CN203127674U - Broken belt catcher - Google Patents

Broken belt catcher Download PDF

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Publication number
CN203127674U
CN203127674U CN 201320146014 CN201320146014U CN203127674U CN 203127674 U CN203127674 U CN 203127674U CN 201320146014 CN201320146014 CN 201320146014 CN 201320146014 U CN201320146014 U CN 201320146014U CN 203127674 U CN203127674 U CN 203127674U
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CN
China
Prior art keywords
bearing
catcher
broken belt
center shaft
belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN 201320146014
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Chinese (zh)
Inventor
王庆伟
王树胜
王中正
张建亮
郭金宝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG ZHONGDU MACHINE CO Ltd
Original Assignee
SHANDONG ZHONGDU MACHINE CO Ltd
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Application filed by SHANDONG ZHONGDU MACHINE CO Ltd filed Critical SHANDONG ZHONGDU MACHINE CO Ltd
Priority to CN 201320146014 priority Critical patent/CN203127674U/en
Application granted granted Critical
Publication of CN203127674U publication Critical patent/CN203127674U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model relates to a broken belt catcher. The broken belt catcher comprises a carrier roller support, wherein the carrier roller support is provided with three backstop carrier rollers, each backstop carrier roller comprises a roller body and a central shaft, the central shaft transversely penetrates through the center of the roller body and is connected onto the carrier roller support in a rotating way, the central shaft is connected with a braking plate, and the roller body is connected with the central shaft through a single-directional bearing I; the outer end parts of the central shafts of the backstop carrier rollers on two sides of the carrier roller support are respectively in drive connection with a rotatable rotating shaft, and the rotating shaft is connected with a wedging plate through a single-directional bearing II. The broken belt catcher has the beneficial effects that flexibility in action can be realized, and the braking and catching effects are good; through an rubber belt limiting vertical roller, a belt conveyor deviation preventing function can be realized; and convenience in installation can be realized, and the broken belt catcher can be used for substituting the existing ordinary carrier roller groups. The broken belt catcher is mainly used for a belt-type conveyor with a large-inclination, a long rubber belt and large load, when the accidents that the belt is broken or the conveyor is reversed happen, the rubber belt can be caught, and the further worsening of the accident after the belt is broken can be avoided.

