CN203140462U - High-speed aluminum wire drawing machine - Google Patents
High-speed aluminum wire drawing machine Download PDFInfo
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- CN203140462U CN203140462U CN 201320017281 CN201320017281U CN203140462U CN 203140462 U CN203140462 U CN 203140462U CN 201320017281 CN201320017281 CN 201320017281 CN 201320017281 U CN201320017281 U CN 201320017281U CN 203140462 U CN203140462 U CN 203140462U
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Abstract
The utility model relates to a high-speed aluminum wire drawing machine, and belongs to the technical field of aluminum wire drawing machines. The high-speed aluminum wire drawing machine comprises a stand and a motor, wherein the stand is provided with a low-speed idler pulley group, a low-speed mould base, a low-speed step pulley group, a high-speed step pulley group I, a high-speed mould base, a high-speed step pulley group II and a constant speed wheel; the motor is connected with a driving belt wheel; the driving belt wheel is connected with a driven belt wheel; the driven belt wheel is connected with the high-speed step pulley group I; the high-speed step pulley group I, the high-speed step pulley group II and the constant speed wheel are driven in a connecting way through a synchronous belt; the high-speed step pulley group I and the low-speed step pulley group are driven in the connecting way through a gear; and the low-speed idler pulley group is connected with the low-speed step pulley group in a chain drive way. By adopting the technology, the high-speed aluminum wire drawing machine disclosed by the utility model changes the gear or chain drive among the constant speed wheel, the high-speed step pulley group I and the high-speed step pulley group II into synchronous belt drive, has the advantages of simple drive structure design, high wire drawing speed, low energy consumption and good economic benefit, greatly reduces the drive noise, prolongs the service life of the drawing machine, brings the safety guarantee of the personal safety of operators and is high in practicability.
Description
Technical field
The utility model belongs to aluminum steel wire drawing machine technical field, is specifically related to a kind of simple in structure, the transmission noise is little, the speed governing degree is convenient, efficient is high, energy consumption is low and practical applicability is strong a kind of high speed aluminum steel wire drawing machine.
Background technology
Produce at present and go up high speed aluminum steel big drawing machine commonly used, its transmission device normally makes a plurality of step pulley shafts and transition axis rotation by power source motor by gear drive, carries out transmission of power by gear between each step pulley shaft.But there is following common technology problem in the aluminum current wire drawing machine in the design of drive mechanism: 1) drive mechanism complexity, by the transmission of multiple sets of teeth wheel, noise is bigger, pull wire speed is low, and many axle rotations need to consume certain power of motor, reduced the effective power of aluminium wire drawing machine, made the user cause unnecessary waste; 2) gear drive wearing and tearing back transmission stability is relatively poor, installs and maintenance requirement is higher and change inconvenience; 3) owing to adopt chain gear transmission (or gear drive), can not regulate the speed ratio of traction constant speed opinion and high-speed wire-drawing cone pulley, this design make drawing join mould must be a kind of the outlet specification need a cover join mould, multiple outlet specification needs many covers to join mould, increase the quantity in stock that the user touches tool, reduced the applicability of production efficiency and product.
The utility model content
At the above-mentioned problems in the prior art, the purpose of this utility model is to provide a kind of simple in structure, the transmission noise is little, the speed governing degree convenient, efficient is high, energy consumption is low and practical applicability is strong a kind of high speed aluminum steel wire drawing machine.
Described a kind of high speed aluminum steel wire drawing machine comprises frame and motor; It is characterized in that setting gradually on the described frame low speed guide wheel group, low speed mould bases, low speed cone pulley group, high speed cone pulley group I, high speed mould bases, high speed cone pulley group II and constant speed wheel; Described motor is connected with driving pulley, and driving pulley is connected with driven pulley by V belt, and driven pulley is connected by the high speed rotating shaft I with high speed cone pulley group I; High speed cone pulley group I, high speed cone pulley group II and constant speed wheel are successively by synchronous band I, be with II to be in transmission connection synchronously; Described high speed cone pulley group I is connected by gear with low speed cone pulley group; The low speed guide wheel group is connected by chain drive with low speed cone pulley group.
