CN203250201U - Discharging device and pumping device joint operation system, mixer truck and pumping device - Google Patents

Discharging device and pumping device joint operation system, mixer truck and pumping device Download PDF

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Publication number
CN203250201U
CN203250201U CN2013202423213U CN201320242321U CN203250201U CN 203250201 U CN203250201 U CN 203250201U CN 2013202423213 U CN2013202423213 U CN 2013202423213U CN 201320242321 U CN201320242321 U CN 201320242321U CN 203250201 U CN203250201 U CN 203250201U
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China
Prior art keywords
pumping
end transceiver
equipment
blowing
controller
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Expired - Fee Related
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CN2013202423213U
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Chinese (zh)
Inventor
罗尊旺
蒋增文
甘旭
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Sany Automobile Manufacturing Co Ltd
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Sany Automobile Manufacturing Co Ltd
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Priority to CN2013202423213U priority Critical patent/CN203250201U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The utility model discloses a discharging device and pumping device joint operation system, a mixer truck and a pumping device. The joint operation system comprises a discharging end transceiver which is connected with a discharging end controller, a pumping end transceiver which is connected with a pumping end controller and the discharging end transceiver, and a linkage controller which is connected with the discharging end transceiver and the pumping end transceiver, and transmits a control signal to the discharging end controller through the discharging end transceiver or transmits a control signal to the pumping end controller through the pumping end transceiver according to the condition information of a discharging device and/or the pumping device. According to the utility model, automatic joint operation can be realized; the intelligent degree is high; and the function of same frequency anti-interference is realized.