Description

A kind of Catcher for broken belt device
Technical field
The utility model relates to a kind of Catcher for broken belt device, is applied on the belt conveyer.
Background technology
At present, belt conveyer is as one of main transportation means of bulk material, because it can be realized the continuous loading and unloading transportation of material and have that transportation range is long, traffic capacity is big, power consumption is low and characteristics such as easy to maintenance, and the material that is widely used under harbour, harbour, metallurgy, thermoelectric power station, open cast mine and the coal mine transports.Yet as the key equipment in the transport systems of colliery, when in case the broken belt accident takes place, because gravity and action of inertia, the transmission adhesive tape of fracture will together glide rapidly with the material that transmits on the adhesive tape, transmission adhesive tape and material together are deposited in the head place, below of conveyer, bring very big difficulty for the repair of belt conveyer, cause serious economy loss.For preventing from transmitting adhesive tape reverse, driving and broken belt, current mechanical belt Catcher for broken belt instrument mainly contains following several form: 1, band is installed damping panel down; 2, One-way cradle roll friction braking; 3, adaptive friction ratchet-type belt breakage protector; 4, in addition Wedge-type Catcher for broken belt device also has various ways.Several catchers of above-mentioned form all exist weak point separately, and it is undesirable unreliable perhaps to catch effect, and perhaps improvement cost is bigger, promote limited etc. on a large scale.
Summary of the invention
For solving above technical deficiency, the utility model provides a kind of Catcher for broken belt device, and it is simple in structure, reliable in action, easy for installation, is particularly useful for complicated abominable environments for use such as colliery.
The utility model is realized by following measure:
A kind of Catcher for broken belt device of the present utility model comprises roller rack, and described roller rack is provided with
Three Non-return idlers, described Non-return idler comprises roll body and center shaft, and described center shaft is horizontally through the roll body center and is rotatably connected on the roller rack, and center shaft is connected with slipper, and roll body is connected with center shaft by the unilateral bearing I; The center shaft outer end that is positioned at the Non-return idler of roller rack both sides all drives and is connected with rotating rotating shaft, is connected with the wedging plate by the unilateral bearing II in the described rotating shaft.
Above-mentioned unilateral bearing II is arranged on the rotating shaft top, and the rotating shaft top is provided with self-aligning roller bearing, and unilateral bearing II and self-aligning roller bearing are connected with outer cover jointly, and described wedging plate is connected on the outer cover and with the Non-return idler of respective side and parallels.
The end face center, two ends of above-mentioned roll body embeds has bearing seat III, center shaft to pass bearing seat III center, and described unilateral bearing I is enclosed within on the center shaft, and the inner ring of unilateral bearing I connects center shaft, and the outer ring of unilateral bearing I is connected on the bearing seat III.
The two ends of above-mentioned center shaft are provided with connecting panel and antifriction-bearing box, and described connecting panel is connected with slipper, and described antifriction-bearing box is connected with the bearing seat I that is arranged on the roller rack.
Above-mentioned wedging plate comprises upper mounted plate and adjusts down plate, and described upper mounted plate one end is connected on the outer cover, and the described plate of adjusting down is parallel with upper mounted plate and be connected the below of upper mounted plate by bolt.
Center shaft outer end and the rotating shaft of above-mentioned both sides Non-return idler are provided with the finishing bevel gear cuter that is meshed, and center shaft and rotating shaft are perpendicular, and described rotating shaft is provided with deep groove ball bearing and thrust baring and is connected on the roller rack by the bearing seat II.
Connect by universal coupling between above-mentioned three Non-return idlers.
Above-mentioned slipper is reverse C shape, and the last edge lengths of slipper is greater than following edge lengths.
The roller rack of above-mentioned Non-return idler below is provided with the slipper limiting stopper, and the roller rack in the described wedging plate outside is provided with wedging plate limiting stopper.
Be provided with seal ring in the draw-in groove between above-mentioned connecting panel and the unilateral bearing.
The beneficial effects of the utility model are: 1, flexible movements, brake, catch effective; 2, it is big to arrest power; When 3, belt normally moved, the wedging plate got out of the way the transmission adhesive tape, did not influence the transportation of material; 4, easy for installation, can substitute has common carrying roller group now.Use the Catcher for broken belt device, the upper conveying belt type conveyer of be mainly used in that the inclination angle is big, adhesive tape is long, load is big when broken belt or conveyer reversing accident take place, is arrested adhesive tape, avoids the further deterioration of accident behind the broken belt.
Description of drawings
Fig. 1 is perspective view of the present utility model.
Fig. 2 is main TV structure scheme drawing of the present utility model.
Fig. 3 is part cross-sectional view among Fig. 2.
Fig. 4 is the structural representation of roller rack.
Fig. 5 is the structural representation of Non-return idler.
Fig. 6 is the cross-sectional view of Fig. 5.
A is that Non-return idler moves scheme drawing in normal operation among Fig. 7, and b is that the wedging plate moves scheme drawing in normal operation.
A to be Non-return idler move under the transmission adhesive tape drives in the wrong direction A-stage scheme drawing among Fig. 8, b are that the wedging plate moves scheme drawing under the transmission adhesive tape drives in the wrong direction A-stage.
A to be Non-return idler move under the transmission adhesive tape drives in the wrong direction final state scheme drawing among Fig. 9, b are that the wedging plate moves scheme drawing under the transmission adhesive tape drives in the wrong direction final state.
