CN203246619U - Particulate matter fast split packing premix counting device - Google Patents
Particulate matter fast split packing premix counting device Download PDFInfo
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- CN203246619U CN203246619U CN 201320097404 CN201320097404U CN203246619U CN 203246619 U CN203246619 U CN 203246619U CN 201320097404 CN201320097404 CN 201320097404 CN 201320097404 U CN201320097404 U CN 201320097404U CN 203246619 U CN203246619 U CN 203246619U
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Abstract
The utility model provides a particulate matter fast split packing premix counting device, and relates to the technical field of particulate matter split packing, mixing and counting. The particulate matter fast split packing premix counting device comprises a material guiding roller (1), a motor (2), a control system, a dust collector air suction pipe (3), a blanking plate (10), a surplus material cleaning hairbrush (13), a material box (12) or a material guiding trough (9) and a material sucking hole anti-block cleaning hairbrush (11), wherein the material guiding roller (1) is mounted on a rack (4), the motor (2) and the control system drive the material guiding roller to run, and the dust collector air suction pipe (3) is in clearance connection with the material guiding roller. The particulate matter fast split packing premix counting device is widely applied to industry, agriculture, the manufacturing industry, the measuring field and the like, is suitable for the split packing, the mixing and the counting of non-sticky, small-scale, and circular or approximately circular particulate matters, and is simple in structure, easy to popularize.
Description
Technical field
The utility model relates to a kind of circle or the quick packing of sub-circular particulate matter, premix counting technology field.
Background technology
At present, (1) aspect manufacture, two or more mixing of materials or the demand of precisely throwing in are a lot, as in the LED Packaging Industry, LED display is comprised of the huge LED lamp of quantity, in order to make different colours, after the LED lamp combination of different parameters, can reach best display effect, preferably fixed point is thrown in, but the technology that does not have now this respect, greatly limited applying of this technology, present technology is first the LED lamp to be mixed as much as possible, to the LED lamp on the LED display in brightness, wavelength, light quantity, reach as far as possible balanced on the parameters such as magnitude of voltage, at present, mixed lamp technique in the industry mainly adopts artificial mode, can not reach equal, even, and need to expend a large amount of manpowers, also have and adopt machinery and equipment mixed lamp, such as 201020584052.5 utility model patent technology, adopted churned mechanically mode, easily damage the LED lamp, can not accomplish truly evenly, 201210324256 patented technologies and for example, it adopts the mixed lamp of random impartial way, measure respectively by a certain percentage multiple initial material, form and treat the mixing material, to treat that the mixing material pours in the evenly mixing device, until the mixing material through evenly mixing device divide equally with mixed process after obtain mixing material, the mixing material continues to pour in the evenly mixing device, repeat 2-5 time, be met the mixing material of mixed effect requirement, even this technology reaches Utopian state, also just reduced inhomogeneity, can not accomplish on the relative meaning absolute evenly, damage to lamp is also very large in addition, be badly in need of now a kind ofly fixing a point to throw in to the LED lamp, and to the little or damage-free device of LED lamp damage;
(2) in pharmaceutical factory or the pharmacy packing of medicine tablet or pill also to have many be to operate by hand, speed is extremely slow, but also easily pollute medicine, for the patient brings hidden danger, the mechanization packing is also mostly to be to do straight-line motion, as being used for the machinery of medicine pill subpackage, with suction nozzle or manipulator 10 pieces of pills in belt conveyor or large the packing are fixed first, mention, behind traveling priority one segment distance, put into again packing box, then manipulator is got back to original position and is carried out next time operation, this is just so that its work efficiency is very low, and the secondary packaging majority of the packing of tablet, particularly pharmacy medicine is to operate by hand, existing patented technology also all is the simple modifications aspect box or dish, can't accomplish the fast accurate packing;