Described a kind of high speed aluminum steel wire drawing machine is characterized in that being equipped with the low speed set of molds on the described low speed mould bases, on the low speed set of molds on low speed mould number and the low speed cone pulley group number of low speed cone pulley consistent; Be equipped with the high speed set of molds on the high speed mould bases, high speed mould number is consistent with high speed cone pulley number on high speed cone pulley group I, the high speed cone pulley group II on the high speed set of molds.
Described a kind of high speed aluminum steel wire drawing machine, it is characterized in that described low speed guide wheel group and low speed cone pulley group are set in parallel on the frame, be respectively equipped with low-speed shaft I and low-speed shaft II on low speed guide wheel group and the low speed cone pulley group, low speed sprocket wheel I is set on the low-speed shaft I, gear IV and the low speed sprocket wheel II of synchronous rotation are set on the low-speed shaft II, low speed sprocket wheel II is corresponding with low speed sprocket wheel I position, and chain is arranged between low speed sprocket wheel II and the low speed sprocket wheel I.
Described a kind of high speed aluminum steel wire drawing machine is characterized in that described high speed rotating shaft I is connected with driven pulley; On the described high speed rotating shaft I gear I is set, gear I and gear II are connected with a joggle, described gear II and gear III are fixed on the gearing shaft, and gear III and gear IV are connected with a joggle, and the driven gear IV drives low speed cone pulley group by the low-speed shaft II and rotates.
Described a kind of high speed aluminum steel wire drawing machine, it is characterized in that on the described high speed rotating shaft I synchronous pulley I being set, the synchronous pulley II is connected with the synchronous pulley I by being with I synchronously, described synchronous pulley II is arranged on the high speed rotating shaft II, is with I to pass through the high speed rotating shaft II synchronously and drives the rotation of high speed cone pulley group II.
Described a kind of high speed aluminum steel wire drawing machine, it is characterized in that on the described high speed rotating shaft II synchronous pulley III being set, the synchronous pulley IV is connected with the synchronous pulley III by being with II synchronously, described synchronous pulley IV is arranged on the constant speed wheel shaft, power, is driven the constant speed wheel by the constant speed wheel shaft again and rotates through being with II to pass to the synchronous pulley IV synchronously by the synchronous pulley III.
Described a kind of high speed aluminum steel wire drawing machine, it is characterized in that being equipped with on the described frame six groups of liquid-jet devices, lay respectively at low speed guide wheel group, low speed mould bases, low speed cone pulley group, high speed cone pulley group I, high speed mould bases, high speed cone pulley group II directly over, low speed guide wheel group, low speed mould bases, low speed cone pulley group, high speed cone pulley group I, high speed mould bases, high speed cone pulley group II are sprayed cooling fluid, give low speed guide wheel group, low speed mould bases, low speed cone pulley group, high speed cone pulley group I, high speed mould bases, high speed cone pulley group II cooling and lubricated.
Described a kind of high speed aluminum steel wire drawing machine is characterized in that the opposite position on described high speed rotating shaft II, the constant speed wheel shaft arranges synchronous pulley V and synchronous pulley VI respectively, is with II can be arranged between synchronous pulley V and the synchronous pulley VI synchronously; Described synchronous pulley V and synchronous pulley III coaxial rotation, synchronous pulley VI and synchronous pulley IV coaxial rotation, when the outlet specification is changed in drawing, being with II to be connected on synchronous pulley V and the synchronous pulley VI synchronously, at this moment synchronous pulley III and synchronous pulley IV are inoperative, the relative velocity of high speed cone pulley group II and constant speed wheel has just changed, can also change simultaneously the number of teeth of synchronous pulley VI, obtain the high speed cone pulley group II relative velocity different with the constant speed wheel, thereby can change the relative rotation speed of constant speed wheel and high speed cone pulley group II, just changed " the mechanical speed increasing ratio " of last mould, to adapt to the different finished product outlet specification of drawing.
