CN203227953U - Automatic production device for disc type scaffolds - Google Patents
Automatic production device for disc type scaffolds Download PDFInfo
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- CN203227953U CN203227953U CN 201320204046 CN201320204046U CN203227953U CN 203227953 U CN203227953 U CN 203227953U CN 201320204046 CN201320204046 CN 201320204046 CN 201320204046 U CN201320204046 U CN 201320204046U CN 203227953 U CN203227953 U CN 203227953U
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Abstract
The utility model relates to an automatic production device for disc type scaffolds. The automatic production device comprises a workbench. A driving device is mounted at one end of the upper surface of the workbench, a quincuncial center is mounted on the driving device, a tailstock is mounted at the other end of the upper surface of the workbench, and a movable center corresponding to the quincuncial center is mounted on the tailstock; a supporting device is mounted on the workbench and is positioned between the driving device and the tailstock, and a plurality of electric welding guns are mounted above the workbench. The automatic production device for the disc type scaffolds has the advantages that the automatic production device is reasonable in design, simple in structure and operation and high in practicality and automation degree; after the automatic production device is used, the machining speed can be increased, the machining quality can be guaranteed, the labor intensity can be relieved, and the production cost can be lowered.
Description
Technical field
The utility model relates to the machining equipment field, especially a kind of disc type scaffold automatic manufacturing device.
Background technology
When carrying out engineering construction at present, as large-scale Gongjian, factory building, subway, bridge, tunnel etc., below the building outside and concrete cast in situs member, all need scaffold erecting.Present disc type scaffold more commonly, this scaffold is mainly assembled by a plurality of montants and cross bar, and montant is made of base, auxiliary rod, vertical rod and jacking, and a plurality of disks are installed in the vertical rod wherein.At present mainly have following defective during this disc type scaffold of processing: 1, vertical rod and disk adopt welding fixing, owing to be artificial welding at present, so process velocity is slow, product quality is difficult to guarantee and labor strength is big; 2, cost of labor height causes enterprise's production cost to increase; 3, lock dog is all installed at the two ends, the left and right sides of cross bar, because not of uniform size the causing of each made lockhole in lock dog two side, so the direction requirement is arranged during the lock dog welded and installed, and when installing at present owing to there is not special-purpose orientation tool, go wrong easily when therefore welding, cause production efficiency low.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of and can enhance productivity, guarantee product quality, reduced the disc type scaffold automatic manufacturing device of enterprise's production cost.
The utility model solves its technical problem and is achieved through the following technical solutions:
A kind of disc type scaffold automatic manufacturing device, it is characterized in that: comprise a workbench, one end of this worktable upper surface is installed drive unit, it is top that plum blossom is installed on this drive unit, the other end of worktable upper surface is installed a tailstock, installs and the top corresponding live center of plum blossom on this tailstock; Fittable slackening device on the workbench between drive unit and the tailstock arranges a plurality of electronic welding guns above workbench.
And described drive unit is variable-frequency motor and reductor, and variable-frequency motor is connected with reductor, and plum blossom is top to be installed on the output shaft of reductor.
And, the side mounted tailstock leading screw of described workbench, tailstock is move left and right under the driving of tailstock leading screw.
And described bracing or strutting arrangement is one or more, and each bracing or strutting arrangement includes base and two rollers that are arranged side by side, and these two rollers are installed on the base, and base is installed in the upper surface of workbench.
And, the side setting of a described workbench or framework is installed, be positioned on the framework of workbench top a turning cylinder is installed, this turning cylinder connects a power source and also rotates under the driving of power source, and this power source is the motor-driven leading screw or is made up of hydraulic cylinder, cylinder; The bottom of each electronic welding gun all is sleeved on the turning cylinder and adopts jackscrew to fix.
And, described each electronic welding gun all connects one two and protects welding machine, this two guarantors welding machine is installed on the framework of workbench top, all two guarantor's welding machines are connected on the uninterrupted feeder jointly, this uninterrupted feeder comprises an air supply pipe and a plurality of gas tank, the left and right sides of air supply pipe is made an import respectively, a by-pass valve control all is installed in each import, each valve all connects one or more gas tank, makes a plurality of outlets that are connected with two guarantor's welding machines on the body of air supply pipe.
