CN203269983U - Adjusting device for jetting rack of saw-disc dynamic-quenching machine - Google Patents
Adjusting device for jetting rack of saw-disc dynamic-quenching machine Download PDFInfo
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- CN203269983U CN203269983U CN 201320165643 CN201320165643U CN203269983U CN 203269983 U CN203269983 U CN 203269983U CN 201320165643 CN201320165643 CN 201320165643 CN 201320165643 U CN201320165643 U CN 201320165643U CN 203269983 U CN203269983 U CN 203269983U
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Abstract
The utility model relates to an adjusting device for a jetting rack of a saw-disc dynamic-quenching machine. The adjusting device comprises a mechanical part and a motion control system, wherein the mechanical part comprises multi-shaft electronic-control displacement platforms and a jetting mounting rack; the motion control system comprises a PC (Personal Computer), a motion control card, a motor driver and operation software; the multi-shaft electronic-control displacement platforms are sequentially and vertically mounted to form a coordinate system, and the jetting mounting rack is mounted on a vertical electronic-control displacement platform; the motion control card is inserted into a PCI (Peripheral Component Interconnect) slot of the PC to sequentially connect the electronic-control displacement platforms in various directions and drivers of the electronic-control displacement platforms into corresponding interfaces of the motion control card by leads, and by utilizing the operation software, the motion control system has an accurate positioning function for the spatial position of the jetting mounting rack. The adjusting device has the characteristics of simplicity in manufacture, high integration level, strong adaptability, high dislocation precision, simplicity and convenience in operation, high adjusting speed and the like.
Description
Technical field
The utility model belongs to the supplementary unit of saw disc thermal treatment machinery, especially relates to a kind of auxiliary adjusting device of disk saw disc flame processing machine tool.
Background technology
the utility model patent of patent No. ZL200620076961.1 provides a kind of saw blade quenching machine, it is characterized in that integral combined support is body structure, by main water box, the quenching water tank, cyclic water tank and electric control box form, middle part at the upper cover plate of main water box, from after electric motor is installed forward successively, cycloidal planetary gear speed reducer, plain bearing housing and saw blade retaining plate, on the upper cover plate of electric control box, adjustable spray stand is installed, on the mounting plate of spray stand, cooling water nozzle is installed, flame spraying and high-pressure air jet pipe, circulation waterway is being installed respectively between quenching water tank and cyclic water tank and between main water box and cyclic water tank, computer board is installed in electric control box is controlled electric motor by the action program, water pump, flame spraying, the action of air compressor, this saw blade quenching machine can carry out the quenching to circular saw bit, guarantee quality and the efficient of quenching, accomplish safety in production, cycling use of water has been saved water and has also been saved the energy, reduce production costs.
when saw disc diameter and thickness change, just need to readjust the position of spray stand, and in above-mentioned utility model patent, embodiment is: a kind of spray stand setting device of saw blade quenching machine, this spray stand is by front, rear glidepath, the underdrive screw rod, runner, bolster and a left side, the upper right slide rail, the upper driving screw rod, mounting plate forms, two left and right to before, rear glidepath is installed in the lower supporting leg of Si Yun cloth on the upper cover plate of electric control box of saw blade quenching machine, in the bottom of bolster corresponding to front, the uniform low sleeve that is fixedly mounted with in the position of rear glidepath, each low sleeve with before, rear glidepath is corresponding equipped, before being positioned at, the middle part of rear glidepath, inner screw sheath at the same axis of the uniform installation in the bottom of bolster, equipped underdrive screw rod in inner screw sheath, the right-hand member section of underdrive screw rod is installed runner, but this runner hand wheel or electronic runner, along with the rotation of runner, the underdrive screw rod drives bolster and does left, move right, the upper supporting leg with Si Yun cloth on the upper face of bolster is fixedly mounted with a sagittal left side, the upper right slide rail is on these two left sides, slide on the slide rail of upper right and join uniform upper sliding sleeve to install supporting plate, be positioned at a left side, cooling water nozzle to the upper driving screw rod of uniform installation inner screw sheath with equipped front end rigion band runner, along with the rotation of runner realizes moving forward and backward of mounting plate, is installed in the middle part of upper right slide rail on mounting plate before and after the bottom of mounting plate, flame spraying and high-pressure air jet pipe just can be adjusted cooling water nozzle as required, the left side of flame spraying and high-pressure air jet pipe, right, before, after the position, with diameter and the thickness that adapts to circular saw bit.This by adjusting handwheel or the electronic handwheel of two axles, although simple, each adjustment all needs to rely on eye-observation to come the adjustment position of spray stand.When the saw disc size was too much, adjusting operation will be loaded down with trivial details simultaneously, and the non-cutting time of adjustment will be many.
