CN203197456U - Welding device for hub friction stir welding and control system thereof - Google Patents
Welding device for hub friction stir welding and control system thereof Download PDFInfo
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- CN203197456U CN203197456U CN 201320151522 CN201320151522U CN203197456U CN 203197456 U CN203197456 U CN 203197456U CN 201320151522 CN201320151522 CN 201320151522 CN 201320151522 U CN201320151522 U CN 201320151522U CN 203197456 U CN203197456 U CN 203197456U
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- guide rail
- friction stir
- wheel hub
- base
- stir welding
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Abstract
The utility model discloses a welding device for hub friction stir welding. The welding device comprises a sliding table, a fixed fixture, a movable fixture, a base, a stirring head and a master control device, wherein the fixed fixture and the movable fixture are connected to the two end portions of the base respectively, a rotating clamping plate of the fixed fixture and a driven clamping plate of the movable fixture are arranged in an opposite mode, the sliding table is arranged on one side of the base, the stirring head is connected to a working table of the sliding table, both the stirring head and the working table right face towards the base, and the sliding table, the fixed fixture, the movable fixture, the base and the stirring head are respectively and electrically connected with the master control device. The utility model further discloses a control system of the welding device for the hub friction stir welding. The welding device is specially used for conducting the hub friction stir welding on a rim of a combined type hub and spokes of the combined type hub, the deformation quantity of the hub can be reduced, the strength of hub connection positions is improved, the quality of the hub is integrally improved, meanwhile, energy consumed in the hub manufacturing process is reduced, and the manufacturing cost of the hub is reduced.
Description
Technical field
The utility model relates to wheel hub manufacturing equipment field, is specifically related to a kind of friction stir welding welder for each parts of wheel hub are welded as a whole, and also relates to the control system of friction stir welding welder.
Background technology
Wheel hub is the parts that vehicle is used to connect tire and axle, the combined type wheel hub be a kind of manufacturing cost close to the manufacturing cost of monoblock cast wheel hub, and performance can reach a kind of wheel hub of solid forging wheel hub performance.The wheel rim of combined type wheel hub separates manufacturing with spoke, then wheel rim and spoke is carried out compound splicing, the compound splicing place of wheel rim and spoke is welded again, and forms wheel hub.Friction stir welding is a kind ofly can eradicate the defectives such as the intrinsic pore of welding, solidification cracking, reduces the solder technology of welding deformation quantity, for the automotive hub that aluminum alloy materials is made, is desirable solder technology.Be not specifically designed at present the friction stir welding welder of hub welding.
Summary of the invention
The technical problems to be solved in the utility model provides a kind of wheel hub friction stir welding welder and control system thereof, can solve the problem that is not specifically designed to the friction stir welding welder of hub welding at present.
The utility model is achieved through the following technical solutions:
Wheel hub friction stir welding welder, comprise slide unit, stationary fixture, movable clamp, base, stirring-head and master control set, described stationary fixture and movable clamp are connected to the both ends of base, the rotation clamping plate of described stationary fixture and the driven clamping plate of movable clamp arrange in opposite directions, described slide unit is positioned at base one side, stirring-head is connected in the workbench of slide unit, and described stirring-head and workbench are all towards base place direction; Described slide unit, stationary fixture, movable clamp, base and stirring-head are electrically connected with master control set respectively.
The further improvement of the utility model scheme is, stationary fixture also comprises fixed guide seat, rotary power unit, the rotating shaft of described rotary power unit passes behind the fixed guide seat that clamping plate are concentric is connected with rotation, described rotation clamping plate are provided with centration axis towards the pivot of movable clamp one side, and the lower end of described fixed guide seat and the fuselage of rotary power unit are fixedly connected on respectively the upper surface of base.
The further improvement of the utility model scheme is that rotary power unit is servomotor.
The further improvement of the utility model scheme is, movable clamp also comprises slide-and-guide seat, guide rail, slides drive unit and fixed mount, the described drive unit that slides is fixedly connected on fixed mount, the described drive rod that slides drive unit is fixedly connected with an end of slide-and-guide seat after passing fixed mount, driven clamping plate are movably connected on the other end of slide-and-guide seat by bearing, the lower end of described slide-and-guide seat is slidingly connected to guide rail, and described guide rail and fixed mount are connected to the upper surface of base.