Among the figure: 1 roller rack, 2 Non-return idlers, 3 slipper limiting stoppers, 4 universal couplings, 5 wedging plates, 6 times adjustment plates, 7 guard shields, 8 wedging plate limiting stoppers, 9 edger rolls, 10 upper mounted plates, 11 transmission adhesive tapes, 12 rotating shafts, 13 outer covers, 14 self-aligning roller bearings, 15 unilateral bearing II, 16 deep groove ball bearings, 17 bearing seat II, 18 finishing bevel gear cuters, 19 thrust barings, 20 jam nuts, 2-1 roll body, the 2-2 center shaft, 2-3 connecting panel, 2-4 slipper, 2-5 unilateral bearing I, 2-6 seal ring, 2-7 antifriction-bearing box, 2-8 bearing seat I, 2-9 bearing seat III.
The specific embodiment
Shown in Fig. 1,2,3,4, a kind of Catcher for broken belt device of the present utility model, comprise roller rack 1, roller rack 1 is provided with three Non-return idlers 2, Non-return idler 2 comprises roll body 2-1 and center shaft 2-2, center shaft 2-2 is horizontally through roll body 2-1 center and is rotatably connected on the roller rack 1, and center shaft 2-2 is connected with slipper 2-4, and roll body 2-1 is connected with center shaft 2-2 by unilateral bearing I 2-5; The center shaft 2-2 outer end that is positioned at the Non-return idler 2 of roller rack 1 both sides all drives and is connected with rotating rotating shaft 12, is connected with wedging plate 5 by unilateral bearing II 15 in the rotating shaft 12.The roller rack 1 in wedging plate 5 outsides arranges two edger rolls 9.Connect by universal coupling 4 between three Non-return idlers 2.
The center shaft 2-2 outer end of both sides Non-return idler 2 and rotating shaft 12 are provided with the finishing bevel gear cuter 18 that is meshed, and center shaft 2-2 and rotating shaft 12 are perpendicular, and rotating shaft 12 is provided with deep groove ball bearing 16 and thrust baring 19 and is connected on the roller rack 1 by bearing seat II 17.Unilateral bearing II 15 is arranged on rotating shaft 12 tops, and rotating shaft 12 tops are provided with self-aligning roller bearing 14, and unilateral bearing II 15 and self-aligning roller bearing 14 are connected with outer cover 13 jointly, and wedging plate 5 is connected on the outer cover 13 and with the Non-return idler 2 of respective side and parallels.Wedging plate 5 comprises upper mounted plate 10 and adjusts plate 6 down, and upper mounted plate 10 1 ends are connected on the outer cover 13, and following plate 6 and the upper mounted plate 10 adjusted is parallel and be connected the below of upper mounted plate 10 by bolt.The roller rack 1 in wedging plate 5 outsides is provided with wedging plate limiting stopper 8.Self-aligning roller bearing 14 and thrust baring 19 all are certain axial forces that can bear for the wedging plate.Lock with jam nut 20 at rotating shaft 12 two ends, outside the rotating shaft 12 guard shield 7 is set, and plays a protective role.
Shown in Fig. 5,6, the end face center, roll body 2-1 two ends of Non-return idler 2 is provided with the bearing seat III 2-9 that caves inward, center shaft 2-2 passes bearing seat III 2-9 center, unilateral bearing I 2-5 is enclosed within on the center shaft 2-2, the inner ring key of unilateral bearing I 2-5 connects center shaft 2-2, and the outer ring of unilateral bearing I 2-5 is connected in the bearing seat III 2-9.The two ends of center shaft 2-2 are provided with connecting panel 2-3 and antifriction-bearing box 2-7, and connecting panel 2-3 is connected with slipper 2-4, and connecting panel 2-3 key is connected on the center shaft 2-2.Antifriction-bearing box 2-7 is connected on the bearing seat I 2-8, and bearing seat I 2-8 can be fixed on the roller rack 1.Slipper 2-4 is reverse C shape, and the last edge lengths of slipper 2-4 is greater than following edge lengths.The roller rack 1 of Non-return idler 2 belows is provided with slipper limiting stopper 3, is provided with seal ring 2-6 in the draw-in groove between connecting panel 2-3 and the unilateral bearing.
Its principle of work is: during transmission adhesive tape 11 normal operations, as shown in Figure 7, Non-return idler 2 is with the rotation of transmission adhesive tape 11 service directions, reason owing to unilateral bearing I 2-5, slipper 2-4 is freely at the hand of rotation of Non-return idler 2, and under the effect of gravity, slipper 2-4 leans against on the slipper limiting stopper 3, owing to have connecting panel 2-3 to be connected between slipper 2-4 and the center shaft 2-2, so center shaft 2-2 is static under this state; The wedge block plate leans against on the wedging plate limiting stopper 8, gets out of the way transmission adhesive tape 11, does not influence the transportation of material.
When the fracture of transmission adhesive tape 11 or belt take a turn for the worse, transmission adhesive tape 11 can be at the effect inverted running of self and material gravity, as shown in Figure 8, the hand of rotation of Non-return idler 2 also can with nominal situation under opposite, because can only be along a direction rotation to the bearing I, center shaft 2-2 and slipper 2-4 can rotate with Non-return idler 2, and by finishing bevel gear cuter 18 rotation of center shaft 2-2 is passed to rotating shaft 12, rotating shaft 12 drives wedging plate 5 by unilateral bearing II 15 and rotates together, rotation along with slipper 2-4 and wedging plate 5, gap between them is more and more littler, transmission adhesive tape 11 is finished catcher to the braking of arresting of transmission adhesive tape 11 with between stuck slipper 2-4 and the wedging plate 5.Be transmission adhesive tape 11 mode of operation when stopping as Fig. 9.
After the eliminating of transmission adhesive tape 11 faults, when transmission adhesive tape 11 can normally move again, slipper 2-4 can rotation transmit adhesive tape 11 until breaking away under the effect of transmission adhesive tape 11 friction force, and finally rests in position shown in Figure 7 again.Because wedging plate 5 12 directions in the 11 normal operations of transmission adhesive tape around the shaft rotates freely, wedging plate 5 can rest in position shown in Figure 7 equally under the thrust of transmission adhesive tape 11 friction force or material.9 pairs of adhesive tapes of edger roll play position-limiting action, can prevent the sideslip of adhesive tape.
The above only is the preferred implementation of this patent; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the art of this patent principle; can also make some improvement and replacement, these improvement and replacement also should be considered as the protection domain of this patent.