Summary of the invention
The purpose of this utility model is to propose a kind of saw blade quenching machine spray stand setting device, when saw disc diameter and thickness change, when needing to adjust the position of spray stand, can realize the automatic rapid adjustment of spray stand, saves and adjusts non-cutting time, raises the efficiency.
The purpose of this utility model is achieved like this: a kind of saw blade quenching machine spray stand setting device is comprised of mechanical part, kinetic control system.
Wherein, mechanical part is comprised of the automatically controlled displacement platform of X-direction, the automatically controlled displacement platform of Y-direction, the automatically controlled displacement platform of Z-direction, injection erecting frame, the automatically controlled displacement platform of X-direction is arranged on the upper cover plate of electric control box of saw blade quenching machine, on the automatically controlled displacement platform of X-direction, the travel direction of sliding shoe 12 is vertical with the saw disc face, and the automatically controlled displacement platform of Y-direction is arranged on the sliding shoe of the automatically controlled displacement platform of X-direction; The automatically controlled displacement platform of Z-direction is arranged on the sliding shoe of the automatically controlled displacement platform of Y-direction, and the travel direction of the automatically controlled displacement platform sliding shoe of Z-direction is vertical with electric control box upper cover plate face; The automatically controlled displacement platform of X-direction, the automatically controlled displacement platform of Y-direction, the automatically controlled displacement platform of Z-direction are mutually vertical in twos; Spray erecting frame and be approximate " 7 " font, both sides are mutually vertical, offer on one side for the jet hole that cooling water nozzle, flame spraying and high-pressure air jet pipe are installed, the other side has the mounting-positioning holes that sprays erecting frame, spray erecting frame and pass through mounting-positioning holes, be arranged on the sliding shoe of the automatically controlled displacement platform of Z-direction, make jet hole vertically to be arranged in order.
Kinetic control system is comprised of PC computer, motion control card, motor driver, function software, and wherein, motion control card patches in the PCI of PC computer groove, realizes the serial communication with the PC computer; X-direction is controlled motor, Y-direction control motor, Z-direction control motor and driving mechanism thereof be linked into successively the corresponding interface of motion control card with wire; Operator utilize function software, can control motor to each by motion control card and send operating parameter, the motion control of motor is controlled in realization to above-mentioned each axle, and with the final adjustment position of spray stand, namely each is to the final travel position of controlling motor, be recorded in system, generate with the database document of this kind with the name of saw disc principal dimension.When again this kind saw disc being carried out the backing processing next time, operator can directly transfer above-mentioned database document from database after, the operation automatic regulating function, kinetic control system can drive each to the control motor rapid movement of automatically controlled displacement platform, makes the injection erecting frame precisely arrive desired location.Obviously, in kinetic control system, the saw disc size of preservation is more, and the step of adjust spraying the erecting frame position is also just fewer, and level of automation is also just higher.in above-mentioned kinetic control system, can also have the relative position self-regulation mode concurrently, as long as in the size input system with saw disc to be heated, system is with the size of saw disc to be heated and the size of thermal treatment saw disc, doing difference calculates, calculate respectively at X, Y, the coordinate difference of three directions of Z, and use respectively X, Y, the coordinate difference of three directions of Z, successively as X, Y, Z controls the foundation of motor operating parameter, automatically adjust the required device of spray stand of saw disc to be heated, the relative position self-regulation mode has further promoted the level of automation of saw blade quenching machine spray stand setting device.
The utility model proposes a kind of saw blade quenching machine spray stand setting device, the technology of having utilized automatically controlled displacement platform and motion control to combine, have and make simply, integrated level is high, strong adaptability, the characteristics that the precision that walks is high, compared with prior art, can further realize the automatic control and adjustment to the locus of spray stand, when satisfying different saw blade size thermal treatment, need the demand that the eject positions such as cooling water nozzle, flame spraying and high-pressure air jet pipe are regulated.
The spray stand setting device of the saw blade quenching machine of now in conjunction with the accompanying drawings and embodiments the utility model being carried is further described.