And, also comprise a vertical rod pre-welding frock, this frock comprises machine table, a positioning seat is all made at the two ends, the left and right sides of this machine table upper surface, the center of each positioning seat all vertically installs an alignment pin that can move up and down, the lower end of these two alignment pins all is connected on the connecting rod, and this connecting rod is controlled by pedal; One group of limiting plate of uniform installation is all made the stopper slot that opening makes progress on each limiting plate on the machine table between two positioning seats; Rear wall at workbench is installed a plurality of carriages.
And, also comprising a cross bar welding tooling, this frock comprises a machine frame, a reference column is all installed in the left and right sides of the upper surface of this machine frame; Machine frame upper surface between these two reference columns is installed two locating pieces, and these two locating pieces all match with the size of the big mouth of cross bar lock dog; Machine frame upper surface between two locating pieces is installed two guiding supporting plates, makes the gathering sill that opening makes progress on this guiding supporting plate.
Advantage of the present utility model and beneficial effect are:
1, installation is used for fixedly drive unit, tailstock and the bracing or strutting arrangement of vertical rod workpiece on this device busy platform, framework above workbench is installed for the electronic welding gun that welds, therefore use this device to carry out automatic welding processing to vertical rod and disk, thereby improve process velocity and production efficiency.
2, owing to use this device to realize automated production, therefore not only can reduce human factor adverse effect, improve the quality of products, but also can alleviate the staff labour intensity, reduce waste of human resource, reduce enterprise's production cost.
3, this device both can adopt brand-new parts to assemble, and can be formed by existing machine reformation again.
4, the drive unit in this device is made up of variable-frequency motor and reductor, and this drive unit can be controlled the rotating speed of vertical rod workpiece.
5, the electronic welding gun in this device is sleeved on the turning cylinder and adopts jackscrew to fix, and this design can guarantee that not only electronic welding gun rotates with rotating shaft, and convenient electronic welding gun is changed and adjusted spacing between two welding guns according to solder joint.
6, the left and right sides of air supply pipe is made an import respectively in this device, a by-pass valve control all is installed in each import, this by-pass valve control can guarantee to have at least a side gas tank can carry out air feed, thereby has realized the uninterrupted air feed in the production process, has guaranteed that processing carries out continuously.
7, this device also comprises a vertical rod pre-welding frock, and this frock can be finished the spot welding manufacturing procedure of disk and vertical rod, for follow-up automatic welding is provided convenience.The alignment pin of installing on this frock can position the vertical rod two ends, and limiting plate can position the disk position, and this design is conducive to guarantee the accuracy of vertical rod and disk welding position.
8, this device also comprises a cross bar welding tooling, and the size that the locating piece of this frock and cross bar lock dog are big mouthful matches, and can guarantee after the use that the lock dog welding direction is accurate, reduces the number of times of doing over again, improve working (machining) efficiency.
9, the utility model is a kind of reasonable in design, simple in structure, simple to operate, practical, disc type scaffold automatic manufacturing device that automaticity is high, can improve process velocity after this device uses, ensures crudy, reduce labor intensity, reduces production costs.
Description of drawings
Fig. 1 is front view of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the front view of vertical rod pre-welding frock;
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the right view of Fig. 3;
Fig. 6 is that the A of Fig. 4 is to schematic diagram;
Fig. 7 is the front view of cross bar welding tooling;
Fig. 8 is the vertical view of Fig. 7;
Fig. 9 is the right view of Fig. 7;
Figure 10 is that the B of Fig. 7 is to schematic diagram (only signal guiding supporting plate part).
The specific embodiment
The utility model is described in further detail below by specific embodiment, and following examples are descriptive, is not determinate, can not limit protection domain of the present utility model with this.
A kind of disc type scaffold automatic manufacturing device, comprise a workbench 13, an end of this worktable upper surface is installed drive unit 3, and this drive unit is variable-frequency motor and reductor, variable-frequency motor is connected with reductor, and a plum blossom top 4 is installed on the output shaft of reductor.The other end of worktable upper surface is installed a tailstock 11, install and the top corresponding live center 10 of plum blossom on this tailstock, workbench side mounted tailstock leading screw 14, tailstock can be under the driving of tailstock leading screw move left and right.