(3) premix of chemical industry or smelting industry particulate species masterbatch can't be accomplished essence amount premix always, and most is by volume, or weight is mixed roughly, apparatus and method of adding fast by grain number essence amount, the mixed inhomogeneity of raw material has seriously affected the quality of finished product;
(4) do not having direct several equipment aspect ten hundreds of particulate material countings, manual counting is unrealistic again, continues to use always and weighs or method that the volume weighing converts, and rough counting is counted the roughly quantity of thing, and out of reach is accurate;
(5) aspect agricultural seeder, the high quality of domestic application accurate packing machinery, the particularly single grain fine sowing of seed machinery, most for offshore company produces, because complex structure is expensive, maintenance is inconvenience very, uses also not general in the production; The most degree of automation of domestic mechanical sock growing nursery equipment are lower, and structure is also very complicated, the precision drilling in land for growing field crops is not just known where to begin especially, and the seeding apparatus that can be applied to simultaneously the earth and cave dish does not have especially, a large amount of high quality seeds is scattered in the ground, only have minority to be used for seedling, thinning needs again a large amount of artificial, it is a kind of significant wastage of resource, patent 201120031073 provides a kind of simple seeding apparatus, but its structure and mode of motion have determined that its work efficiency is lower, patent 201110181944 and patent 201210001663 also provide the drum-type sowing, but because structure is complicated, can not simultaneous adaptation in the land for growing field crops, be unfavorable for popularizing;
(6) majority that spreads fertilizer over the fields of granular pattern chemical fertilizer leans on manually, and inefficiency spreads fertilizer over the fields inequality, and metering is inaccurate, is not suitable for having now the modernized requirement of precision agriculture;
(7) drafting of overlength form, as to draw each 10 centimetres of columns of length and width be 50 row, the form from Beijing to New York is to finish the line position with the device that rolls now, and then position along the line sprinkles visual thing, needs two to go on foot and just can finish.
The utility model can make the multiple particulate matter of manufacture accomplish that the location throws in, such as the LED Packaging Industry etc.; Pharmaceutical packing can be accomplished monolithic, and on a material guide roller packing multiclass medicine; The premix of granular pattern chemical raw material can reach a milligram rank, accomplishes to add by grain; Can be ten hundreds of circles or sub-circular non-sticky particulate matter quick counter, and can be at same material guide roller (1) counting N kind material; Agriculturally can accomplish monoseeding, and speed is exceedingly fast; Spreading fertilizer over the fields of chemical fertilizer can reach all, even, amount is accurate; The drafting of overlength form can one the step finish, this device can be numerous can letter, easily make, popularize and promote, positive realistic meaning and far-reaching social effect are arranged.
Summary of the invention
The purpose of this utility model is to solve the not enough and blank of the existing packing of non-sticky particulate matter, mixing and counting aspect, and a kind of easy automation and the quick packing premix of a kind of particulate matter counting assembly simple in structure are provided.
The quick packing premix of a kind of particulate matter counting assembly comprises the material guide roller (1) that is installed on the frame (4), drive the motor (2) of material guide roller (1) running, motor driver and microprocessor or the computing machine of control motor (2) running, the dust collecting fan aspirate tube (3) of misunderstanding each other and being connected with material guide roller (1), be installed on the blanking plate (10) of material guide roller (1) below, the material guiding groove (9) that is abutted against with blanking plate (10), with the body feed tank (12) or groove or the material conveyor belt that are arranged at material guide roller (1) side top and are abutted against in material guide roller (1), material guide roller (1) oblique upper is by the unnecessary material Clean Brush for cleaning (13) of body feed tank (12) one sides, and the suction hole anti-blocking Clean Brush for cleaning (11) of the oblique below of material guide roller (1) between body feed tank (12) and blanking plate.
The quick packing premix of described a kind of particulate matter counting assembly is installed on the quick packing premix of a kind of particulate matter counting assembly frame (4).