Description

Emptying equipment and pumping equipment combination process system, trucd mixer, pumping equipment
Technical field
The utility model relates generally to engineering machinery field, specifically, relates to a kind of emptying equipment and pumping equipment combination process system, and the trucd mixer and the pumping equipment that comprise this combination process system.
Background technology
Such as the mechanized construction operation of concrete, mortar etc. the time, need the participation of emptying equipment (such as trucd mixer) and pumping equipment (such as Vehicle loaded pump, pump truck).Take cooperating as example of trucd mixer and pump truck, trucd mixer is transported to the working-yard with commerical ready-mixed concrete or mortar from mixing plant, and material is poured in the hopper of pump truck by the blowpit of trucd mixer afterbody, then the pumping system by pump truck with material pumping to pouring position.In this operation process, need to realize the associated working of trucd mixer discharge process and pump truck pumping procedure, and need to guarantee the coupling of discharge rate and rate of pumping.
In the prior art, trucd mixer and pump truck the combination process still overwhelming majority realize for manually-operated, namely carry out work by pumper operation hand and trucd mixer operator respectively, and the pumper operation hand needs manually to send the operation signal to the trucd mixer operator.This work pattern mainly depends on the experience control of operator, and more loaded down with trivial details in the integrated operation, efficient is relatively low.The problem that often occurs is that discharge rate is difficult to control, and is always sometimes fast and sometimes slow.When discharge rate was too fast, material easily overflowed from the pump truck hopper and causes waste; Discharge rate is crossed when slow, and it is empty easily to cause pumping system to be inhaled, and affects pumping efficiency and stability.In addition, the system that adopts wireless combined or work compound is arranged also in the prior art, but can not realize that all Intelligent Recognition is processed, the anti-interference and compatible processing of intelligence.
Along with the fast development that Chinese national economy is built, the speeding up the construction of various heavy constructions, the working-yard is increasing to the demand of the equipment such as trucd mixer and pump truck, and is also more and more higher to the requirement of its performance.Therefore, how to provide a kind of intelligentized combination process system, realize the high efficiency of emptying equipment discharge process and pumping equipment pumping procedure and intelligent collaborative, reduction operating personnel's labour intensity is the technical matters that those skilled in the art need to be resolved hurrily.
The utility model content
In view of this, the purpose of this utility model is to provide a kind of emptying equipment and pumping equipment combination process system, and the Based Intelligent Control by this combination process system can realize discharge process and pumping procedure improves operation ease.
Emptying equipment of the present utility model and pumping equipment combination process system comprise:
Blowing end transceiver, described blowing end transceiver connects the blowing side controller;
Pumping end transceiver, described pumping end transceiver connects pumping side controller and described blowing end transceiver;
Linkage controller, described linkage controller connects described blowing end transceiver and described pumping end transceiver, and according to the work information of emptying equipment and/or pumping equipment, transmit control signal to the blowing side controller by blowing end transceiver, or transmit control signal to the pumping side controller by pumping end transceiver.
Further, comprise identification code in the communication word that described blowing end transceiver and/or described pumping end transceiver send.
Further, described blowing end transceiver and pumping end transceiver are wireless device.
Further, described blowing end transceiver or pumping end transceiver are provided with searcher, search for idle frequency range by searcher, set up the connection between blowing end transceiver and the pumping end transceiver.
Further, the work information of described pumping equipment comprises pump displacement, pumping on off state and hopper material level information, and described linkage controller sends the control signal of discharging state according to the work information of pumping equipment.
Further, described linkage controller or pumping side controller are adjusted the control signal of pump displacement according to hopper material level delivering.
Another aspect of the present utility model also provides a kind of trucd mixer, and this trucd mixer is provided with aforesaid blowing end transceiver and linkage controller.This trucd mixer is as aforesaid emptying equipment.
Another aspect of the present utility model also provides a kind of pumping equipment, and this pumping equipment is provided with aforesaid pumping end transceiver and linkage controller.
Further, described pumping equipment is concrete mixer, Vehicle loaded pump or drags pump.
Further, described pumping equipment is mortar pump.
Emptying equipment of the present utility model and pumping equipment combination process system, can set up communication connection between emptying equipment and the pumping equipment by blowing end transceiver and pumping end transceiver, thereby so that emptying equipment and pumping equipment are identified mutually and shared work information, and according to relevant work information, by linkage controller control blowing process and pumping procedure.Combination process of the present utility model system is closed-loop control system, can realize automatic combined operation, and intelligent degree is high, has reduced the labour intensity of operator.
In further technical scheme, the utility model can avoid interference other radio gang operating systems in the effective range by searcher search and lock idle frequency range, owing to have the function of active avoid interference, and compatible good; In addition, in communication word, comprise identification code, can also be so that this interlock operating system has together frequently jamproof function.
Description of drawings
The accompanying drawing that consists of a part of the present utility model is used to provide further understanding of the present utility model, and illustrative examples of the present utility model and explanation thereof are used for explaining the utility model, do not consist of improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the emptying equipment of the utility model one embodiment and the structured flowchart of pumping equipment combination process system.
Description of reference numerals:
1 blowing end transceiver
10 blowing side controllers
11 discharging performance elements
2 pumping end transceivers
20 pumping side controllers
21 steering order input blocks
22 hopper level sensors
3 linkage controllers
Embodiment