The further improvement of the utility model scheme is that sliding drive unit is hydraulic jack or cylinder.
The further improvement of the utility model scheme is, slide unit is three axle orthoscopic slide units, comprises column, and described column is provided with the Z axis guide rail towards a side of base, and workbench is slidingly connected to the Z axis guide rail; Described column lower end is slidingly connected to cross slid platform, and described cross slid platform is made of orthogonal X-axis guide rail and Y-axis guide rail.
The further improvement of the utility model scheme is, passes through respectively driven by servomotor between workbench and the Z axis guide rail and between column and X-axis guide rail, the Y-axis guide rail.
The further improvement of the utility model scheme is that master control set is the PLC Programmable Logic Controller.
The control system of above-mentioned wheel hub friction stir welding welder, also comprise pressure sensor, position sensor, the measuring junction of described pressure sensor is connected in the piston cylinder that slides drive unit, the measuring junction of described position sensor is connected in X-axis guide rail, Y-axis guide rail and the Z axis guide rail of slide unit, described pressure sensor is connected output and is connected respectively input with master control set with position sensor, the output of described master control set is connected with the encoder of the encoder for servo motor of control slide unit, rotary power unit and the power end that slides drive unit respectively.
The utility model has the advantage of:
Be specifically designed to the wheel rim of combined type wheel hub and spoke carried out the friction stir welding welding, can reduce the deformation quantity of wheel hub, improve the intensity of wheel hub junction, Integral lifting the quality of wheel hub, reduce simultaneously the energy consumption that wheel hub is made, reduced the manufacturing cost of wheel hub.
Description of drawings
Fig. 1 is wheel hub friction stir welding welder structural representation of the present utility model.
Fig. 2 is the A direction view of Fig. 1.
Fig. 3 is wheel hub friction stir welding welder control system structural representation.
The specific embodiment
Wheel hub friction stir welding welder as shown in Figure 1, comprise slide unit 1, stationary fixture 2, movable clamp 3, base 4 and stirring-head 5, described stationary fixture 2 and movable clamp 3 are connected to the both ends of base 4, the rotation clamping plate 21 of described stationary fixture 2 and the driven clamping plate 31 of movable clamp 3 arrange in opposite directions, described slide unit 1 is positioned at base 4 one sides, stirring-head 5 is connected in the workbench 12 of slide unit 1, and stirring-head 5 and workbench 12 are all towards base 4 place directions.
As shown in Figure 1, stationary fixture 2 also comprises fixed guide seat 22, rotary power unit 23, the rotating shaft 24 of described rotary power unit 23 is passed behind the fixed guide seat 22 and is rotated 21 concentric connections of clamping plate, described rotation clamping plate 21 are provided with centration axis 25 towards the pivot of movable clamp 3 one sides, and the fuselage of the lower end of described fixed guide seat 22 and rotary power unit 23 is fixedly connected on respectively the upper surface of base 4.Wherein rotary power unit 23 is servomotor.
As shown in Figure 2, movable clamp 3 also comprises slide-and-guide seat 32, guide rail 33, slides drive unit 34 and fixed mount 35, the described drive unit 34 that slides is fixedly connected on fixed mount 35, the described drive rod 36 that slides drive unit 34 is fixedly connected with an end of slide-and-guide seat 32 after passing fixed mount 35, driven clamping plate 31 are movably connected on the other end of slide-and-guide seat 32 by bearing 37, the lower end of described slide-and-guide seat 32 is slidingly connected to guide rail 33, and described guide rail 33 and fixed mount 35 are connected to the upper surface of base 4; Wherein slide drive unit 34 and be hydraulic jack or cylinder.
As shown in Figure 1, slide unit 1 is three axle orthoscopic slide units, comprises column 11, and described column 11 is provided with Z axis guide rail 13 towards a side of base 4, and workbench 12 is slidingly connected to Z axis guide rail 13; Described column 11 lower ends are slidingly connected to cross slid platform, and described cross slid platform is made of orthogonal X-axis guide rail 14 and Y-axis guide rail 15; Pass through respectively servo motor transmission between workbench 12 and the Z axis guide rail 13 and between column 11 and X-axis guide rail 14, the Y-axis guide rail 15.