The making material of the material guide roller (1) of the quick packing premix of described a kind of particulate matter counting assembly is metallic material or the High molecular material that can keep material guide roller (1) shape, material guide roller (1) one end is shut the formation torque transmission means, be used for receiving from the power distribution of motor (2) to the whole cylinder around its central axis directional-rotation, the other end is provided with spindle nose adapter plate (7), be fixed with spindle nose (6) on the spindle nose adapter plate (7), spindle nose (6) bearing (5) interior with being fixed on dust collecting fan aspirate tube (3) links to each other, be drilled with several air extractor vents (8) on the spindle nose adapter plate (7), make inner chamber and the dust collecting fan aspirate tube (3) of material guide roller (1) consist of unified lacuna, dust collecting fan aspirate tube (3) is connected 1 with the material guide roller) connection of misunderstanding each other, be equipped with a minimum suction hole (14) corresponding with body feed tank (12) and material guiding groove (9) on the material guide roller (1), determine the size of suction hole (14) diameter according to the size of particulate material, the diameter in suction hole (14) is not more than the diameter of minimum material, the diameter of material guide roller (1) is determined with the particulate matter size that guides, larger such as material, the material guide roller (1) that available diameter is larger, less such as material, resemble the sowing daisy, its seed is also less than chaff, material guide roller (1) with several millimeters or tens mm dias gets final product, if being used for the location of various materials throws in, resemble LED lamp encapsulation aspect, do not limit on each frame (4) and establish cover material guide roller (1) and an assembly, a plurality of material guide roller (1) opposing parallel is placed, do unidirectional in the same way circular movement during work, can drive respectively, or in material guide roller (1) gear is set, unified interlock, aspirator system can alonely also can share.
The motor (2) of the quick packing premix of described a kind of particulate matter counting assembly device is: do not need automation control with reducing motor or rotary handle, need automatic operating, with stepping motor or servomotor, be subjected to motor driver and microprocessor or computer controlled.
The aspirator system of the quick packing premix of described a kind of particulate matter counting assembly is with dust collecting fan, air pump or vacuum pump.
The blanking plate (10) of the quick packing premix of described a kind of particulate matter counting assembly, lower end and material guiding groove (9) are abutted against, and the above is abutted against with material guide roller (1).
The material guiding groove (9) of the quick packing premix of described a kind of particulate matter counting assembly is rectangular tube, and the mouth of pipe is similar parabola shaped, and there is slight back bending the top.
Body feed tank (12) upper end of the quick packing premix of described a kind of particulate matter counting assembly is infundibulate, the lower end is L-type, locate as open near material guide roller (1), the current limiting device, to guarantee not to be higher than near the material list layer height that material guide roller (1) is located half of material guide roller (1) diameter, the level height that can not surpass at most unnecessary material Clean Brush for cleaning (13), material guiding groove (9) is fallen in free skating without material guide roller (1) suction hole (14) guiding to avoid material, simple type is controlled flow with gravitational method, the type of automation, automatically control current-limiting apparatus by motor (2), guarantee flow, the nearly material guide roller (1) in body feed tank (12) bottom locates to form gradually grooved, notch is corresponding with suction hole (14), extra small pellet, and quantity is few, sowing such as the daisy seed, can not establish body feed tank (12), only fix with a groove shape section bar and be abutted against material trough of formation with material guide roller (1) and get final product, large-scale type also can not established body feed tank (12), directly by the belt conveyor feeding.
The unnecessary material Clean Brush for cleaning (13) of the quick packing premix of described a kind of particulate matter counting assembly is fixed on material guide roller (1) oblique upper, near on the support of body feed tank (12) one sides, be banister brush, effect is to remove the material that periphery, suction hole (14) does not face suction hole (14), guarantees to reach the simple grain packing.
The anti-blocking Clean Brush for cleaning in suction hole (11) of the quick packing premix of described a kind of particulate matter counting assembly is placed between blanking plate (10) and the body feed tank (12), be bristles class hard hair brush, to remove foreign material, particularly suction hole (14) and the peripheral foreign material on the material guide roller (1).
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is that material guide roller of the present utility model (1) is near the cross sectional representation of spindle nose adapter plate (7) one sides;
Fig. 3 is application example of the utility model, accepts cave dish (15) fixed point with method () to the LED lamp and throws in the method for LED lamp and the effect demonstration graph that can reach.
Fig. 4 is above-mentioned application example of the present utility model, accepts cave dish (15) fixed point with method (two) to the LED lamp and throws in the method for LED lamp and the demonstration graph of the upper suction hole (14) of material guide roller (1) Position Design.
