CN203187041U - Intelligent cleaning lubricating control device - Google Patents
Intelligent cleaning lubricating control device Download PDFInfo
- Publication number
- CN203187041U CN203187041U CN 201320199325 CN201320199325U CN203187041U CN 203187041 U CN203187041 U CN 203187041U CN 201320199325 CN201320199325 CN 201320199325 CN 201320199325 U CN201320199325 U CN 201320199325U CN 203187041 U CN203187041 U CN 203187041U
- Authority
- CN
- China
- Prior art keywords
- valve
- pigging
- connects
- pressure regulating
- manual
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Cleaning In General (AREA)
Abstract
The utility model discloses an intelligent cleaning lubricating control device which comprises an air filter which is connected with an air source switch. The air source switch is connected with a lubricating solenoid valve which is respectively connected with a text control PLC, a pigging solenoid valve, a manual-operated pressure adjusting valve A and a manual-operated pressure adjusting valve B. The text control PLC is respectively connected with the pigging solenoid valve, an operation judging sensor and a valve guiding component. The pigging solenoid valve is respectively connected with a manual-operated pressure adjusting valve C and the valve guiding component. The manual-operated pressure adjusting valve C and the valve guiding component are connected. The valve guiding component is respectively connected with an atomized lubricator and a nozzle. The atomized lubricator is respectively connected with the manual-operated pressure adjusting valve A and the manual-operated pressure adjusting valve B. The nozzle is connected with a conveying chain belt. The intelligent cleaning lubricating control device has the advantages that system fault rate is effectively lowered, production efficiency is improved, labor intensity of maintaining personnel is lowered, overhead working frequency is reduced, and overhead working time is shortened.
Description
Technical field
The utility model belongs to the lubricated equipment of cleaning manufacturing equipment technical field, relates to the lubricated control setup of a kind of intelligent cleaning.
Background technology
The commercial production scene adopts conveyor chain to replace the pattern of a dead lift in order to improve the degree of automation that logistics is carried, and reduces production costs, and enhances productivity.Conveyor chain often needs lubricated, and integrated circuit board control is mainly adopted in the control of intelligent lubricating system at present, and setting operation adopts button, shows and adopts the LED charactron.Integrated circuit board adopts micro controller system as the core of control system, and environment for use requires to have stronger electromagnetic interference, otherwise just causes lubricated control not normal easily, has a strong impact on production efficiency.Integrated circuit board is to be connected by the welding plug-in unit with peripheral wiring, becomes flexible and causes contact unreliable easily, damages line during maintenance easily, influences product and uses.Parameter-definition is carried out the parameter setting according to code definition, and setup parameter arranges with reference to specification sheets, and complex operation step wastes time and energy.Bad contact very easily appears in mechanical key simultaneously, and causing can't be to the adjustment of parameter.
The utility model content
The purpose of this utility model has solved existing apparatus for cleaning and lubricating and has been operating as artificial button operation, the problem that complicated operating process is loaded down with trivial details providing a kind of intelligent cleaning to lubricate control setup.
The technical scheme that the utility model adopts is to comprise air filter, air filter connects gas source switch, gas source switch connects lubricated electromagnetic valve, lubricated electromagnetic valve connects text control PLC respectively, the pigging electromagnetic valve, manual pressure regulating valve A, manual pressure regulating valve B, text control PLC connects the pigging electromagnetic valve respectively, sensor is judged in operation, the valve guide assembly, the pigging electromagnetic valve connects manual pressure regulating valve C respectively, the valve guide assembly, manual pressure regulating valve C connects the valve guide assembly, the valve guide assembly connects oil sprayer respectively, nozzle, oil sprayer connects manual pressure regulating valve A respectively, manual pressure regulating valve B, nozzle connects conveyor chain.
Characteristics of the present utility model are that also text control PLC has touching display screen.
The beneficial effects of the utility model are to reduce system failure rate effectively, enhance productivity, and alleviate the labour intensity of service personnel, reduce aerial work number of times and time.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Among the figure, 1. air filter, 2. gas source switch, 3. lubricated electromagnetic valve, 4. text control PLC, 5. pigging electromagnetic valve, 6. manual pressure regulating valve A, 7. manual pressure regulating valve B, 8. manual pressure regulating valve C, 9. sensor is judged in operation, 10. oil sprayer, 11. valve guide assemblies, 12. conveyor chains, 13. nozzles.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
The utility model as shown in Figure 1, comprise air filter 1, air filter 1 connects gas source switch 2, gas source switch 2 connects lubricated electromagnetic valve 3, lubricated electromagnetic valve 3 connects text control PLC4 respectively, pigging electromagnetic valve 5, manual pressure regulating valve A6, manual pressure regulating valve B7, text control PLC4 connects pigging electromagnetic valve 5 respectively, sensor 9 is judged in operation, valve guide assembly 11, pigging electromagnetic valve 5 connects manual pressure regulating valve C8 respectively, valve guide assembly 11, manual pressure regulating valve C8 connects valve guide assembly 11, valve guide assembly 11 connects oil sprayer 10 respectively, nozzle 13, oil sprayer 10 connects manual pressure regulating valve A6 respectively, manual pressure regulating valve B7, nozzle 13 connects conveyor chain 12.Text control PLC4 has touching display screen.