The control system of wheel hub friction stir welding welder as shown in Figure 3, also comprise pressure sensor, position sensor, the measuring junction of described pressure sensor is connected in the piston cylinder that slides drive unit 34, the measuring junction of described position sensor is connected in the X-axis guide rail 14 of slide unit, Y-axis guide rail 15 and Z axis guide rail 13, described pressure sensor is connected output and is connected respectively input with the PLC Programmable Logic Controller with position sensor, the output of described PLC Programmable Logic Controller respectively with the encoder for servo motor of control slide unit 1, the encoder of rotary power unit 23 and the power end connection of sliding drive unit 34.
The wheel hub of operating personnel after with compound splicing is positioned on the rotation clamping plate 21 by centration axis, starts the hydraulic jack of movable clamp 3, drives 31 pairs of wheel hubs of driven clamping plate and applies axial compressive force, to guarantee that wheel hub can not be subjected to displacement when welding.Manually adjust slide unit 1, make the compound splicing place of stirring-head 5 contact wheel rims and spoke, the coordinate figure that PLC Programmable Logic Controller record feeds back as the Hall element of position sensor, then starting drive, carry out following steps: detect stirring-head 5 and whether be positioned at initial point, if testing result is no, then stirring-head 5 returns initial point, if testing result is yes, whether the hydraulic jack pressure that then detects movable clamp 3 reaches requirement, if it is no detecting, then send warning, if testing result is yes, then the servomotor as rotary power unit 23 starts, 21 rotations of driven rotary clamping plate, and then the drive wheel hub begins rotation; Stirring-head 5 starts rotation simultaneously, and the servomotor of slide unit 1 drives stirring-head 5 and moves to the wheel hub direction rapidly, until apart from 2 millimeters of wheel hub outer walls, again low speed contact wheel hub; The wheel hub anglec of rotation is between 0 ~ 60 ° the time, the linear velocity of wheel hub rotation is 60 mm/min, and the wheel hub anglec of rotation is between 60 ~ 300 ° the time, and the linear velocity of wheel hub rotation is 300 mm/min, the wheel hub anglec of rotation is between 300 ~ 360 ° the time, and the linear velocity of wheel hub rotation is 60 mm/min; Interim control rate, the speed of raising hub welding reduces the cycle that wheel hub is made when not affecting welding effect, reduces the energy consumption of device, reduces the manufacturing cost of wheel hub.When the wheel hub rotating 360 degrees, slide unit 1 drives stirring-head 5 and resets, and stops as the servomotor of rotary power unit 23, and the hydraulic jack of movable clamp 3 resets, and operating personnel take off the wheel hub of finishing welding.The wheel hub of same size repeats welding, only needs the location of the wheel hub behind the compound splicing is fixed, and starting drive gets final product, and does not need the repeatedly setting coordinate figure.
Claims (9)
1. wheel hub friction stir welding welder, it is characterized in that: comprise slide unit (1), stationary fixture (2), movable clamp (3), base (4), stirring-head (5) and master control set, described stationary fixture (2) and movable clamp (3) are connected to the both ends of base (4), the rotation clamping plate (21) of described stationary fixture (2) and the driven clamping plate (31) of movable clamp (3) arrange in opposite directions, described slide unit (1) is positioned at base (4) one sides, stirring-head (5) is connected in the workbench (12) of slide unit (1), and described stirring-head (5) and workbench (12) are all towards base (4) place direction; Described slide unit (1), stationary fixture (2), movable clamp (3), base (4) and stirring-head (5) are electrically connected with master control set respectively.
2. wheel hub friction stir welding welder as claimed in claim 1, it is characterized in that: described stationary fixture (2) also comprises fixed guide seat (22), rotary power unit (23), the rotating shaft (24) of described rotary power unit (23) is passed behind the fixed guide seat (22) and is rotated concentric connection of clamping plate (21), described rotation clamping plate (21) are provided with centration axis (25) towards the pivot of movable clamp (3) one side, and the fuselage of the lower end of described fixed guide seat (22) and rotary power unit (23) is fixedly connected on respectively the upper surface of base (4).