Description of drawings
Fig. 1 is the saw blade quenching machine spray stand setting device physical construction schematic diagram that the utility model proposes;
Fig. 2 is the saw blade quenching machine spray stand setting device kinetic control system configuration diagram that the utility model proposes
In Fig. 1: the automatically controlled displacement platform of 1-X-direction; The automatically controlled displacement platform of 11-X-direction is controlled motor; The automatically controlled displacement platform sliding shoe of 12-X-direction; The automatically controlled displacement platform of 2-Y-direction; The automatically controlled displacement platform of 21-Y-direction is controlled motor; The automatically controlled displacement platform sliding shoe of 22-Y-direction; The automatically controlled displacement platform of 3-Z-direction; The automatically controlled displacement platform of 31-Z-direction is controlled motor; The automatically controlled displacement platform sliding shoe of 32-X-direction; 44-injection erecting frame
Embodiment
For technique means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the utility model.
Can find out from Fig. 1, Fig. 2: a kind of saw blade quenching machine spray stand setting device is comprised of mechanical part, kinetic control system.mechanical part is comprised of the automatically controlled displacement platform 1 of X-direction, the automatically controlled displacement platform 2 of Y-direction, the automatically controlled displacement platform 3 of Z-direction, injection erecting frame 44, the automatically controlled displacement platform 1 of X-direction is arranged on the upper cover plate of electric control box of saw blade quenching machine, the travel direction of the sliding shoe 12 of the automatically controlled displacement platform 1 of X-direction is vertical with the saw face of saw disc, and the automatically controlled displacement platform 2 of Y-direction is arranged on the sliding shoe 12 of the automatically controlled displacement platform 1 of X-direction, the automatically controlled displacement platform 3 of Z-direction is arranged on the sliding shoe 22 of the automatically controlled displacement platform 2 of Y-direction, and the travel direction of sliding shoe 32 is vertical with the upper cover plate face of the electric control box of saw blade quenching machine, the automatically controlled displacement platform 1 of X-direction, the automatically controlled displacement platform 2 of Y-direction, the automatically controlled displacement platform 3 of Z-direction are mutually vertical in twos, spray erecting frame 44 and install on the sliding shoe 32 of the automatically controlled displacement platform 3 of Z-direction, spray the installation jet hole of erecting frame 44 and vertically arrange, in the installation jet hole that sprays erecting frame 44, cooling water nozzle, flame spraying and high-pressure air jet pipe are installed successively, kinetic control system is by the PC computer, motion control card, motor driver, function software forms, motion control card patches in the PCI of PC computer groove, realize the serial communication with the PC computer, X-direction is controlled motor 11, Y-direction is controlled motor 21, Z-direction is controlled motor 31 and driving mechanism is linked into the corresponding interface of motion control card successively with wire, operator utilize function software, can control motor to each by motion control card and send operating parameter, the motion control of motor is controlled in realization to above-mentioned each axle, and with the final adjustment position of spray stand, namely each is to the final travel position of controlling motor, be recorded in system, generation is with the database document of this kind saw blade principal dimension name.When again this kind saw blade being carried out the backing processing next time, operator can directly transfer above-mentioned database document from database after, the operation automatic regulating function, kinetic control system can drive each to the control motor rapid movement of automatically controlled displacement platform, makes the injection erecting frame precisely arrive desired location.Obviously, in kinetic control system, the saw disc size of preservation is more, and the step of adjust spraying the erecting frame position is also just fewer, and level of automation is also just higher.
in above-mentioned kinetic control system, can also have the relative position self-regulation mode concurrently, as long as in the size input motion Controlling System with saw disc to be heated, system is with the size of saw disc to be heated and the size of thermal treatment saw disc, doing difference calculates, calculate respectively at X, Y, the coordinate difference of three directions of Z, and use respectively X, Y, the coordinate difference of three directions of Z, successively as X, Y, Z controls the foundation of motor operating parameter, automatically adjust the required device of spray stand of saw disc to be heated, the relative position self-regulation mode has further promoted the level of automation of saw blade quenching machine spray stand setting device.
Above-mentioned X-direction control motor 11, Y-direction control motor 21, Z-direction control motor 31 can be for being all that stepping or servosystem or both are combined with.
Because saw disc is the dish-type part, saw disc Thickness Ratio diameter is little a lot, and saw disc difference in thickness diameter group difference is also little a lot, therefore the stroke of the automatically controlled displacement platform 2 of Y-direction in Fig. 1 can be done smaller than the automatically controlled transfer table 2 of X-direction.In the not high occasion of precision prescribed, also the automatically controlled displacement platform 2 of Y-direction can be saved, namely directly the automatically controlled displacement platform 3 of Z-direction to be installed on the automatically controlled displacement platform 1 of X-direction, all the other structures are constant, and this spline structure is simpler, and it is more convenient to operate, and installation cost is also lower.