Working process of the present utility model is that source of the gas enters air filter 1, air filter 1 output source of the gas enters gas source switch 2, gas source switch 2 output sources of the gas, enter into the source of the gas input port of lubricated electromagnetic valve 3, lubricated electromagnetic valve 3 normally closed source of the gas passage output two-way are given manual pressure regulating valve A6 and manual pressure regulating valve B7 respectively.The output of manual pressure regulating valve A6 and manual pressure regulating valve B7 enters oil sprayer 10 distinct interfaces respectively, and the output of oil sprayer 10 enters valve guide assembly 11.Lubricated electromagnetic valve 3 often open the source of the gas input port that the source of the gas passage outputs to pigging electromagnetic valve 5, the normally closed delivery channel of pigging electromagnetic valve 5 connects manual pressure regulating valve C8, the output of manual pressure regulating valve C8 enters valve guide assembly 11.The logical output port of the length of pigging electromagnetic valve 5 directly connects valve guide assembly 11, and cleaning air pressure is provided.Valve guide assembly 11 connects nozzle 13, and nozzle 13 utilizes the clean air after filtering that conveyor chain 12 is cleaned, lubricates and pigging.Operation judges that sensor 9 is input to signal the input port of text control PLC4, the output port of text control PLC4 is exported three road control signals respectively according to the control needs, the lubricated electromagnetic valve 3 of one tunnel control cleaning, one tunnel control pigging electromagnetic valve 5 also has one tunnel control cock guide assembly 11.The existing PLC of text control PLC4 stablizes the control characteristics, also has man-machine meeting characteristics intuitively concurrently.Apply it to the product the inside, strengthened the product antijamming capability, guaranteed reliability of products.Text control PLC4 adopts pressure line terminal and peripheral wiring, prevents that effectively external force factor or wiring that human element causes from becoming flexible and the damage of line, reduces system failure rate, alleviates the work of maintenance personnel amount, has improved production efficiency.Text control PLC4 self has touching display screen, utilize the information content that program shows needs and parameter-definition to write and be stored in text control PLC4 the inside, the displaying contents meaning is visual and clear, operating personal is very easy to use, reduction is to the technical requirements of personnel operation, and monitoring image dynamically shows, and is very directly perceived.It is directly to click the screen call parameters to set picture that parameter is set, the parameter that needs are revised is clicked and will be ejected soft keyboard, imports data like a cork, and the carriage return meeting saves the data in text control PLC4 the inside, do not spend the contrast specification sheets by the code setting, realize the good man-machine interaction dialogue.The film key of touch-screen and panel all can be operated screen, can not influence parameter adjustment because using mechanical key to damage, and prolongs the result of use of product.Reduce service personnel maintenance times and time.
The cleaning that the intelligent cleaning lubricating system has, lubricated and three functions of pigging mainly rely on text control PLC5 to realize due logic function.Whether after parameter had carried out conscientiously setting, operation judged whether sensor 9 monitoring conveyor chains are in running state, give text and control PLC4, allow or forbid current to the realization of carrier bar function.
1 pair of pressurized air filtration, purification of air filter, preventing that foreign matter in the air-flow or water from entering influences the systemic-function effect.Air-flow after the purification is subjected to gas source switch 2 controls, and system works is opened gas source switch 2, can turn-off source of the gas in the time of maintenance, prevents the lubricating fluid splash, causes bad consequence.Below tell about working process from pigging, lubricated and three aspects of pigging.
The main source of the gas that relies on of cleaning is under the situation of not carrying out the pressure variation, because lubricated electromagnetic valve 3 and pigging electromagnetic valve 5 all are failure to actuate.Pressurized air is come out from gas source switch 2, enters the input port of lubricated electromagnetic valve 3, exports the input port that enters into pigging electromagnetic valve 5 from lubricated electromagnetic valve 3 normal open ports, comes out from pigging electromagnetic valve 5 normal open ports again, enters valve guide assembly 11.When setting cleaning time and text and control the PLC4 real-time time and match, text control PLC4 sends the start signal that makes valve guide assembly 11, air-flow can blow out from nozzle 13, and the air-flow that pressure is very big can be cleaned out dust adsorbed on the chain belt, falls in the ash accepting box.Clearance time is in the time that is exactly valve guide assembly 11 start signal, and PLC timer hour meter is settled the duration of reason, and chain belt is in the commentaries on classics of not stopping transport, and nozzle cleans each point of chain belt.PLC timer timing one is arrived, and PLC4 is, and valve guide assembly 11 sends cut-off signals, cuts off air-flow to the dust cleaning of chain belt.