3. wheel hub friction stir welding welder as claimed in claim 2, it is characterized in that: described rotary power unit (23) is servomotor.
4. wheel hub friction stir welding welder as claimed in claim 1, it is characterized in that: described movable clamp (3) also comprises slide-and-guide seat (32), guide rail (33), slide drive unit (34) and fixed mount (35), the described drive unit (34) that slides is fixedly connected on fixed mount (35), the described drive rod (36) that slides drive unit (34) is fixedly connected with an end of slide-and-guide seat (32) after passing fixed mount (35), driven clamping plate (31) are movably connected on the other end of slide-and-guide seat (32) by bearing (37), the lower end of described slide-and-guide seat (32) is slidingly connected to guide rail (33), and described guide rail (33) and fixed mount (35) are connected to the upper surface of base (4).
5. wheel hub friction stir welding welder as claimed in claim 4, it is characterized in that: the described drive unit (34) that slides is hydraulic jack or cylinder.
6. wheel hub friction stir welding welder as claimed in claim 1, it is characterized in that: described slide unit (1) is three axle orthoscopic slide units, comprise column (11), described column (11) is provided with Z axis guide rail (13) towards a side of base (4), and workbench (12) is slidingly connected to Z axis guide rail (13); Described column (11) lower end is slidingly connected to cross slid platform, and described cross slid platform is made of orthogonal X-axis guide rail (14) and Y-axis guide rail (15).
7. wheel hub friction stir welding welder as claimed in claim 6 is characterized in that: between described workbench (12) and the Z axis guide rail (13) and column (11) and X-axis guide rail (14), Y-axis guide rail pass through respectively driven by servomotor between (15).
8. wheel hub friction stir welding welder as claimed in claim 1, it is characterized in that: described master control set is the PLC Programmable Logic Controller.
9. such as the control system of each described wheel hub friction stir welding welder of claim 1 ~ 8, it is characterized in that: also comprise pressure sensor, position sensor, the measuring junction of described pressure sensor is connected in the piston cylinder that slides drive unit (34), the measuring junction of described position sensor is connected in the X-axis guide rail (14) of slide unit, Y-axis guide rail (15) and Z axis guide rail (13), the output of described pressure sensor and position sensor is connected to the input of master control set, the output of described master control set respectively with control slide unit (1) encoder for servo motor, the encoder of rotary power unit (23) and the power end connection of sliding drive unit (34).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320151522 CN203197456U (en) | 2013-03-29 | 2013-03-29 | Welding device for hub friction stir welding and control system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320151522 CN203197456U (en) | 2013-03-29 | 2013-03-29 | Welding device for hub friction stir welding and control system thereof |
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| Publication Number | Publication Date |
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| CN203197456U true CN203197456U (en) | 2013-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320151522 Expired - Fee Related CN203197456U (en) | 2013-03-29 | 2013-03-29 | Welding device for hub friction stir welding and control system thereof |
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| CN (1) | CN203197456U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103157902A (en) * | 2013-03-29 | 2013-06-19 | 江苏新创雄铝制品有限公司 | Hub stir friction welding device and control system thereof |
| CN104723007A (en) * | 2015-04-07 | 2015-06-24 | 浙江理工大学 | Jig for hub welding through frication stir welding |
-
2013
- 2013-03-29 CN CN 201320151522 patent/CN203197456U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103157902A (en) * | 2013-03-29 | 2013-06-19 | 江苏新创雄铝制品有限公司 | Hub stir friction welding device and control system thereof |
| CN104723007A (en) * | 2015-04-07 | 2015-06-24 | 浙江理工大学 | Jig for hub welding through frication stir welding |
| CN104723007B (en) * | 2015-04-07 | 2016-04-06 | 浙江理工大学 | A kind of fixture of friction stir welding welding wheel hub |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20180329 |
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| CF01 | Termination of patent right due to non-payment of annual fee |