By adopting above-mentioned technology, compared with prior art, the beneficial effects of the utility model are as follows:
1) the utility model is by arranging the high speed rotating shaft I in high speed cone pulley group I, by the high speed rotating shaft I directly and driven pulley direct, drive its rotation by driven pulley, and in the high speed rotating shaft I gear III and gear IV are set, be connected with gear on high speed rotating shaft II, the low-speed shaft I respectively, high speed cone pulley group II, low speed cone pulley group I are worked simultaneously, avoided extra intermediate propeller shaft of the prior art, make its structure simpler, reduced the device manufacturing process process, and reduced intermediate propeller shaft, improved wire drawing efficient;
2) on the power transmission shaft on high speed rotating shaft I of the present utility model and the high speed rotating shaft II synchronous pulley I and synchronous pulley II are set respectively, these two synchronous pulleys are by band I connection synchronously, change gear drive (or chain transmission) before into synchronous band transmission, greatly reduce the noise that gear drive brings, provide a working environment preferably to operating personnel;
3) on the power transmission shaft on constant speed wheel shaft of the present utility model and the high speed rotating shaft II synchronous pulley IV and synchronous pulley III are set respectively, these two belt wheels connect by the belt II, change gear drive (or chain transmission) before into synchronous band transmission, greatly reduce the noise that gear drive brings, provide a working environment preferably to operating personnel;
4) number of teeth of the synchronous pulley IV on the cruise control power transmission shaft of the present utility model can be changed according to the actual loft road needs of joining, thereby can finish different aluminum steel wire drawings at same machine and join mold technique, realize that multiple outlet specification only need share a mold, as long as change finishing die, improved economic benefit.
6) high speed aluminum steel wire drawing machine of the present utility model, its drive mechanism simplicity of design, pull wire speed height, energy consumption are low, good in economic efficiency, greatly reduce the transmission noise, prolonged the service life of machine drawing, and bring safety guarantee for operating personnel's personal safety, it is practical.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Among the figure: 1-motor, 2-driving pulley, 3-V belt, the 4-driven pulley, 5-synchronous pulley I, 6-synchronous pulley II, 7-gear I, 8-gear II, 9-gear III, 10-gear IV, 11-low speed sprocket wheel II, 12-chain, 13-low speed sprocket wheel I, 14-low speed guide wheel group, 15-low speed mould bases, 16-low speed cone pulley group, 17-high speed cone pulley group I, 18-high speed mould bases, 19-high speed cone pulley group II, 20-synchronous pulley III, 21-synchronous pulley IV, 22-synchronous pulley V, 23-synchronous pulley VI, 24-constant speed wheel, 25-is with I synchronously, and 26-is with II synchronously, the 27-frame, 28-low-speed shaft I, 29-low-speed shaft II, 30-gearing shaft, 31-high speed rotating shaft I, 32-high speed rotating shaft II, 33-constant speed wheel shaft.
The specific embodiment
The utility model will be further described below in conjunction with Figure of description:
As shown in Figure 1, a kind of high speed aluminum steel wire drawing machine comprises frame 27 and motor 1; Set gradually low speed guide wheel group 14, low speed mould bases 15, low speed cone pulley group 16, high speed cone pulley group I 17, high speed mould bases 18, high speed cone pulley group II 19 and constant speed wheel 24 on the described frame 27; Be equipped with the low speed set of molds on the described low speed mould bases 15, on the low speed set of molds on low speed mould number and the low speed cone pulley group 16 number of low speed cone pulley consistent, be equipped with the high speed set of molds on the high speed mould bases 18, high speed mould number is consistent with high speed cone pulley number on high speed cone pulley group I 17, the high speed cone pulley group II 19 on the high speed set of molds; For the aluminum steel between stretching low speed cone pulley group 16 and the low speed guide wheel group 14 and the aluminum steel between high speed cone pulley group I 17 and the high speed cone pulley group II 19; Aluminum steel after the wire drawing depanning takes turns to big cone pulley winding from the trourelle of cone pulley group respectively.