Greasing is that air-flow enters lubricated electromagnetic valve 3, PLC4 is according to the lubrication time point of setting, PLC4 at first sends the control signal of lubricated electromagnetic valve 3, air-flow is opened from lubricated electromagnetic valve 3 normally closed passages, enter manual pressure regulating valve A6 and manual pressure regulating valve B7, through manual pressure regulating valve A6 and the stream pressure adjustment of manual pressure regulating valve B7, adjust the atomizing effect of 10 pairs of lubricating fluids of oil sprayer.The air-flow of manual pressure regulating valve A6 control enters into oil sprayer 10, mainly adjusts oil mass, and pressure is more big fuel-displaced more many.Manual pressure regulating valve B7 mainly is that the size of adjusting lubricated band hydrocarbon flow strengthens atomizing effect, but in order to prevent the liquid contamination product of spraying atomizing when lubricated, for smooth and easy atomizing generally is that the pressure of manual pressure regulating valve B7 and manual pressure regulating valve A6 is regulated basically identical, pour in down a chimney some manual pressure regulating valves the inside otherwise lubricating fluid can occur, both cooperate adjustment.The liquid of atomizing can enter into valve guide assembly 11, and PLC4 sends the signal of control cock guide assembly 11 simultaneously, and the lubricating fluid of open valve guide assembly 11 atomizings further atomizes through nozzle 13, and is lubricated to conveyor chain 12.Lubrication time is set by the parameter of PLC4 the inside and timer calculates lubrication time.After lubricated the end, the control signal of first shut-off valve guide assembly 11 turn-offs the control signal that lubricates electromagnetic valve 3, again in order to guarantee safety.Lubricated electromagnetic valve 3 is opened the passage that can cut off air flow direction pigging electromagnetic valve when normally closed passage is understood when lubricated, so cleaning and pigging function are just closed naturally.So lubricated end has a reverse turn off process.
Pigging process is to enter lubricated electromagnetic valve 3 input channels from gas source switch 2 air-flow that comes out, and exports the input channel that enters into pigging electromagnetic valve 5 from lubricated electromagnetic valve 3 normal open walks.The pigging time arrives, and PLC4 at first opens pigging electromagnetic valve 5, turn-offs the cleaning gas tream of normal open walk, the normally closed passage when opening pigging.Air-flow enters manual pressure regulating valve C8, and air pressure is reduced, and remaining lubricating fluid cleans out just when guaranteeing that enough pressure is lubricated with pipeline the inside.Air-flow outputs to valve guide assembly 11 from manual pressure regulating valve C8.PLC4 sends the signal of opening valve guide assembly 11, and there is interface pigging time parameter the time by the timer timing.Air-flow can continue the residue lubricating fluid of valve guide assembly 11 the insides and pipeline the inside to be sprayed on the conveyor chain 12 through nozzle 13, and liquid still is vaporific, evenly is sprayed at carrier bar.Opening of pigging electromagnetic valve 5 can be turn-offed flowing to cleaning gas tream, can not carry out cleaning function.Elder generation's shut-off valve guide assembly 11 signals when turn-offing the pigging function turn-off the signal of pigging electromagnetic valve 5 again, also are to be to guarantee safety.
Usefulness of the present utility model is to control PLC4 as the control core cell with text, solves electromagnetic interference to the influence of properties of product, widens the Applicable scope of product.Text control PLC4 is connected by pressure line terminal with peripheral wiring, has guaranteed the reliability that hardware connects, and has reduced the fault rate of product.Parameter is set and is directly clicked related content at touch display screen, and input parameter shows that control PLC preserves data automatically, guarantees data input accuracy.System architecture is succinct, and the service personnel operation is time saving and energy saving.
Claims (2)
1. an intelligent cleaning lubricates control setup, comprise air filter (1), air filter (1) connects gas source switch (2), gas source switch (2) connects lubricated electromagnetic valve (3), lubricated electromagnetic valve (3) connects text control PLC(4 respectively), pigging electromagnetic valve (5), manual pressure regulating valve A(6), manual pressure regulating valve B(7), text control PLC(4) connects pigging electromagnetic valve (5) respectively, sensor (9) is judged in operation, valve guide assembly (11), pigging electromagnetic valve (5) connects manual pressure regulating valve C(8 respectively), valve guide assembly (11), manual pressure regulating valve C(8) connects valve guide assembly (11), valve guide assembly (11) connects oil sprayer (10) respectively, nozzle (13), oil sprayer (10) connects manual pressure regulating valve A(6 respectively), manual pressure regulating valve B(7), nozzle (13) connects conveyor chain (12).