The specific embodiment:
(1). aspect manufacture, as in the LED Packaging Industry, LED lamp fixed point take two kinds of A of needs and B different technologies parameter is thrown in as example, in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4 brief description, method (one). at first according to the number of the horizontal needs LED of module lamp of design, choose by the material guide roller (1) that these number body feed tanks (12) are housed, the corresponding suction hole (14) of each body feed tank (12), position, suction hole (14) Design with Rule as design sketch, with pack into the body feed tank (12) of first material guide roller (1) of LED lamp, 1357 odd number body feed tanks (12) are poured the A lamp of identical parameters into as shown in Figure 3,2468 even number body feed tanks (12) are poured the B lamp into, second material guide roller (1) then is that 1357 odd number body feed tanks (12) are poured the B lamp into, 2468 even number body feed tanks (12) are poured the A lamp into, body feed tank (12) has the belt conveyor that is the right-angled crossing operation with material guide roller (1), there is the LED lamp to accept cave dish (15) on the belt conveyor, two material guide roller (1) synchronous rotary, when the suction hole (14) of material guide roller (1) forwards body feed tank (12) to the position of LED lamp is arranged, dust collecting fan is adsorbed onto the LED lamp on the material hole, during through unnecessary material Clean Brush for cleaning (13), the LED lamp brush that will not face suction hole (14) falls, a remaining LED lamp is brought to the top of material guiding groove (9) under the guiding of material guide roller (1), lower by blanking plate (10) machinery gear, just in time drop in the material guiding groove (9), like this along with the at the uniform velocity rotation of material guide roller (1), the LED lamp can be rendered to accurately to produce altogether in the corresponding cave dish of belt conveyor and be used, can accomplish the fixed point input, so just guaranteed every batch, the parameter of every LED display product is identical, also do not have simultaneously the phenomenon of colliding with that stirs and topple at random mixed lamp, and speed is exceedingly fast; (method two) each material guide roller (1) is only established a body feed tank (12), but need to change the design attitude in the upper suction hole (14) of material guide roller (1), as shown in Figure 4, the initial suction row of the first material guide roller (1) is the line position of 14-1 sign, the initial suction row of the second material guide roller (1) is 14-2 sign line position, device should be set up initial suction row guiding device, the LED lamp can be rendered on the opposite position of cave dish after the machine operation like this;
(2). the also cardinal principle that is used on the drugs packaging is identical, machine need be set up material guide roller (1) rotating cycle or radian counting assembly, motor driver and microprocessor, in order to control dispensing grain number, on each material guide roller (1) body feed tank (12) can be set, a plurality of body feed tanks (12) also can be set, a plurality of body feed tanks (12) can be thrown in identical medicine, also can throw in different medicines, so just can be at the upper packing of a material guide roller (1) and the multiple medicine of counting, the design in suction hole (14) also will comprehensively change with the quantity of the cave number of aluminium-plastic panel and final packing medicine with packing, need simultaneously to have the leakage that is complementary with it to inhale monitoring device, suction information be will leak by sensor and microprocessor or computing machine passed to, carry out craft by the people and fill a vacancy, to guarantee the accurate of dosage;
(3). be used for the slightly difference of chemical premix, the guiding groove below should be provided with the material conveying device that moves with uniform velocity that runs parallel with material guide roller (1), simultaneously may there be N kind granular pattern raw material to mix in advance, this just need to establish N body feed tank (12) in a material guide roller (1), moreover, the number of various granular pattern raw materials may be different than also, so the ratio of each body feed tank (12) corresponding suction hole (14) sum should equal chemical number ratio, N kind granulate material just can mix in proportion evenly and rapidly in advance behind the machine run like this;