Described low speed guide wheel group 14 and low speed cone pulley group 16 are set in parallel on the frame 27, be respectively equipped with low-speed shaft I 28 and low-speed shaft II 29 on low speed guide wheel group 14 and the low speed cone pulley group 16, low speed sprocket wheel I 13 is set on the low-speed shaft I 28, gear IV 10 and the low speed sprocket wheel II 11 of synchronous rotation are set on the low-speed shaft II 29, it is coaxial and corresponding with low speed sprocket wheel I 13 positions that low speed sprocket wheel II 11 is arranged on gear IV 10, chain 12 is arranged between low speed sprocket wheel II 11 and the low speed sprocket wheel I 13, described high speed cone pulley group I 17 and low speed cone pulley group 16 are connected by gear, and low speed guide wheel group 14 is in transmission connection by chain 12 with low speed cone pulley group 16.
Described motor 1 is connected with driving pulley 2, and driving pulley 2 is connected with driven pulley 4 by V belt 3, and driven pulley 4 and high speed cone pulley group I 17 are connected by high speed rotating shaft I 31; High speed cone pulley group I 17, high speed cone pulley group II 19 and constant speed wheel 24 are successively by synchronous band I 25, be with II 26 to be in transmission connection synchronously; High speed rotating shaft I 31 is connected with driven pulley 4; Gear I 7 and synchronous pulley I 5 are set on the described high speed rotating shaft I 31, gear I 7 and gear II 8 are connected with a joggle, described gear II 8 is fixed on the gearing shaft 30 with gear III 9, gear III 9 and gear IV 10 are connected with a joggle, and driven gear IV 10 drives low speed cone pulley group 16 by low-speed shaft II 29 and rotates.
High speed cone pulley group I 17, high speed cone pulley group II 19 and constant speed wheel 24 are successively by synchronous band I 25, be with II 26 to be in transmission connection synchronously; Synchronous pulley I 5 is set on the high speed rotating shaft I 31, and synchronous pulley II 6 is connected with synchronous pulley I 5 by being with I 25 synchronously; Described synchronous pulley II 6 is arranged on the high speed rotating shaft II 32, is with I 25 to drive high speed cone pulley group II 19 by high speed rotating shaft II 32 synchronously and rotates; Synchronous pulley III 20 is set on the high speed rotating shaft II 32, and synchronous pulley IV 21 is connected described synchronous pulley IV 21 by synchronous band II 26 and is arranged on the constant speed wheel shaft 33 with synchronous pulley III 20, is with II 26 to drive constant speed wheel 24 by constant speed wheel shaft 33 synchronously and rotates; Convenient in order to change " mechanical speed increasing ratio ", the opposite position of the utility model on high speed rotating shaft II 32, constant speed wheel shaft 33 arranges one group of synchronous pulley V 22 and synchronous pulley VI 23 respectively, band II 26 can be arranged between synchronous pulley V 22 and the synchronous pulley VI 23 synchronously, be used for changing the speed ratio between high speed rotating shaft II 32 and the constant speed wheel shaft 33, described synchronous pulley V 22 and synchronous pulley III 20 coaxial rotation, synchronous pulley VI 23 and synchronous pulley IV 21 coaxial rotation; When specification is changed in the drawing outlet, being with II 26 to be connected on synchronous pulley V 22 and the synchronous pulley VI 23 synchronously, at this moment synchronous pulley III 20 and synchronous pulley IV 21 are inoperative, high speed cone pulley group II 19 has just changed with the relative velocity of constant speed wheel 24, can also change simultaneously the number of teeth of synchronous pulley VI 23, obtain high speed cone pulley group II 19 and take turns 24 different relative velocities with constant speed, just changed " the mechanical speed increasing ratio " of last mould, to adapt to the different finished product outlet specification of drawing.
In order to adapt to the needs of aluminium line drawer reason, the utility model arranges six groups of liquid-jet devices in described frame, be arranged at respectively low speed guide wheel group 14, low speed mould bases 15, low speed cone pulley group 16, high speed cone pulley group I 17, high speed mould bases 18, high speed cone pulley group II 19 directly over, low speed guide wheel group 14, low speed mould bases 15, low speed cone pulley group 16, high speed cone pulley group I 17, high speed mould bases 18, high speed cone pulley group II 19 are sprayed cooling fluid, be used for to aluminum steel and mould cooling and lubricated.