Need to prove that in the situation of not conflicting, embodiment and the feature among the embodiment in the utility model can make up mutually.Describe below with reference to the accompanying drawings and in conjunction with the embodiments the utility model in detail.
Shown in Figure 1 is the emptying equipment of the utility model one embodiment and the structured flowchart of pumping equipment combination process system, the combination process system of this embodiment is used for the combination process of emptying equipment and pumping equipment, comprises at least blowing end transceiver 1, pumping end transceiver 2 and linkage controller 3.
Wherein, blowing end transceiver 1 connects blowing side controller 10; Pumping end transceiver 2 connects pumping side controller 20 and blowing end transceiver 1; Linkage controller 3 connects blowing end transceiver 1 and pumping end transceiver 2.Linkage controller 3 can be according to the work information of emptying equipment and/or pumping equipment, transmits control signal to blowing side controller 10 by blowing end transceiver 1, or transmits control signal to pumping side controller 20 by pumping end transceiver 2.
Blowing side controller 10 is controlled the discharging performance elements 11 such as corresponding pump, valve according to control signal, realize the intellectuality control of blowing process; Similarly, pumping side controller 20 is controlled the pumping performance elements such as corresponding pump, valve according to control signal, realizes the intellectuality control of pumping procedure.
Can establish a communications link by wired mode between aforesaid blowing end transceiver 1 and the pumping end transceiver 2, realize the communication of emptying equipment and pumping equipment.Preferably, blowing end transceiver 1 and pumping end transceiver 2 are wireless device.As a kind of embodiment, blowing end transceiver 1 can be integrated on the telepilot, also can integrated aforesaid linkage controller 1 on this telepilot, and this telepilot can be used as the accessory that is disposed on the emptying equipment; Pumping end transceiver 2 can be integrated on another telepilot, and this telepilot can be used as the accessory that is disposed on the pumping equipment.
After emptying equipment arrives the working-yard, the communication connection that can set up between emptying equipment and the pumping equipment by aforementioned blowing end transceiver 1 and pumping end transceiver 2, thus so that emptying equipment and pumping equipment are identified mutually and shared work information.The linked system of having set up for avoiding interference this working-yard preferably connects in idle frequency range.Particularly, be provided with searcher at blowing end transceiver 1 or pumping end transceiver 2, search for idle frequency range by searcher, set up the connection between blowing end transceiver 1 and the pumping end transceiver 2.
On the technical foundation of technique scheme, can guarantee many to emptying equipment and pumping equipment in the operation of same working-yard, and can avoid interference other radio gang operating systems in the effective range owing to have the initiatively function of avoid interference, compatible good.
In addition, for so that each equipment has intelligent recognition function, preferably in the communication word that blowing end transceiver 1 and/or pumping end transceiver 2 send, comprising identification code, like this can be so that emptying equipment and pumping equipment can be identified the other side rapidly and accurately, system is had with jamproof function frequently.
For the interlock operating system of previous embodiment, be connected connection with pumping equipment owing to set up emptying equipment, can realize sharing of work information.Therefore, can be according to the work information of pumping equipment, control blowing process; In addition, also can be according to the work information of emptying equipment, the control pumping procedure.
The work information of pumping equipment can comprise pump displacement, pumping on off state and hopper material level information, and linkage controller 3 sends the control signal of discharging state according to the work information of pumping equipment.This control signal can be such as the indication of the indication of the indication that stops discharging, beginning discharging, increase discharge rate, reduce indication of discharge rate etc.Material in hopper too much, when material level is higher, reduces discharge rate, thereby can avoid the hopper flash; Material in hopper is very few, when material level is low, increase discharge rate, thereby it is empty to avoid pumping system to inhale.
Aforementioned hopper material level information can detect by hopper level sensor 22 and obtain, and other work information such as pumping on off state etc. can draw according to the steering order input block 21 of pumping equipment.Pumping side controller 20 obtains the work information of pumping equipment, and sends it to pumping end transceiver 2, then exports blowing end transceiver 1 to.Similarly, blowing side controller 10 also can obtain the work information of emptying equipment, and this work information exports pumping end transceiver 2 to by blowing end transceiver 1.
Except the robotization of aforementioned emptying equipment discharging, can also realize by adjusting pumping procedure the intelligent coordinated operation of emptying equipment and pumping equipment.Linkage controller 3 or pumping side controller 20 can be adjusted according to hopper material level delivering the control signal of pump displacement.This pump displacement is adjusted in can be between the setting district among a small circle, reduces pump displacement when material level is low, increases pump displacement when material level is higher, when guaranteeing pumping stability, and harmony and consistance between control pump displacement and the hopper material level.
The utility model also provides a kind of trucd mixer, and this trucd mixer both can be used for concrete stirring, also can be used for the stirring of mortar etc.This trucd mixer comprises for the churn that stirs material, and comprises the travel mechanism of material transportation to the working-yard.This trucd mixer also arranges aforesaid blowing end transceiver 1 and aforesaid linkage controller 3.Preferably, blowing end transceiver 1 and linkage controller 3 are integrated in the telepilot.Other structure of this trucd mixer can with reference to prior art, not repeat them here.
The utility model also provides a kind of pumping equipment, and this pumping equipment is used for the at the construction field (site) material such as pump concrete or mortar, can be concrete pump or mortar pump.When this pumping equipment is concrete pump, specifically concrete mixer, Vehicle loaded pump and drag the equipment such as pump.This pumping equipment also is provided with aforesaid pumping end transceiver 2 and aforesaid linkage controller 3.Preferably, blowing end transceiver 1 and linkage controller 3 are integrated in another telepilot.
The above only is preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.

