CN203140381U - Pipeline cleaning machine - Google Patents
Pipeline cleaning machine Download PDFInfo
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- CN203140381U CN203140381U CN 201320126190 CN201320126190U CN203140381U CN 203140381 U CN203140381 U CN 203140381U CN 201320126190 CN201320126190 CN 201320126190 CN 201320126190 U CN201320126190 U CN 201320126190U CN 203140381 U CN203140381 U CN 203140381U
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- brush
- supporting leg
- cleaning
- reversal valve
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Abstract
A pipeline cleaning machine comprises an operation system, a supporting leg module, a walking module and a cleaning module, wherein the supporting leg module, the walking module and the cleaning module are controlled by the operation system to work. The cleaning module is connected with the walking module, and the walking module is connected with the supporting leg module. The cleaning module comprises an air motor and a brush handle which is driven by the air motor to rotate or axially move. A bush head is movably arranged in the axial direction of the brush handle. The brush head is connected with a brush head air/hydraulic cylinder which drives the brush head or releases the brush head to tightly support or loosen a pipeline wall. An elastic or flexible wiping object which is always contacted with the pipeline wall no matter the brush head is matched with the pipeline wall in a loose or a tight mode is arranged on the brush head. The pipeline cleaning machine has the advantages of being designed in a modularization mode, and being divided into several modules which are a wiping module, the walking module, the supporting leg module, the operation system, and the like. The modules can coexist in an independent mode, and are suitable for on-site assembling installation and detachment, convenient to maintain, repair and utilize, and convenient to carry due to light overall weight.
Description
Technical field
The utility model relates to duct cleaning machine and using method, is the device of a kind of cleaning for pipelines such as oil, chemical industry, running water, cleaning, maintenance, maintenance work, is a kind of cleaning device that is mainly used in various pipelines specifically.
Background technology
Pipelines such as oil, chemical industry, running water are as the important carrier of long-distance transportation, and for many years, the deposition of impurity, the effect of burn into weight etc. have influenced efficient and the safety of pipeline operation in the pipe.The duct cleaning machine is a kind of along pipe walking, one or more inductors of portability and control machinery device.At present for more existing achievements of research of pipe robot walking mechanism such as the walking mechanism (patent of invention: CN21744227A of adjustable for height autonomous modification crawler type pipe robot; Crawler type pipe robot utility model: CN247713217Y; Single motor single driving straight wheel type small pipeline robot moving mechanism patent of invention: CN217717942A; Helical driving type in-pipe robot walking mechanism utility model: CN9422179132.7 etc.).The problem that this robotlike exists as: wiping effect only rests on the theory analysis stage; Automaticity is low; Complex structure, the probability height that breaks down, work weak effect; Be not easy to carry, dismounting, maintenance, field operation is poor; Appearance and size is big, and must fix at two, and is inapplicable during field work; The use cost height, poor for applicability.
Summary of the invention
The purpose of this utility model provides the device of a kind of cleaning for pipelines such as oil, chemical industry, running water, cleaning, maintenance, maintenance work.
For achieving the above object, the utility model is by the following technical solutions:
A kind of duct cleaning machine, it comprises control system and the supporting leg module of working under control system control, walking module and cleaning module, wherein, cleaning module is connected with walking module, walking module is connected with the supporting leg module, described cleaning module comprises the gas motor and rotates under the gas motor drives or the brush holder of axially-movable, along brush holder radially activity brush is set, brush with along its radial drive or discharge brush and be connected with stretching or the brush pneumatic/hydraulic cylinder that unclamps duct wall, described brush is provided with brush and duct wall pine, all the time the elasticity that contacts with duct wall under the tight fit state or flexible cleaning piece.
Described control system comprises first reversal valve and second reversal valve that is positioned at supporting leg module rear end, wherein, wherein, the gentle motor of first reversal valve control supporting leg module, the action of second reversal valve control walking module, described first reversal valve all is connected with the PLC controller with second reversal valve.
Described first reversal valve and second reversal valve are magnetic valve; Pore on supporting leg module, walking module and the cleaning module is connected with corresponding magnetic valve by flexible pipe, and the power line of each magnetic valve all links to each other with the power line of PLC controller.
Front end at described cleaning module is provided with wireless camera, and image information is sent in the outer display screen of placing of pipe in the pipe that wireless camera will be gathered.
