CN203212927U - Dual-layer flow box - Google Patents

Dual-layer flow box Download PDF

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Publication number
CN203212927U
CN203212927U CN 201220706007 CN201220706007U CN203212927U CN 203212927 U CN203212927 U CN 203212927U CN 201220706007 CN201220706007 CN 201220706007 CN 201220706007 U CN201220706007 U CN 201220706007U CN 203212927 U CN203212927 U CN 203212927U
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CN
China
Prior art keywords
slurry
pipe
taper
lip
connection pipe
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Expired - Fee Related
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CN 201220706007
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Chinese (zh)
Inventor
樊慧明
刘建安
徐镔烽
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South China University of Technology SCUT
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South China University of Technology SCUT
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Priority to CN 201220706007 priority Critical patent/CN203212927U/en
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Publication of CN203212927U publication Critical patent/CN203212927U/en
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Abstract

The utility model discloses a dual-layer flow box. The dual-layer flow box comprises a box body arranged on a base, the top end of the box body is covered by a box body cover, one side of the box body is connected with a slurry inlet main pipe, the other end of the box body is provided with a lip area, and continuously and gradually narrowed lip area formed through convergence of an upper lip plate and a lower lip plate; the tail end of the lip area is opposite to a slurry feeding position formed by a forming roll and a breast roll; a first slurry distributor and a second slurry distributor are arranged in the box body, and the slurry inlet main pipe comprises a surface slurry square taper main pipe and a bottom slurry square taper main pipe which are parallelly arranged at different heights; the lip area is divided into an upper lip area and a lower lip area through a flow sheet; an input end of the first slurry distributor is connected with a first truncated square taper slurry inlet connection pipe of the surface slurry square taper main pipe, and an output end of the first slurry distributor is connected with the upper lip area; and an input end of the second slurry distributor is connected with a second truncated square taper slurry inlet connection pipe of the bottom slurry square taper main pipe, and an output end of the second slurry distributor is connected with the lower lip area. According to the dual-layer flow box, two kinds of slurry are supplied into the dual-layer flow box, and the ratio of the two kinds of slurry can be accurately controlled.