Workbench between drive unit and tailstock is installed one or more bracing or strutting arrangement 15, and each bracing or strutting arrangement includes base 16 and two rollers that are arranged side by side 17, and these two rollers are installed on the base, and base is installed in the upper surface of workbench.
The side setting of a workbench or framework 2 is installed, at the framework that is positioned at above the workbench turning cylinder 1 is installed, this turning cylinder connects a power source 12 and also rotates under the driving of power source, and this power source is the motor-driven leading screw or is made up of hydraulic cylinder, cylinder.At this turning cylinder a plurality of electronic welding guns 5 are installed, the bottom of each electronic welding gun all is sleeved on the turning cylinder and adopts jackscrew to fix, and therefore electronic welding gun can be swung with turning cylinder, and welding gun rifle head can weld the disk and the vertical rod that are positioned at its below.
Each electronic welding gun all connects one two and protects welding machine 7, and this two guarantors welding machine is installed on the framework of workbench top, and all two guarantor's welding machines are connected on the uninterrupted feeder jointly.This uninterrupted feeder comprises an air supply pipe 8 and a plurality of gas tank 6, the left and right sides of air supply pipe is made an import respectively, a by-pass valve control 9 all is installed in each import, each valve all connects one or more gas tank, makes a plurality of outlets that are connected with two guarantor's welding machines on the body of air supply pipe.
This process units also comprises a vertical rod pre-welding frock, this frock comprises machine table 18, a positioning seat 19 is all made at the two ends, the left and right sides of this machine table upper surface, the center of each positioning seat all vertically installs an alignment pin that can move up and down 23, the lower end of these two alignment pins all is connected on the connecting rod 22, and this connecting rod is by pedal 24 controls.One group of limiting plate 20 of uniform installation is all made the stopper slot 25 that opening makes progress on each limiting plate on the machine table between two positioning seats.Rear wall at workbench is installed a plurality of carriages 21.
This process units also comprises a cross bar welding tooling, this frock comprises a machine frame 29, a reference column 26 is all installed in the left and right sides of the upper surface of this machine frame, machine frame upper surface between these two reference columns is installed two locating pieces 27, the size that these two locating pieces and cross bar lock dog are big mouthful matches, machine frame upper surface between two locating pieces is installed two guiding supporting plates 28, makes the gathering sill that opening makes progress on this guiding supporting plate.
Claims (8)
1. disc type scaffold automatic manufacturing device, it is characterized in that: comprise a workbench, one end of this worktable upper surface is installed drive unit, it is top that plum blossom is installed on this drive unit, the other end of worktable upper surface is installed a tailstock, installs and the top corresponding live center of plum blossom on this tailstock; Fittable slackening device on the workbench between drive unit and the tailstock arranges a plurality of electronic welding guns above workbench.
2. disc type scaffold automatic manufacturing device according to claim 1, it is characterized in that: described drive unit is variable-frequency motor and reductor, and variable-frequency motor is connected with reductor, plum blossom is top to be installed on the output shaft of reductor.
3. disc type scaffold automatic manufacturing device according to claim 1, it is characterized in that: the side mounted tailstock leading screw of described workbench, tailstock is move left and right under the driving of tailstock leading screw.
4. disc type scaffold automatic manufacturing device according to claim 1, it is characterized in that: described bracing or strutting arrangement is one or more, each bracing or strutting arrangement includes base and two rollers that are arranged side by side, and these two rollers are installed on the base, and base is installed in the upper surface of workbench.
5. disc type scaffold automatic manufacturing device according to claim 1, it is characterized in that: the side setting of a described workbench or framework is installed, be positioned on the framework of workbench top a turning cylinder is installed, this turning cylinder connects a power source and also rotates under the driving of power source, and this power source is the motor-driven leading screw or is made up of hydraulic cylinder, cylinder; The bottom of each electronic welding gun all is sleeved on the turning cylinder and adopts jackscrew to fix.
6. disc type scaffold automatic manufacturing device according to claim 1, it is characterized in that: described each electronic welding gun all connects one two and protects welding machine, this two guarantors welding machine is installed on the framework of workbench top, all two guarantor's welding machines are connected on the uninterrupted feeder jointly, this uninterrupted feeder comprises an air supply pipe and a plurality of gas tank, the left and right sides of air supply pipe is made an import respectively, a by-pass valve control all is installed in each import, each valve all connects one or more gas tank, makes a plurality of outlets that are connected with two guarantor's welding machines on the body of air supply pipe.