Claims (10)

1. an emptying equipment and pumping equipment combination process system is characterized in that, comprising:
Blowing end transceiver (1), described blowing end transceiver (1) connects blowing side controller (10);
Pumping end transceiver (2), described pumping end transceiver (2) connects pumping side controller (20) and described blowing end transceiver (1);
Linkage controller (3), described linkage controller (3) connects described blowing end transceiver (1) and described pumping end transceiver (2), and according to the work information of emptying equipment and/or pumping equipment, transmit control signal to blowing side controller (10) by blowing end transceiver (1), or transmit control signal to pumping side controller (20) by pumping end transceiver (2).
2. emptying equipment according to claim 1 and pumping equipment combination process system is characterized in that, comprise identification code in the communication word that described blowing end transceiver (1) and/or described pumping end transceiver (2) send.
3. emptying equipment according to claim 1 and pumping equipment combination process system is characterized in that, described blowing end transceiver (1) and pumping end transceiver (2) are wireless device.
4. emptying equipment according to claim 1 and pumping equipment combination process system, it is characterized in that, described blowing end transceiver (1) or pumping end transceiver (2) are provided with searcher, search for idle frequency range by searcher, set up the connection between blowing end transceiver (1) and the pumping end transceiver (2).
5. emptying equipment according to claim 1 and pumping equipment combination process system, it is characterized in that, the work information of described pumping equipment comprises pump displacement, pumping on off state and hopper material level information, and described linkage controller (3) sends the control signal of discharging state according to the work information of pumping equipment.
6. emptying equipment according to claim 1 and pumping equipment combination process system is characterized in that, described linkage controller (3) or pumping side controller (20) are adjusted the control signal of pump displacement according to hopper material level delivering.
7. a trucd mixer is characterized in that, is provided with each described blowing end transceiver (1) of claim 1-6 and linkage controller (3).
8. a pumping equipment is characterized in that, is provided with each described pumping end transceiver (2) of claim 1-6 and linkage controller (3).
9. pumping equipment according to claim 8 is characterized in that, described pumping equipment is concrete mixer, Vehicle loaded pump or drags pump.
10. pumping equipment according to claim 8 is characterized in that, described pumping equipment is mortar pump.
CN2013202423213U 2013-05-07 2013-05-07 Discharging device and pumping device joint operation system, mixer truck and pumping device Expired - Fee Related CN203250201U (en)

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Application Number Priority Date Filing Date Title
CN2013202423213U CN203250201U (en) 2013-05-07 2013-05-07 Discharging device and pumping device joint operation system, mixer truck and pumping device

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Application Number Priority Date Filing Date Title
CN2013202423213U CN203250201U (en) 2013-05-07 2013-05-07 Discharging device and pumping device joint operation system, mixer truck and pumping device

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CN203250201U true CN203250201U (en) 2013-10-23

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103243917A (en) * 2013-05-07 2013-08-14 三一汽车制造有限公司 Discharging device and pumping device combined operating system, stirring truck and pumping equipment
CN108331351A (en) * 2018-01-26 2018-07-27 盛富春 Integral type duplex concrete supply casting system and Supply Method
CN113696839A (en) * 2021-10-29 2021-11-26 南京易砼科技有限公司 Pumping state detection method and device for concrete pumping vehicle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103243917A (en) * 2013-05-07 2013-08-14 三一汽车制造有限公司 Discharging device and pumping device combined operating system, stirring truck and pumping equipment
CN103243917B (en) * 2013-05-07 2015-07-08 三一汽车制造有限公司 Discharging device and pumping device combined operating system, stirring truck and pumping equipment
CN108331351A (en) * 2018-01-26 2018-07-27 盛富春 Integral type duplex concrete supply casting system and Supply Method
WO2019144731A1 (en) * 2018-01-26 2019-08-01 盛富春 Integrated dual-link concrete supply pouring system and supply method
CN113696839A (en) * 2021-10-29 2021-11-26 南京易砼科技有限公司 Pumping state detection method and device for concrete pumping vehicle

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131023

Termination date: 20170507