Description

A kind of double-layer headbox
Technical field
The utility model relates to the approach system technical field of toilet paper machine paper pulp, particularly a kind of double-layer headbox.
Background technology
Toilet paper is all representing paper product widely with tissue, and they are mainly used in personal consumption and public arena consumption, go to toilet with toilet paper, napkin paper, face tissue, tissue etc., have incorporated people's life, and are indispensable.Along with development of times, people are also more and more higher to the quality requirement of toilet paper, and better development will be expected by enterprise, and the quality that improves its toilet paper brand is the basis of capturing market, and the production efficiency and the work quality that effectively improve self simultaneously are important means.The toilet paper machine main trend is faster towards speed, and efficient is higher, and the direction of better quality develops.
All kinds of tissues and toilet paper quantitatively differ, and have gently to 5g/m 2, 35g/m weighs 2, the quantitative of general toilet paper is 11-17g/m 2, with this visible toilet paper quantitatively is very low.Low quantitative stationery is wrinkling if desired in process of production, and the problem of Shenging can directly influence into the quality of paper and the operating efficiency of production so thereupon.
Wrinkling is very important one technology during toilet paper is produced, and wrinkling effect directly influences feel, outward appearance and the physical property thereof of toilet paper.In the toilet paper production process, the factor that influences creping is a lot, as chemical assistant, doctor blade holder angle, wing material and slurry etc.And slurry is as influencing one of key factor of corrugation effect, and we need think better of and treat.Wrinkling is to stick to the gauffer that the paper web of dryer surface forms under the effect of drying cylinder and scraper.Here relate to drying cylinder and scraper, the character of both and slurry itself together affects corrugation effect.Because the wrinkling of paper web carries out at drying cylinder, and the tackness of different slurries on drying cylinder has nothing in common with each other, thereby wrinkling quality is also inequality.If the sheet fiber that is attached on the drying cylinder is shorter, scraper is scraped paper web disconnectedly easily so, and a large amount of staple fibres can produce and fly hair, and disconnected paper not only reduces production efficiency, and influences the environment in workshop easily.So just needing increases the intensity that paper web is attached to this one side of drying cylinder, for gaining in strength, just require to use more long fiber, but long fiber can make formation of sheet and bulk etc. be affected too much again, has increased cost simultaneously.
In addition, when considering corrugation effect, we also need to consider the bulk of toilet paper, water imbibition and good hand feeling, will certainly cause some theoretic conflicts so, can improve bulk by the consumption that increases staple fibre as us, but this can make the intensity of paper web, wrinkling being subjected to have a strong impact on.Thereby, be that a realistic meaning is also had in the research of the cost bulk that exchanges paper for, water imbibition etc. very much as why not to reduce paper strength.
Through the analysis to the toilet paper quality requirement, traditional head box can't be realized above-mentioned purpose at present.
The utility model content
Utility model purpose of the present utility model is at the technical deficiency of the approach system of existing toilet paper machine paper pulp, and a kind of double-layer headbox device is provided.
For realizing above-mentioned utility model purpose, the technical solution adopted in the utility model is:
A kind of double-layer headbox device is provided, comprises the casing of being located on the base, the casing top covers by Box Cover, and casing one side is connected with into slurry house steward, and opposite side is provided with the lip district that narrows down gradually continuously that is formed by top lip of slice and aulaeum convergence; The end in lip district is over against the starching position of shape roller and breast roll formation; Be provided with first pulp distributor and second pulp distributor in the casing, advance to starch house steward and comprise the upper and lower starch adhesive quadrate centrum main pipe that be arranged in parallel and prime cement quadrate centrum main pipe; Described lip district divides into upper lip oral region and lower lip oral region by the sheet that wafts with lip; The input of first pulp distributor advances slurry connection pipe with the first butt side taper of starch adhesive quadrate centrum main pipe and is connected, and the output of first pulp distributor is connected with the upper lip oral region; The input of second pulp distributor advances slurry connection pipe with the second butt side taper of prime cement quadrate centrum main pipe and is connected, and the output of second pulp distributor is connected with the lower lip oral region.