(4). aspect hundreds of millions of particle countings, need set up material guide roller (1) rotating cycle or radian counting assembly and microprocessor, total quantity according to material guide roller (1) rotating cycle or radian and upper this body feed tank (12) the corresponding suction hole (14) of this material guide roller (1), can be calculated fast by microprocessor the grain number of granule materials, and can be at same material guide roller (1) counting N kind material, and error is minimum, broken through in the past by weight or volume the history of guestimate grain number; The process that as prescribed grain number is thrown in is also substantially identical, set first material guide roller (1) rotating cycle control command, when arriving pre-set material guide roller (1) rotating cycle, motor (2) quits work, and namely finishes the work that fixed grain is thrown in;
(5). also basic identical aspect sowing, size and line-spacing according to seed choose suitable material guide roller (1), with material guide roller (1), motor (2) and dust collecting fan connect, pour seed into body feed tank (12), adjust flow velocity, open successively dust collecting fan and motor (2), adjust the running velocity of motor (2) rotating speed and trailer-type machine according to spacing in the rows, under the traction of machinery, get final product sowing at the uniform velocity, when being used for cave dish sowing, the edge of cave dish should be turned up, or special cave customized dish, make that all acupuncture point pitch-rows equate on the belt conveyor, avoid having a strong impact on speed of drilling owing to broadcasting apart from difference, or when computing machine and microprocessor setting, set several milliseconds delay;
(6). be used for the device that granular pattern fertilizer broadcasts sowing, structure and mode of operation are basic identical, adjust the rotating speed of the motor (2) that drives material guide roller (1) rotation and the running velocity of trailer-type machine as long as note according to rate of fertilizer application;
(7). the drafting of overlength form, also take the overlength form of drafting from Beijing to New York as example, also similar to sowing, just change the pellets such as seed into visual particulate matter, the design in the upper suction hole (14) of material guide roller (1), row and column all is designed to 10 centimetres, suction hole (14) distance of row or column should be more closely, make the colorant grain that has of input reach macroscopic effect, next step can finish the drafting of overlength form in the traction of power after machine was opened, and lines are even.
The quick packing premix of a kind of particulate matter of the present utility model counting assembly: (1) can accomplish various materials is quantitatively thrown in fixed point aspect manufacture; (2) pharmaceutical packing can be accomplished monolithic, and on a packing cylinder packing multiclass medicine; (3) premix for chemical can reach the milligram level, by the grain interpolation; (4) particulate material essence amount quick counter aspect has broken through in the past by volume or the history of weight guestimate; (5) namely can be used for the cave dish aspect agricultural seeder and also be applicable to the earth, namely applicable to large seed, also be applicable to small-sized seed, traction power both can be manually also can be machinery, and the batch making that is easy to simple in structure, easily popularized and promoted; (6) be used for chemical fertilizer broadcast application, can accomplish all, spare, measure accurate; (7) in the drafting of form, can accomplish one-step shaping, and lines are evenly smooth.
This utility model is suitable for packing, the premix counting of all non-stickies, small-sized, circle or sub-circular particulate matter.
Case recited above and method only are that part embodiment of the present utility model is described; be not that design of the present utility model and scope are limited; under the prerequisite that does not break away from the utility model design concept; various modification and the improvement of common engineering staff to making as core technology take this material guide roller (1) all should fall into protection domain of the present utility model in this area.
Claims (9)
1. the quick packing premix of a particulate matter counting assembly is to be installed in the material guide roller (1) on the frame (4), drive the motor (2) of material guide roller (1) running, actuator and microprocessor or the computing machine of control motor (2) running, the dust collecting fan aspirate tube (3) of misunderstanding each other and being connected with material guide roller (1), be installed on the blanking plate (10) of material guide roller (1) below, the material guiding groove (9) that is abutted against with blanking plate (10), with the body feed tank (12) or groove or the material conveyor belt that are arranged at material guide roller (1) side top and are abutted against in material guide roller (1), material guide roller (1) oblique upper is by the unnecessary material Clean Brush for cleaning (13) of body feed tank (12) one sides, and the suction hole anti-blocking Clean Brush for cleaning (11) of the oblique below of material guide roller (1) between body feed tank (12) and blanking plate (10).