As shown in the figure, transmission process of the present utility model is as follows: motor 1 is opened, driving driving pulley 2 rotates, keep synchronously rotate by driven pulley 4 that V belt 3 be connected with driving pulley 2 this moment, pass through the high speed cone pulley group I 17 of high speed rotating shaft I 31 connections along with rotating with driven pulley 4, simultaneously, gear I 7 on this high speed rotating shaft I 31 and synchronous pulley I 5 are rotated simultaneously, its middle gear I 7 is connected with gear II 8, gearing shaft 30 driven gear III 9 on the gear II 8 are rotated, also rotate with the gear IV 10 that gear III 9 is connected with a joggle thereupon, gear IV 10 drives low speed sprocket wheel II 11 and 29 work of low-speed shaft II, work by the low speed sprocket wheel I 13 that chain 12 connects with low speed sprocket wheel II 11, by the rotation of low-speed shaft I 28, thereby low speed guide wheel group 14 and low speed cone pulley group 16 are worked simultaneously; Wherein synchronous pulley I 5 is by band I 25 drive synchronous pulley II 6 rotations synchronously, high speed rotating shaft II 32 on the synchronous pulley II 6 is also rotated thereupon, synchronous pulley III 20 on the high speed rotating shaft II 32, synchronous pulley V 22 are also rotated together, rotate by synchronous pulley IV 21, the synchronous pulley VI 23 of being with II 26 to be connected synchronously with synchronous pulley III 20 or synchronous pulley V 22, the constant speed wheel shaft 33 that drives constant speed wheel 24 rotates, thereby makes constant speed wheel 24, high speed cone pulley group I 17 and 19 work of high speed cone pulley group II.
Aluminum steel of the present utility model is entered from the incoming line of this high speed aluminum steel wire drawing machine, pass through low speed guide wheel group 14 successively, low speed set of molds on the low speed mould bases 15, low speed cone pulley group 16, high speed cone pulley group I 17, high speed set of molds on the high speed mould bases 18 and high speed cone pulley group II 19, wire drawing through low speed set of molds and high speed set of molds, obtain needed aluminum steel, go out from line outlet by constant speed wheel 24, collected by line concentrator, its drive mechanism simplicity of design, the pull wire speed height, energy consumption is low, good in economic efficiency, greatly reduce the transmission noise, prolonged the service life of machine drawing, and bring safety guarantee for operating personnel's personal safety, it is practical.
Claims (8)
1. a high speed aluminum steel wire drawing machine comprises frame (27) and motor (1); It is characterized in that setting gradually on the described frame (27) low speed guide wheel group (14), low speed mould bases (15), low speed cone pulley group (16), high speed cone pulley group I (17), high speed mould bases (18), high speed cone pulley group II (19) and constant speed wheel (24); Described motor (1) is connected with driving pulley (2), and driving pulley (2) is connected with driven pulley (4) by V belt (3), and driven pulley (4) is connected by high speed rotating shaft I (31) with high speed cone pulley group I (17); High speed cone pulley group I (17), high speed cone pulley group II (19) and constant speed wheel (24) are successively by being with I (25) synchronously, being with II (26) to be in transmission connection synchronously; Described high speed cone pulley group I (17) is connected by gear with low speed cone pulley group (16); Low speed guide wheel group (14) is in transmission connection by chain (12) with low speed cone pulley group (16).
2. a kind of high speed aluminum steel wire drawing machine according to claim 1 is characterized in that being equipped with the low speed set of molds on the described low speed mould bases (15), and low speed mould number is consistent with the number that low speed cone pulley group (16) goes up the low speed cone pulley on the low speed set of molds; The high speed mould bases is equipped with the high speed set of molds on (18), and high speed mould number is consistent with high speed cone pulley number on high speed cone pulley group I (17), the high speed cone pulley group II (19) on the high speed set of molds.