Preferably, described first pulp distributor and second pulp distributor include the cloth slurry element that is arranged side by side more than 3 and 3.
Preferably, first pulp distributor and second pulp distributor all adopt notch cuttype cloth slurry element.
Preferably, comprise that also be used to the lip aperture adjusting device of opening top lip of slice, this lip aperture adjusting device is located on the Box Cover by first supporting seat; This lip aperture adjusting device end is provided with for the handwheel that drives this device; This lip aperture adjusting device comprises worm screw, and it is connected with first hinge on the Box Cover by worm screw, and first hinge on the Box Cover links to each other with top lip of slice.Flow and the technological parameter of starching can be regulated on the one hand, the washing outlet end can be opened when shutting down on the other hand.
Preferably, the convenient cleaning also comprises be used to the square Taper Pipe device for opening of opening described starch adhesive quadrate centrum main pipe in order to shut down.
Preferably, square Taper Pipe device for opening is located at starch adhesive quadrate centrum main pipe top, and square Taper Pipe device for opening is by cylinder or hydraulic oil cylinder driving, and it links to each other with second hinge on the Box Cover by cylinder rod.
Preferably, the starch adhesive quadrate centrum main pipe comprises that the taper of the first butt side advances slurry connection pipe, the truncated ends that slurry connection pipe is advanced in the taper of the first butt side is connected as refluxing opening with first pipe, the bottom that slurry connection pipe is advanced in the taper of the first butt side is connected as stock inlet with second pipe, and the diameter of described first pipe is less than the diameter of second pipe; The prime cement quadrate centrum main pipe comprises that the taper of the second butt side advances slurry connection pipe, the truncated ends that slurry connection pipe is advanced in the taper of the second butt side is connected as refluxing opening with the 3rd pipe, the bottom that slurry connection pipe is advanced in the taper of the second butt side is connected as stock inlet with the 4th pipe, and the diameter of described the 3rd pipe is less than the diameter of the 4th pipe.
Preferably, the taper of the first butt side is advanced slurry connection pipe and is advanced slurry connection pipe as female pipe with the taper of the second butt side, the taper of the first butt side is advanced slurry connection pipe and is entered the inclined plane of slurry connection pipe as the bottom surface tube wall with the taper of the second butt side, its opposite face is the front tube wall, and the taper of the first butt side is advanced slurry connection pipe and linked to each other with the input of first pulp distributor, second pulp distributor respectively with the front tube wall that slurry connection pipe is advanced in the taper of the second butt side.
Preferably, for preventing distortion, the taper of the first butt side is advanced the outer surface that slurry connection pipe and the taper of the second butt side advance slurry connection pipe and is provided with some reinforcements.
Preferably, also comprise the jet nit point adjusting device of being located on the base, also comprise the jet nit point adjusting device of being located on the base, casing is located on the base by second supporting seat that is provided with bearing arrangement, and casing links to each other with the jet nit point adjusting device.Because casing is located on the base by second supporting seat that is provided with bearing arrangement, thus the head box casing can be within the specific limits relatively base do and wave, thereby reach the purpose that changes the jet nit point adjusting device.
The utility model has following beneficial effect with respect to prior art:
(1) the utility model adopts double-layer headbox, can feed two types of slurries, and realize the accurate control of proportioning between two slurries, and traditional head box is single layer structure, so can't realize the two sides starching, more can't realize the accurate control of proportioning between different slurries;
(2) the utility model toilet paper of manufacturing paper with pulp has good intensity, also has desirable bulk, water imbibition, comfortable feel degree and cost simultaneously;
(3) the utility model can be used in the production of high speed toilet paper, and conventional headbox can not fine realization high speed be copied paper because can't effectively controlling toilet paper intensity, cost and wrinkling equalization point;
(4) the utility model adopt two of prime cement quadrate centrum main pipe and starch adhesive quadrate centrum main pipes parallel advance to starch house steward, has realized that two slurries independently advance slurry, and had separately independently flow velocity, and traditional house steward that advances to starch has only one, can't realize independently advancing slurry, independent control fast;