Claims (10)

1. Catcher for broken belt device, it is characterized in that: comprise roller rack, described roller rack is provided with three Non-return idlers, described Non-return idler comprises roll body and center shaft, described center shaft is horizontally through the roll body center and is rotatably connected on the roller rack, center shaft is connected with slipper, and roll body is connected with center shaft by the unilateral bearing I; The center shaft outer end that is positioned at the Non-return idler of roller rack both sides all drives and is connected with rotating rotating shaft, is connected with the wedging plate by the unilateral bearing II in the described rotating shaft.
2. according to the described Catcher for broken belt device of claim 1, it is characterized in that: described unilateral bearing II is arranged on the rotating shaft top, the rotating shaft top is provided with self-aligning roller bearing, unilateral bearing II and self-aligning roller bearing are connected with outer cover jointly, and described wedging plate is connected on the outer cover and with the Non-return idler of respective side and parallels.
3. according to the described Catcher for broken belt device of claim 1, it is characterized in that: the end face center, two ends of described roll body embeds the bearing seat III, center shaft passes bearing seat III center, described unilateral bearing I is enclosed within on the center shaft, the inner ring of unilateral bearing I connects center shaft, and the outer ring of unilateral bearing I is connected on the bearing seat III.
4. according to the described Catcher for broken belt device of claim 1, it is characterized in that: the two ends of center shaft are provided with connecting panel and antifriction-bearing box, and described connecting panel is connected with slipper, and described antifriction-bearing box is connected on the bearing seat I, and the bearing seat I is arranged on the roller rack.
5. according to the described Catcher for broken belt device of claim 2, it is characterized in that: described wedging plate comprises upper mounted plate and adjusts plate down, described upper mounted plate one end is connected on the outer cover, and the described plate of adjusting down is parallel with upper mounted plate and be connected the below of upper mounted plate by bolt.
6. according to the described Catcher for broken belt device of claim 1, it is characterized in that: center shaft outer end and the rotating shaft of both sides Non-return idler are provided with the finishing bevel gear cuter that is meshed, and center shaft and rotating shaft are perpendicular, and described rotating shaft is provided with deep groove ball bearing and thrust baring and is connected on the roller rack by the bearing seat II.
7. according to the described Catcher for broken belt device of claim 1, it is characterized in that: connect by universal coupling between described three Non-return idlers.
8. according to the described Catcher for broken belt device of claim 1, it is characterized in that: slipper is reverse C shape, and the last edge lengths of slipper is greater than following edge lengths.
9. according to the described Catcher for broken belt device of claim 1, it is characterized in that: the roller rack of described Non-return idler below is provided with the slipper limiting stopper, and the roller rack in the described wedging plate outside is provided with wedging plate limiting stopper.
10. according to the described Non-return idler of claim 4, it is characterized in that: be provided with seal ring in the draw-in groove between described connecting panel and the unilateral bearing.
CN 201320146014 2013-03-28 2013-03-28 Broken belt catcher Withdrawn - After Issue CN203127674U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320146014 CN203127674U (en) 2013-03-28 2013-03-28 Broken belt catcher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320146014 CN203127674U (en) 2013-03-28 2013-03-28 Broken belt catcher

Publications (1)

Publication Number Publication Date
CN203127674U true CN203127674U (en) 2013-08-14

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ID=48935674

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320146014 Withdrawn - After Issue CN203127674U (en) 2013-03-28 2013-03-28 Broken belt catcher

Country Status (1)

Country Link
CN (1) CN203127674U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103129943A (en) * 2013-03-28 2013-06-05 山东中都机器有限公司 Broken belt catching device
CN114132716A (en) * 2021-12-03 2022-03-04 福建龙净环保股份有限公司 Pipe belt machine and broken belt capturing device thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103129943A (en) * 2013-03-28 2013-06-05 山东中都机器有限公司 Broken belt catching device
CN114132716A (en) * 2021-12-03 2022-03-04 福建龙净环保股份有限公司 Pipe belt machine and broken belt capturing device thereof
CN114132716B (en) * 2021-12-03 2024-03-08 福建龙净环保股份有限公司 Pipe belt machine and broken belt capturing device thereof

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20130814

Effective date of abandoning: 20150603

RGAV Abandon patent right to avoid regrant