Adopt the utility model of technique scheme, have the following advantages:
1. modularized design, the utility model are divided into several modules: modules such as wiping module, walking module, supporting leg module, control system.Each module can independence and is deposited, and is fit to that on-the-spot combination is installed, dismounting, is convenient to maintenance, repair, use, and overall weight is light in carrying.
2. integrated cylinder design, wiping module, supporting leg module all adopt integrated cylinder, make that overall structure is compacter, appearance and size is littler, pipeline still less, weight is littler.
3. utilize original 0.8MPa pressure gas source and direct current 24V direct current or 220V AC power in the place, be pneumatic power source and the control power supply that drives wiping equipment.
Programmable Logic Controller (PLC) have agile and all-purpose, be easy to characteristics such as maintenance, reliable and economic, and be suitable for various rugged environments, be convenient to realize mechanical, electrical, gas, liquid integrated operation; PLC control has higher reliability, adapts to various rugged environments, and is easy to operate.
5. wiping module has the anti-revolute function of travel guidance, the high frequency radial rotation wiping that locking gas motor prevents from skidding and wiping is brushed in the duct cleaning process.
6. according to the difference of cleanser conduit more material and the form of changing brush head.
7. this device front end can be installed wireless camera, and the outside is provided with display screen, can check cleaning effect and show cleaning course, reaches real-time monitoring.
Description of drawings
Fig. 1 is schematic diagram of the present utility model.
Fig. 2 is the structural map of duct cleaning machine.
Fig. 3 is the guidance panel figure of duct cleaning machine.
The specific embodiment
As shown in Figure 2, a kind of duct cleaning machine, it comprises control system 4 and supporting leg module 3, walking module 2 and the cleaning module 1 of working under control system control; Wherein, cleaning module 1 is connected with walking module 2, and walking module 2 is connected with supporting leg module 3, and mount pad 11 links to each other with supporting leg module 3.Magnetic valve 5, outer- hexagonal joint 6,7,8, muffler 13, straight-through quick connector 12 etc. are installed on the mount pad 11.
Supporting leg module 3 and walking module 2 are prior art.Wherein, supporting leg module 3 comprise pedestal and on the radially movable supporting leg that arranges, radially drive or discharge supporting leg with stretching or unclamp the support pneumatic/hydraulic cylinder of duct wall, one of them of described driving cylinder body and piston rod and the brush holder of cleaning module 1 is connected, the pedestal of another and supporting leg module 3 is connected.Walking module 2 comprise drive cylinder body and in the piston rod of stretching motion vertically.
In Fig. 1, flexible pipe 10 connects source of the gas by the fast plug 14 of L type, and fast plug 14 outputs of L type connect filter 16, and the output of filter 16 passed through plate straight coupling 17 and connects stop valve 15, connected magnetic valve 5 by flexible pipe 10 more at last.The pore of cleaning module 1, walking module 2, supporting leg module 3 links to each other with corresponding magnetic valve by flexible pipe 10; Flexible pipe 10 connects control box and magnetic valve; The power line of magnetic valve 5 links to each other with the power line of the PLC of control box.
In Fig. 3, when knob pushed " manually " control mode, available " advancing " button was controlled the action of the driving cylinder of walking module separately, clicks this button, and the driving cylinder piston rod stretches out, and clicks this button again, the withdrawal of driving cylinder piston cylinder; Supporting leg cylinder and the air motor of available " retreating " button control supporting leg module click this button, and the supporting leg cylinder struts and the air motor rotation, clicks this button again, the withdrawal of supporting leg cylinder.When knob pushes " automatically " control mode, click " advancing " button, the supporting leg cylinder open support on duct wall, air motor begins wiping.
Wiping process is such: by PLC control first reversal valve and second reversal valve power failure state, control the action of each cylinder and air motor then, finish whole wiping process.
A gas outlet of first reversal valve links to each other with air motor with shoring, and nature lower support cylinder is in retracted mode, and air motor is failure to actuate; A gas outlet of second reversal valve links to each other with the rodless cavity that drives cylinder, and another gas outlet links to each other with the rod chamber that drives cylinder, the inflation of nature rod chamber, and piston rod is in retracted mode.