(5) the utility model has adopted notch cuttype cloth slurry element, has not only finished the effect of cloth slurry, has also finished rectified action simultaneously, has saved other neat and well spaced elements, makes designs simplification, thereby has reduced casing; And the cloth of conventional headbox slurry element also needs neat and well spaced element that slurry stream is done further rectified action after the cloth slurry;
(6) lip aperture adjusting device of the present utility model can be used for regulating the position of top lip of slice, thereby reaches the purpose in easy cleaning lip district, in addition, this device uses hinge, in actual use, can adjustment be installed according to workshop condition, be conducive to the optimization of papermaking environment; Equally, side's Taper Pipe device for opening of the present utility model also has convenient the having a few of starch adhesive quadrate centrum main pipe of detecting and clear up, and the jet nit point adjusting device then is used for the adjustment of casing with firm.
Description of drawings
Fig. 1 is the utility model double-layer headbox device;
Fig. 2 is the connection layout of quadrate centrum main pipe and notch cuttype cloth slurry element.
The specific embodiment
Below in conjunction with the drawings and specific embodiments utility model purpose of the present utility model is done to describe in further detail, embodiment can not give unnecessary details one by one at this, but therefore embodiment of the present utility model is not defined in following examples.Unless stated otherwise, material and the processing method of the utility model employing are the art conventional material and processing method.
As shown in Figure 1, a kind of double-layer headbox device comprises the casing of being located on the base 1, and the casing top covers by Box Cover 2, and casing 1 one sides are connected with into slurry house steward, and opposite side is provided with the lip district that narrows down gradually continuously that is formed by top lip of slice and aulaeum convergence; The end in lip district is over against the starching position 5 of shape roller and breast roll formation.Be provided with first pulp distributor 51 and second pulp distributor 52 in the casing 1, advance to starch house steward and comprise the upper and lower starch adhesive quadrate centrum main pipe that be arranged in parallel 61 and prime cement quadrate centrum main pipe 62; The lip district divides into upper lip oral region 34 and lower lip oral region 35 by the sheet 33 that wafts with lip.The input of first pulp distributor 51 advances slurry connection pipe 63 with the first butt side taper of starch adhesive quadrate centrum main pipe 61 and is connected, and the output of first pulp distributor 51 is connected with upper lip oral region 34; The input of second pulp distributor 52 advances slurry connection pipe 64 with the second butt side taper of prime cement quadrate centrum main pipe 62 and is connected, and the output of second pulp distributor 52 is connected with lower lip oral region 35.
This device comprises that also be used to the lip aperture adjusting device 7 of opening top lip of slice, this lip aperture adjusting device 7 is located on the Box Cover 2 by first supporting seat; These lip aperture adjusting device 7 ends are provided with for the handwheel that drives this device; This lip aperture adjusting device comprises worm screw, and it is connected with first hinge on the Box Cover 2 by worm screw, and first hinge on the Box Cover 2 links to each other with top lip of slice.Flow and the technological parameter of starching can be regulated on the one hand, the washing outlet end can be opened when shutting down on the other hand.
The convenient cleaning also comprises be used to the square Taper Pipe device for opening 8 of opening starch adhesive quadrate centrum main pipe 61 in order to shut down.Side's Taper Pipe device for opening 8 is located at starch adhesive quadrate centrum main pipe 61 tops, it links to each other with second hinge on the Box Cover 2 by cylinder rod, the bolt of the side's of unclamping Taper Pipe device for opening 8 just can be opened the starch adhesive quadrate centrum main pipe, utilize cylinder or oil cylinder square Taper Pipe device for opening 8 receipts can be got on or put down convenient the detection and cleaning starch adhesive quadrate centrum main pipe 61.
Starch adhesive quadrate centrum main pipe 61 comprises that the taper of the first butt side advances slurry connection pipe 63, the truncated ends that slurry connection pipe 63 is advanced in the taper of the first butt side is connected as refluxing opening with first pipe 65, the bottom that slurry connection pipe is advanced in the taper of the first butt side is connected as stock inlet with second pipe 66, and the diameter of described first pipe 65 is less than the diameter of second pipe 66.Prime cement quadrate centrum main pipe 62 comprises that the taper of the second butt side advances slurry connection pipe 64, the truncated ends that slurry connection pipe 64 is advanced in the taper of the second butt side is connected as refluxing opening with the 3rd pipe 67, the bottom that slurry connection pipe 64 is advanced in the taper of the second butt side is connected as stock inlet with the 4th pipe 68, and the diameter of the 3rd pipe 67 is less than the diameter of the 4th pipe 68.For preventing distortion, the taper of the first butt side is advanced 63 and the second butt side's taper of slurry connection pipe and is advanced the slurry connection and manage 64 outer surface and be provided with some reinforcements.