7. disc type scaffold automatic manufacturing device according to claim 1, it is characterized in that: also comprise a vertical rod pre-welding frock, this frock comprises machine table, a positioning seat is all made at the two ends, the left and right sides of this machine table upper surface, the center of each positioning seat all vertically installs an alignment pin that can move up and down, the lower end of these two alignment pins all is connected on the connecting rod, and this connecting rod is controlled by pedal; One group of limiting plate of uniform installation is all made the stopper slot that opening makes progress on each limiting plate on the machine table between two positioning seats; Rear wall at workbench is installed a plurality of carriages.
8. disc type scaffold automatic manufacturing device according to claim 1, it is characterized in that: also comprise a cross bar welding tooling, this frock comprises a machine frame, and a reference column is all installed in the left and right sides of the upper surface of this machine frame; Machine frame upper surface between these two reference columns is installed two locating pieces, and these two locating pieces all match with the size of the big mouth of cross bar lock dog; Machine frame upper surface between two locating pieces is installed two guiding supporting plates, makes the gathering sill that opening makes progress on this guiding supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320204046 CN203227953U (en) | 2013-04-22 | 2013-04-22 | Automatic production device for disc type scaffolds |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320204046 CN203227953U (en) | 2013-04-22 | 2013-04-22 | Automatic production device for disc type scaffolds |
Publications (1)
| Publication Number | Publication Date |
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| CN203227953U true CN203227953U (en) | 2013-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320204046 Expired - Lifetime CN203227953U (en) | 2013-04-22 | 2013-04-22 | Automatic production device for disc type scaffolds |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084728A (en) * | 2014-06-09 | 2014-10-08 | 焦作市浩丰金属制品有限公司 | Automatic welder of wheel buckle type scaffold vertical rods |
| CN105108364A (en) * | 2015-08-18 | 2015-12-02 | 安徽长青电子机械（集团）有限公司 | Scaffold disc buckle welding control system |
| CN106853568A (en) * | 2016-11-29 | 2017-06-16 | 武汉理工大学 | Bull automatic surfacing center and overlaying method for being layered increasing material manufacturing |
| CN110270736A (en) * | 2019-07-16 | 2019-09-24 | 任丘市金狮焊机制造有限公司 | Scaffold upright rod disk buckles Full-automatic welding machine |
| CN111069814A (en) * | 2019-12-31 | 2020-04-28 | 王可斌 | Automatic production equipment for embedded scaffold |
-
2013
- 2013-04-22 CN CN 201320204046 patent/CN203227953U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084728A (en) * | 2014-06-09 | 2014-10-08 | 焦作市浩丰金属制品有限公司 | Automatic welder of wheel buckle type scaffold vertical rods |
| CN104084728B (en) * | 2014-06-09 | 2017-08-18 | 焦作市浩丰金属制品有限公司 | Pulley-clip scaffold vertical rod automatic welder |
| CN105108364A (en) * | 2015-08-18 | 2015-12-02 | 安徽长青电子机械（集团）有限公司 | Scaffold disc buckle welding control system |
| CN106853568A (en) * | 2016-11-29 | 2017-06-16 | 武汉理工大学 | Bull automatic surfacing center and overlaying method for being layered increasing material manufacturing |
| CN110270736A (en) * | 2019-07-16 | 2019-09-24 | 任丘市金狮焊机制造有限公司 | Scaffold upright rod disk buckles Full-automatic welding machine |
| CN110270736B (en) * | 2019-07-16 | 2024-03-08 | 任丘市金狮焊机制造有限公司 | Full-automatic welding machine for scaffold upright rod disc buckle |
| CN111069814A (en) * | 2019-12-31 | 2020-04-28 | 王可斌 | Automatic production equipment for embedded scaffold |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20161212 Address after: 300401 Tianjin city Beichen District Xiping town double river branch University Park Building No. 6 Patentee after: TIANJIN ZHONGZULIAN ROAD AND BRIDGE ENGINEERING CO.,LTD. Address before: 300402 Tianjin city rail road Beichen District Tianhao Garden No. 29 Patentee before: Tianjin Dongzheng Test-control Technique Development Co.,Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20131009 |
|
| CX01 | Expiry of patent term |