2. according to the lubricated control setup of the described a kind of intelligent cleaning of claim 1, it is characterized in that: text control PLC(4) have touching display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320199325 CN203187041U (en) | 2013-04-18 | 2013-04-18 | Intelligent cleaning lubricating control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320199325 CN203187041U (en) | 2013-04-18 | 2013-04-18 | Intelligent cleaning lubricating control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203187041U true CN203187041U (en) | 2013-09-11 |
Family
ID=49103919
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320199325 Expired - Lifetime CN203187041U (en) | 2013-04-18 | 2013-04-18 | Intelligent cleaning lubricating control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203187041U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103644443A (en) * | 2013-11-06 | 2014-03-19 | 桂林市华力重工机械有限责任公司 | Intelligent lubricating system of full-hydraulic crawler-type cutting drill chain |
| CN106167165A (en) * | 2016-08-27 | 2016-11-30 | 浙江恋尚家居品有限公司 | A kind of Linear edge sealing equipment carrier chain block automated cleaning lubricating arrangement |
| CN106624982A (en) * | 2016-12-19 | 2017-05-10 | 浙江恋尚家居品有限公司 | Automatic cleaning device for linear guide rail of numerical control machine tool |
| CN109415169A (en) * | 2015-02-02 | 2019-03-01 | Chp股份有限公司 | Dry lubrication conveyor equipment |
-
2013
- 2013-04-18 CN CN 201320199325 patent/CN203187041U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103644443A (en) * | 2013-11-06 | 2014-03-19 | 桂林市华力重工机械有限责任公司 | Intelligent lubricating system of full-hydraulic crawler-type cutting drill chain |
| CN109415169A (en) * | 2015-02-02 | 2019-03-01 | Chp股份有限公司 | Dry lubrication conveyor equipment |
| CN106167165A (en) * | 2016-08-27 | 2016-11-30 | 浙江恋尚家居品有限公司 | A kind of Linear edge sealing equipment carrier chain block automated cleaning lubricating arrangement |
| CN106167165B (en) * | 2016-08-27 | 2019-03-22 | 浙江恋尚家居品有限公司 | A kind of Linear edge sealing equipment carrier chain block automated cleaning lubricating arrangement |
| CN106624982A (en) * | 2016-12-19 | 2017-05-10 | 浙江恋尚家居品有限公司 | Automatic cleaning device for linear guide rail of numerical control machine tool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203187041U (en) | Intelligent cleaning lubricating control device | |
| CN203990190U (en) | Automatically control aerosol dust suppression system | |
| CN207614636U (en) | Flue gas desulfurization automatic control device | |
| CN204417793U (en) | A kind of filtrate bag pinprick work seal device | |
| CN105540403A (en) | Automatic hand strap cleaning device | |
| CN205461541U (en) | Automatic mist spray dust removal heat sink of intelligence | |
| CN209502034U (en) | A kind of Novel hand held type formula rail clip oiling device | |
| CN201613199U (en) | Spraying dust suppression automatic control device | |
| CN205342656U (en) | Multi -functional cutting fluid filter equipment | |
| CN202306282U (en) | System for automatically monitoring ship lock | |
| CN102632004B (en) | Soldering flux spraying device and method of automatic wave furnace soldering machine | |
| CN202971853U (en) | Chain centralized lubricating system | |
| CN205208104U (en) | Online notes oil lubrication system of intelligence | |
| CN202316377U (en) | Automatic water-spraying cleaning device for explosion-proof camera lens | |
| CN202687419U (en) | Automatic lubrication device of chain bed chain | |
| CN203382152U (en) | Automatic cleaning device of tobacco carton conveying chain plate | |
| CN205904012U (en) | Spraying operation line | |
| CN203767535U (en) | Single-channel chain conveying full-automatic lubricating device | |
| CN2796857Y (en) | Rotary loading point automatic atomization device | |
| CN209714615U (en) | A kind of cooling dedusting spraying device of smoke gas treatment | |
| CN202571531U (en) | Flux spraying device of automatic crest furnace soldering machine | |
| CN208199567U (en) | A kind of scraper reclaimer | |
| CN207268180U (en) | A kind of coal working face automates synthesis dust prevention system | |
| CN208764432U (en) | A kind of gas pipeline intelligent control valve | |
| CN104900377B (en) | A kind of device that flushing is automatically controlled to transformer cooler |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130911 |
|
| CX01 | Expiry of patent term |