This device also comprises the jet nit point adjusting device of being located on the base 9, also comprises the jet nit point adjusting device of being located on the base 9, and casing 1 is located on the base by second supporting seat that is provided with bearing arrangement, and casing 1 links to each other with jet nit point adjusting device 9.Supporting seat on jet nit point adjusting device 9 and the base together makes casing 1 be located on the base, when needs change slurry and spray into starching position between forming rolls and the breast roll, regulate the jet nit point adjusting device as required, because casing is located on the base by second supporting seat that is provided with bearing arrangement, so casing can be within the specific limits relatively base do and wave, thereby reach the purpose that changes jet nit point adjusting device 9.
As shown in Figure 2, first pulp distributor 51 and second pulp distributor 52 are the cloth slurry element that is arranged side by side more than 1.First pulp distributor 51 and second pulp distributor 52 all adopt notch cuttype cloth slurry element.The taper of the first butt side is advanced the 63 and second butt side's taper of slurry connection pipe and is advanced slurry connection pipe 64 as female pipe, the taper of the first butt side is advanced the 63 and second butt side's taper of slurry connection pipe and is entered the inclined plane of slurry connection pipe 64 as the bottom surface tube wall, its parallel surface is the front tube wall, and the taper of the first butt side is advanced slurry connection pipe 63 and linked to each other with the input of first pulp distributor 51, second pulp distributor 52 respectively with the front tube wall that slurry connection pipe 64 is advanced in the taper of the second butt side.
The house steward that advances to starch of double-layer headbox comprises, the starch adhesive quadrate centrum main pipe 61 that be arranged in parallel down and prime cement quadrate centrum main pipe 62, feed BRATSKs (perhaps other short fibered pulps from second pipe 66, as straw pulp etc.), feed bleached sulphate softwood pulp (perhaps adding the part hardwood pulp) from the 4th pipe 68, when two kinds of slurries advance the 63 and second butt side's taper of slurry connection pipe and advance the female pipe of slurry connection pipe 64(flowing into the taper of the first butt side respectively) time, slurry stream is along horizontal flow, flow velocity reaches the effect that better is evenly distributed, after respectively through first pulp distributor and second pulp distributor, obtain further cloth slurry and leveling role, two kinds of slurries are respectively from being separated by the sheet that wafts, the lower lip oral region sprays into the shaping position between forming rolls and the breast roll, and the spray of two kinds of slurries speed and concentration final decision the wet end furnish of toilet paper.As prime cement, it gives aspect performances such as the more bulks of toilet paper, water imbibition and comfortable feel degree and embodies BRATSK (perhaps other short fibered pulps, as straw pulp etc.); Bleached sulphate softwood pulp (perhaps adding the part hardwood pulp), as starch adhesive, the aspects such as intensity, wrinkling, flexibility and smooth surface that are embodied in that it gives toilet paper more.
Different proportioning starchings when using this double-layer headbox device can realize toilet paper production, and one-shot forming; When moulding, can effectively control the proportioning of slurry, i.e. the suitable polygamy long fiber of toilet paper starch adhesive face, sticking cylinder or reduce sticking cylinder, good flexibility when this helps toilet paper wrinkling; Toilet paper another side polygamy staple fibre reduces the long fiber consumption, the comfort level of the bulk of this favourable raising toilet paper, hygroscopicity and feel.In addition, this device reduces production costs with greatly the time.
Utility model people has done performance test to the toilet paper that this device is produced, the toilet paper two sides that discovery is produced has different comfortable feel degree, and this toilet paper obviously is better than not using this device at aspects such as flexibility, hygroscopicity, bulk and corrugation effect and the toilet paper produced.
Above-described embodiment is preferred embodiment of the present utility model only, is not to limit practical range of the present utility model.Be that all equalizations of doing according to the utility model content change and modification, all contained by the utility model claim scope required for protection.