Above demonstration and described ultimate principle of the present utility model and principal character and advantage of the present utility model.The technician of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and specification sheets just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (2)
1. a saw blade quenching machine spray stand setting device, be comprised of mechanical part, kinetic control system, it is characterized in that:
Described mechanical part is comprised of the automatically controlled displacement platform of X-direction (1), the automatically controlled displacement platform of Y-direction (2), the automatically controlled displacement platform of Z-direction (3), injection erecting frame (44), the automatically controlled displacement platform of X-direction (1) is arranged on the upper cover plate of electric control box of saw blade quenching machine, the travel direction of the automatically controlled displacement platform sliding shoe of X-direction (12) is vertical with the saw disc face, and the automatically controlled displacement platform of Y-direction (2) is arranged on the automatically controlled displacement platform sliding shoe of X-direction (12); The automatically controlled displacement platform of Z-direction (3) is arranged on the automatically controlled displacement platform sliding shoe of Y-direction (22); The automatically controlled displacement platform of Z-direction (3) is arranged on the automatically controlled displacement platform sliding shoe of Y-direction (22), and the travel direction of the automatically controlled displacement platform sliding shoe of Z-direction (32) is vertical with the upper cover plate face of electric control box; The automatically controlled displacement platform of X-direction (1), the automatically controlled displacement platform of Y-direction (2), the automatically controlled displacement platform of Z-direction (3) are mutually vertical in twos;
Described injection erecting frame (44) is approximate " 7 " font, both sides are mutually vertical, offer on one side for the jet hole that cooling water nozzle, flame spraying and high-pressure air jet pipe are installed, the other side has the mounting-positioning holes that sprays erecting frame, spray erecting frame (44) and pass through mounting-positioning holes, be arranged on the automatically controlled displacement platform sliding shoe of Z-direction (32), and make jet hole vertically to be arranged in order;
described kinetic control system is by the PC computer, motion control card, motor driver, function software forms, motion control card patches in the PCI of PC computer groove, realize the serial communication with the PC computer, the automatically controlled displacement platform of X-direction is controlled motor (11), the automatically controlled displacement platform of Y-direction is controlled motor (21), the automatically controlled displacement platform of Z-direction controls motor (31) and driving mechanism is linked into the corresponding interface of motion control card successively with wire, coordinate described function software, described kinetic control system has can supply operator's real time inspection, record, the software interface of erecting frame (44) locus is sprayed in filing, have to send to motion control card and control the motor operating parameter function, have the automatically controlled displacement platform of the X-direction of driving and control motor (11), the automatically controlled displacement platform of Y-direction is controlled motor (21), the automatically controlled displacement platform of Z-direction is controlled motor (31) accurate positioning function, have automatic operation and adjust function.
2. a kind of saw blade quenching machine spray stand setting device according to claim 1 is characterized in that: the automatically controlled displacement platform of described X-direction controls that motor (11), the automatically controlled displacement platform of Y-direction are controlled motor (21), the automatically controlled displacement platform of Z-direction is controlled motor (31) can be for being all stepping or servosystem or both combinations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320165643 CN203269983U (en) | 2013-04-03 | 2013-04-03 | Adjusting device for jetting rack of saw-disc dynamic-quenching machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320165643 CN203269983U (en) | 2013-04-03 | 2013-04-03 | Adjusting device for jetting rack of saw-disc dynamic-quenching machine |
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| Publication Number | Publication Date |
|---|---|
| CN203269983U true CN203269983U (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320165643 Expired - Fee Related CN203269983U (en) | 2013-04-03 | 2013-04-03 | Adjusting device for jetting rack of saw-disc dynamic-quenching machine |
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| CN (1) | CN203269983U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753519A (en) * | 2014-01-13 | 2014-04-30 | 东南大学 | Platform mechanism focusing on calibration method of three degree of freedom force feedback hand controller |
-
2013
- 2013-04-03 CN CN 201320165643 patent/CN203269983U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753519A (en) * | 2014-01-13 | 2014-04-30 | 东南大学 | Platform mechanism focusing on calibration method of three degree of freedom force feedback hand controller |
| CN103753519B (en) * | 2014-01-13 | 2016-07-06 | 东南大学 | Platform mechanism for the scaling method of the force feedback hand controlled device of Three Degree Of Freedom |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20140403 |