2. the quick packing premix of a kind of particulate matter according to claim 1 counting assembly, it is characterized in that, the material that the material guide roller (1) of the quick packing premix of described a kind of particulate matter counting assembly is made is metallic material or the High molecular material that can keep material guide roller (1) shape, one end is shut the formation torque transmission means, be used for receiving from the power distribution of motor (2) to the whole material guide roller (1) around its central axis directional-rotation, the other end is provided with spindle nose adapter plate (7), be fixed with spindle nose (6) on the spindle nose adapter plate (7), spindle nose (6) be fixed on frame (4) bearing (5) upper and in dust collecting fan aspirate tube (3) and link to each other, be drilled with several air extractor vents (8) on the spindle nose adapter plate (7), make inner chamber and the dust collecting fan aspirate tube (3) of material guide roller (1) consist of unified lacuna, be equipped with a minimum suction hole (14) relative with body feed tank (12) and material guiding groove (9) on the material guide roller (1), determine the size of suction hole (14) diameter according to the size of particulate material, the diameter in suction hole (14) is not more than the diameter of minimum material, the diameter of material guide roller (1) is determined with the particulate matter size that guides, and is not defined as a material guide roller (1) and assembly on the quick packing pre-mixing apparatus of each particulate matter essence amount.
3. the quick packing premix of a kind of particulate matter according to claim 1 counting assembly, it is characterized in that, the motor (2) of the quick packing premix of described a kind of particulate matter counting assembly is: the reducing motor of using that does not need automation control, need automation, with stepping motor or servomotor, be subjected to motor driver and microprocessor or computer controlled.
4. the quick packing premix of a kind of particulate matter according to claim 1 counting assembly, it is characterized in that, the blanking plate (10) of the quick packing premix of described a kind of particulate matter counting assembly, lower end and material guiding groove (9) are abutted against, and the above misunderstands each other with material guide roller (1) and is abutted against.
5. the quick packing premix of a kind of particulate matter according to claim 1 counting assembly, it is characterized in that, the material guiding groove (9) of the quick packing premix of described a kind of particulate matter counting assembly is rectangular tube, and the mouth of pipe is similar parabola shaped, and a side has slight back bending.
6. the quick packing premix of a kind of particulate matter according to claim 1 counting assembly, it is characterized in that, body feed tank (12) upper end of the quick packing premix of described a kind of particulate matter counting assembly is infundibulate, the lower end is L-type, locate as open near material guide roller (1), the current limiting device, the nearly material guide roller in bottom surface (1) locates to form gradually the guiding groove of grooved, guiding groove is relative with suction hole (14), simple machinery is controlled flow with gravitational method, the type of automated machine, by external motor automatic control flow, every machine is not defined as a body feed tank (12).
7. the quick packing premix of a kind of particulate matter according to claim 1 counting assembly is characterized in that, the unnecessary material Clean Brush for cleaning (13) of the quick packing premix of described a kind of particulate matter counting assembly is banister brush.
8. the quick packing premix of a kind of particulate matter according to claim 1 counting assembly, it is characterized in that, the anti-blocking Clean Brush for cleaning in material hole (11) of the quick packing premix of described a kind of particulate matter counting assembly is placed between blanking plate (10) and the body feed tank (12), is bristles class hard hair brush.
9. the quick packing premix of a kind of particulate matter according to claim 1 counting assembly is characterized in that, it is dust collecting fan, air pump or negative pressure pump that the negative pressure of the quick packing premix of described a kind of particulate matter counting assembly forms machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320097404 CN203246619U (en) | 2013-02-07 | 2013-02-07 | Particulate matter fast split packing premix counting device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320097404 CN203246619U (en) | 2013-02-07 | 2013-02-07 | Particulate matter fast split packing premix counting device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103979143A (en) * | 2013-02-07 | 2014-08-13 | 胥凤山 | Particulate matter fast split charging, pre-mixing and counting device and method |
| CN106470771A (en) * | 2014-06-30 | 2017-03-01 | 夸利森斯股份公司 | There is the conveying equipment of vacuum belt |
-
2013
- 2013-02-07 CN CN 201320097404 patent/CN203246619U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103979143A (en) * | 2013-02-07 | 2014-08-13 | 胥凤山 | Particulate matter fast split charging, pre-mixing and counting device and method |
| CN103979143B (en) * | 2013-02-07 | 2018-06-12 | 胥凤山 | A kind of particulate matter quickly dispenses premix counting device |
| CN106470771A (en) * | 2014-06-30 | 2017-03-01 | 夸利森斯股份公司 | There is the conveying equipment of vacuum belt |
| CN106470771B (en) * | 2014-06-30 | 2020-03-17 | 夸利森斯股份公司 | Conveying device with vacuum belt |
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