The process of wiping pipeline of advancing is as follows: first reversal valve gets electric, and shoring is propped up and is close to tube wall, and the air motor rotation drives wiping brush wiping inner-walls of duct.After the wiping some time, second reversal valve gets electric, the air inlet of driving cylinder rodless cavity, and the rod chamber exhaust, the driving cylinder piston rod stretches out drive wiping brush and takes a step forward.Next the first reversal valve dead electricity, air motor stops the rotation, tube wall no longer is close in shoring withdrawal, the second reversal valve dead electricity then, the air inlet of driving cylinder rod chamber, the rodless cavity exhaust, under the effect of brush and tube wall frictional force, the driving cylinder cylinder body drives shoring and takes a step forward relatively, and this is a wiping stroke, go round and begin again, can finish the wiping work of whole process.The process that retreats the wiping pipeline is the same substantially with the process of the wiping pipeline that advances.
Claims (4)
1. duct cleaning machine, it comprises control system (4) and the supporting leg module (3) of working under control system control, walking module (2) and cleaning module (1), wherein, cleaning module (1) is connected with walking module (2), walking module (2) is connected with supporting leg module (3), it is characterized in that: described cleaning module (1) comprises gas motor (13) and the brush holder that drives rotation down or axially-movable at gas motor (13), along brush holder radially activity brush is set, brush with along its radial drive or discharge brush and be connected with stretching or the brush pneumatic/hydraulic cylinder that unclamps duct wall, described brush is provided with brush and duct wall pine, all the time the elasticity that contacts with duct wall under the tight fit state or flexible cleaning piece.
2. duct cleaning machine according to claim 1, it is characterized in that: described control system comprises first reversal valve and second reversal valve that is positioned at supporting leg module (3) rear end, wherein, wherein, the first reversal valve control gentle motor of supporting leg module (3) (13), second reversal valve control walking module (2) action, described first reversal valve all is connected with the PLC controller with second reversal valve.
3. duct cleaning machine according to claim 2, it is characterized in that: described first reversal valve and second reversal valve are magnetic valve; Pore on supporting leg module (3), walking module (2) and the cleaning module (1) is connected with corresponding magnetic valve by flexible pipe, and the power line of each magnetic valve all links to each other with the power line of PLC controller.
4. duct cleaning machine according to claim 1, it is characterized in that: the front end at described cleaning module (1) is provided with wireless camera, and image information is sent in the outer display screen of placing of pipe in the pipe that wireless camera will be gathered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320126190 CN203140381U (en) | 2013-03-20 | 2013-03-20 | Pipeline cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320126190 CN203140381U (en) | 2013-03-20 | 2013-03-20 | Pipeline cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203140381U true CN203140381U (en) | 2013-08-21 |
Family
ID=48967937
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320126190 Expired - Fee Related CN203140381U (en) | 2013-03-20 | 2013-03-20 | Pipeline cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203140381U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103658123A (en) * | 2013-12-04 | 2014-03-26 | 镇江新区汇达机电科技有限公司 | Pipeline cleaning machine with freely-telescopic cleaning arms |
| CN106436887A (en) * | 2016-11-29 | 2017-02-22 | 中国矿业大学 | Multi-module automatic butt-joint pipeline dredging robot |
| CN107971309A (en) * | 2018-01-04 | 2018-05-01 | 江苏艾福利环保材料科技有限公司 | Cleaning head for pipelines |
-
2013
- 2013-03-20 CN CN 201320126190 patent/CN203140381U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103658123A (en) * | 2013-12-04 | 2014-03-26 | 镇江新区汇达机电科技有限公司 | Pipeline cleaning machine with freely-telescopic cleaning arms |
| CN106436887A (en) * | 2016-11-29 | 2017-02-22 | 中国矿业大学 | Multi-module automatic butt-joint pipeline dredging robot |
| CN106436887B (en) * | 2016-11-29 | 2019-04-30 | 中国矿业大学 | A kind of pipe dredging machine people of multimode automatic butt |
| CN107971309A (en) * | 2018-01-04 | 2018-05-01 | 江苏艾福利环保材料科技有限公司 | Cleaning head for pipelines |
| CN107971309B (en) * | 2018-01-04 | 2023-08-18 | 江苏艾福利环保材料科技有限公司 | Pipeline cleaning head |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130821 Termination date: 20150320 |
|
| EXPY | Termination of patent right or utility model |