | 2014-10-29 | 武汉理工大学 | Mechanical and electronic-control combination type air cylinder lubricating system |
CN112127963A (en) * | 2020-08-25 | 2020-12-25 | 潍柴动力股份有限公司 | Engine, engine starting system, starting method and lubricating oil path cleaning method |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20140417 |