3. a kind of high speed aluminum steel wire drawing machine according to claim 1, it is characterized in that described low speed guide wheel group (14) and low speed cone pulley group (16) are set in parallel on the frame (27), be respectively equipped with low-speed shaft I (28) and low-speed shaft II (29) on low speed guide wheel group (14) and the low speed cone pulley group (16), low speed sprocket wheel I (13) is set on the low-speed shaft I (28), gear IV (10) and the low speed sprocket wheel II (11) of synchronous rotation are set on the low-speed shaft II (29), low speed sprocket wheel II (11) is corresponding with low speed sprocket wheel I (13) position, and chain (12) is arranged between low speed sprocket wheel II (11) and the low speed sprocket wheel I (13).
4. a kind of high speed aluminum steel wire drawing machine according to claim 3 is characterized in that described high speed rotating shaft I (31) is connected with driven pulley (4); Gear I (7) is set on the described high speed rotating shaft I (31), gear I (7) and gear II (8) are connected with a joggle, described gear II (8) is fixed on the gearing shaft (30) with gear III (9), and gear III (9) and gear IV (10) are connected with a joggle.
5. a kind of high speed aluminum steel wire drawing machine according to claim 4, it is characterized in that arranging on the described high speed rotating shaft I (31) synchronous pulley I (5), synchronous pulley II (6) is connected with synchronous pulley I (5) by being with I (25) synchronously, and described synchronous pulley II (6) is arranged on the high speed rotating shaft II (32).
6. a kind of high speed aluminum steel wire drawing machine according to claim 5, it is characterized in that arranging on the described high speed rotating shaft II (32) synchronous pulley III (20), synchronous pulley IV (21) is connected with synchronous pulley III (20) by being with II (26) synchronously, and described synchronous pulley IV (21) is arranged on the constant speed wheel shaft (33).
7. a kind of high speed aluminum steel wire drawing machine according to claim 1, it is characterized in that being equipped with six groups of liquid-jet devices on the described frame (27), lay respectively at low speed guide wheel group (14), low speed mould bases (15), low speed cone pulley group (16), high speed cone pulley group I (17), high speed mould bases (18), high speed cone pulley group II (19) directly over.
8. a kind of high speed aluminum steel wire drawing machine according to claim 6, it is characterized in that the opposite position on described high speed rotating shaft II (32), the constant speed wheel shaft (33) arranges synchronous pulley V (22) and synchronous pulley VI (23) respectively, be with II (26) can be arranged between synchronous pulley V (22) and the synchronous pulley VI (23) synchronously; Described synchronous pulley V (22) and synchronous pulley III (20) coaxial rotation, synchronous pulley VI (23) and synchronous pulley IV (21) coaxial rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320017281 CN203140462U (en) | 2013-01-14 | 2013-01-14 | High-speed aluminum wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320017281 CN203140462U (en) | 2013-01-14 | 2013-01-14 | High-speed aluminum wire drawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203140462U true CN203140462U (en) | 2013-08-21 |
Family
ID=48968018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320017281 Expired - Lifetime CN203140462U (en) | 2013-01-14 | 2013-01-14 | High-speed aluminum wire drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203140462U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103028622A (en) * | 2013-01-14 | 2013-04-10 | 杭州星冠机械科技有限公司 | High-speed aluminum wire drawing machine |
| CN104289537A (en) * | 2014-11-11 | 2015-01-21 | 汝州郑铁三佳水泥制品有限公司 | Two-time wire-drawing device |
-
2013
- 2013-01-14 CN CN 201320017281 patent/CN203140462U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103028622A (en) * | 2013-01-14 | 2013-04-10 | 杭州星冠机械科技有限公司 | High-speed aluminum wire drawing machine |
| CN103028622B (en) * | 2013-01-14 | 2015-07-15 | 杭州星冠机械科技有限公司 | High-speed aluminum wire drawing machine |
| CN104289537A (en) * | 2014-11-11 | 2015-01-21 | 汝州郑铁三佳水泥制品有限公司 | Two-time wire-drawing device |
| CN104289537B (en) * | 2014-11-11 | 2016-03-16 | 汝州郑铁三佳水泥制品有限公司 | A kind of two drawing apparatus |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130821 |
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| CX01 | Expiry of patent term |