Claims (10)

1. a double-layer headbox comprises the casing of being located on the base, and the casing top covers by Box Cover, and casing one side is connected with into slurry house steward, and opposite side is provided with the lip district that narrows down gradually continuously that is formed by top lip of slice and aulaeum convergence; The end in lip district is over against the starching position of forming rolls and breast roll formation; It is characterized in that: be provided with first pulp distributor and second pulp distributor in the casing, advance to starch house steward and comprise the upper and lower starch adhesive quadrate centrum main pipe that be arranged in parallel and prime cement quadrate centrum main pipe; Described lip district divides into upper lip oral region and lower lip oral region by the sheet that wafts with lip; The input of first pulp distributor advances slurry connection pipe with the first butt side taper of starch adhesive quadrate centrum main pipe and is connected, and the output of first pulp distributor is connected with the upper lip oral region; The input of second pulp distributor advances slurry connection pipe with the second butt side taper of prime cement quadrate centrum main pipe and is connected, and the output of second pulp distributor is connected with the lower lip oral region.
2. double-layer headbox according to claim 1 is characterized in that: described first pulp distributor and second pulp distributor include the cloth slurry element that is arranged side by side more than 3 and 3.
3. double-layer headbox according to claim 2 is characterized in that: first pulp distributor and second pulp distributor all adopt notch cuttype cloth slurry element.
4. double-layer headbox according to claim 1 is characterized in that: comprise that also be used to the lip aperture adjusting device of opening top lip of slice, this lip aperture adjusting device is located on the Box Cover by first supporting seat; This lip aperture adjusting device end is provided with for the handwheel that drives this device; This lip aperture adjusting device comprises worm screw, and it is connected with first hinge on the Box Cover by worm screw, and first hinge on the Box Cover links to each other with top lip of slice.
5. double-layer headbox according to claim 1 is characterized in that: also comprise be used to the square Taper Pipe device for opening of opening described starch adhesive quadrate centrum main pipe.
6. double-layer headbox according to claim 5 is characterized in that: square Taper Pipe device for opening is located at starch adhesive quadrate centrum main pipe top, and square Taper Pipe device for opening is by cylinder or hydraulic oil cylinder driving, and it links to each other with second hinge on the Box Cover by cylinder rod.
7. double-layer headbox according to claim 1, it is characterized in that: the starch adhesive quadrate centrum main pipe comprises that the taper of the first butt side advances slurry connection pipe, the truncated ends that slurry connection pipe is advanced in the taper of the first butt side is connected as refluxing opening with first pipe, the bottom that slurry connection pipe is advanced in the taper of the first butt side is connected as stock inlet with second pipe, and the diameter of described first pipe is less than the diameter of second pipe; The prime cement quadrate centrum main pipe comprises that the taper of the second butt side advances slurry connection pipe, the truncated ends that slurry connection pipe is advanced in the taper of the second butt side is connected as refluxing opening with the 3rd pipe, the bottom that slurry connection pipe is advanced in the taper of the second butt side is connected as stock inlet with the 4th pipe, and the diameter of described the 3rd pipe is less than the diameter of the 4th pipe.
8. double-layer headbox according to claim 7, it is characterized in that: the taper of the first butt side is advanced slurry connection pipe and is advanced slurry connection pipe as female pipe with the taper of the second butt side, the taper of the first butt side is advanced slurry connection pipe and is entered the inclined plane of slurry connection pipe as the bottom surface tube wall with the taper of the second butt side, its opposite face is the front tube wall, and the taper of the first butt side is advanced slurry connection pipe and linked to each other with the input of first pulp distributor, second pulp distributor respectively with the front tube wall that slurry connection pipe is advanced in the taper of the second butt side.
9. double-layer headbox according to claim 7 is characterized in that: the taper of the first butt side is advanced the outer surface that slurry connection pipe and the taper of the second butt side advance slurry connection pipe and is provided with some reinforcements.
10. double-layer headbox according to claim 1, it is characterized in that: also comprise the jet nit point adjusting device of being located on the base, casing is located on the base by second supporting seat that is provided with bearing arrangement, and casing links to each other with the jet nit point adjusting device.
CN 201220706007 2012-12-20 2012-12-20 Dual-layer flow box Expired - Fee Related CN203212927U (en)

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CN 201220706007 CN203212927U (en) 2012-12-20 2012-12-20 Dual-layer flow box

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103046418A (en) * 2012-12-20 2013-04-17 华南理工大学 Crescent double-layer flow box
CN105442375A (en) * 2015-12-10 2016-03-30 周妙思 Novel flow box

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103046418A (en) * 2012-12-20 2013-04-17 华南理工大学 Crescent double-layer flow box
CN105442375A (en) * 2015-12-10 2016-03-30 周妙思 Novel flow box

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Granted publication date: 20130925

Termination date: 20151220

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